A VESSEL AND A METHOD IN A VESSEL WITH A HULL AND A PROPULSION UNIT
20180072395 ยท 2018-03-15
Inventors
Cpc classification
B63H23/321
PERFORMING OPERATIONS; TRANSPORTING
B63H2005/1258
PERFORMING OPERATIONS; TRANSPORTING
B63H23/34
PERFORMING OPERATIONS; TRANSPORTING
B63H5/125
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H23/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vessel and a method in a vessel with a hull and a propulsion unit. The propulsion unit comprises a hollow strut rotatably attached to the hull of the vessel, a propeller shaft having an axial centre line and being positioned and supported in the lower portion of the strut with bearings, a propeller being attached to at least one end of the propeller shaft protruding from the lower portion of the strut, and an electric motor driving the propeller shaft. An additional support arrangement is positioned at least in one end portion of the propeller shaft axially outwards from the bearings. The support arrangement comprises a first support surface formed in connection with the propeller shaft and a second support surface mating with the first support surface and being formed in connection with the lower portion of the strut. The second support surface is positioned at a predetermined distance from the first support surface so that a slot is formed between the first support surface and the second support surface facing towards each other. The being of the propeller shaft due to external loads acting on the propeller is restricted to a predetermined maximum value with the support surfaces.
Claims
1. A vessel with a hull and a propulsion unit, the propulsion unit comprising: a hollow strut with an upper portion and a lower portion, the upper portion being rotatably attached to the hull of the vessel and forming a support arm for the lower portion, the lower portion forming a longitudinal compartment having a first end and a second opposite end, a propeller shaft having an axial centre line (X-X) and being positioned within the lower portion of the strut and supported in the lower portion of the strut with bearings positioned at an axial (X-X) distance from each other, a propeller being attached to at least one end of the propeller shaft protruding from the lower portion of the strut, a motor driving the propeller shaft, an additional support arrangement being positioned at least in one end portion of the propeller shaft axially (X-X) outwards from the bearings, said support arrangement comprising: a first support surface formed in connection with the propeller shaft or in connection with a part attached to the propeller shaft so that the first support surface rotates with the propeller shaft, a second support surface mating with the first support surface and being formed in connection with the lower portion of the strut or in connection with a part attached to the lower portion of the strut so that the second support surface is stationary in relation to the rotating propeller shaft, the second support surface being positioned at a predetermined distance from the first support surface so that a slot (S1) is formed between the first support surface and the second support surface facing towards each other, whereby the bending of the propeller shaft due to external loads acting on the propeller is restricted to a predetermined maximum value with the support surface.
2. The vessel according to claim 1, wherein a bearing point is formed between said support surfaces when the propeller shaft bends due to external loads acting on the propeller so that said support surfaces make contact with each other, said support surfaces restricting the bending of the propeller shaft to a predetermined maximum value.
3. The vessel according to claim 1, wherein the slot is open to sea water so that the first support surface and the second support surface become water lubricated.
4. The vessel according to claim 1, wherein the first support surface is formed on a propeller hub of the propeller and the second support surface is formed on a stationary part attached to the strut opposite to the first support surface.
5. The vessel according to claim 1, wherein the first support surface is formed in connection with an opposite end of the propeller shaft in relation to the propeller, and the second support surface is formed on a stationary part attached to the strut opposite to the first support surface.
6. The vessel according to claim 1, wherein both support surfaces are cylindrical and coaxial with the axial centre line (X-X) of the shaft, whereby the slot (S1) between the support surfaces has a width (W1) in the axial (X-X)-direction and a depth (D1)-in the radial direction.
7. The vessel according to claim 1, wherein one support surfaces is cylindrical and coaxial with the axial centre line (X-X) of the shaft or slightly conical and the other support surface is slightly conical, whereby the slot (S1) between the support surfaces has a width (W1)-in the axial (X-X)-direction and a varying depth (D1) in the radial direction.
8. The vessel according to claim 1, wherein both support surfaces form a ring in the radial plane, whereby the slot (S1)-between the support surfaces has a width (W1)-in the radial direction and a depth (D10 in the axial (X-X)-direction.
9. The vessel according to claim 1, wherein both support surfaces form a ring in the radial plane and that one support surface is slightly inclined in relation to the other support surface or that both support surfaces are slightly inclined in the same direction, whereby the slot (S1) between the support surfaces has a width (W1) in the radial direction and a varying depth (D1) in the axial (X-X) direction.
10. The vessel according to claim 1, wherein the first support surface and the second support surface are situated axially (X-X) outwardly in relation to the bearing of the propeller shaft that is closest to the propeller hub.
11. The vessel according to claim 1, wherein the motor is an electric motor positioned in the lower portion of the strut, whereby the propeller shaft passes through the electric motor.
12. The vessel according to claim 11, wherein the propeller shaft is supported with two bearings within the strut, whereby a first bearing is positioned on the propeller shaft between the electric motor and the propeller hub and a second bearing is positioned on the propeller shaft at the axially (X-X) opposite side of the electric motor.
13. The vessel according to claim 12, wherein the second bearing is a combined radial and thrust bearing.
14. The vessel according to claim 1, wherein the motor is an electric motor positioned in the upper portion of the strut, whereby a second shaft passes through the electric motor, said second shaft being connected via a transmission to the propeller shaft.
15. The vessel according to claim 1, wherein the support surfaces are positioned radially outwards from the outer surface of the propeller shaft.
16. The vessel according to claim 1, wherein one of the support surfaces is made of a softer material compared to the other support surface.
17. A method in a vessel with a hull and a propulsion unit, the propulsion unit comprising: a hollow strut with an upper portion and a lower portion, the upper portion being rotatably attached to the hull of the vessel and forming a support arm for the lower portion, the lower portion forming a longitudinal compartment having a first end and a second opposite end, a propeller shaft having an axial centre line (X-X) and being positioned within the lower portion of the strut and supported in the lower portion of the strut with bearings positioned at an axial (X-X)-distance from each other, a propeller being attached to at least one end of the propeller shaft protruding from the lower portion of the strut, a motor driving the propeller shaft, an additional support arrangement being positioned at least in one end portion of the propeller shaft (X-X)-axially outwards from the bearings, said support arrangement comprising: a first support surface formed in connection with the propeller shaft or in connection with a part attached to the propeller shaft so that the first support surface rotates with the propeller shaft, a second support surface mating with the first support surface and being formed in connection with the lower portion of the strut or in connection with a part attached to the lower portion of the strut so that the second support surface is stationary in relation to the rotating propeller shaft, the method comprising: positioning the second support surface at a predetermined distance from the first support surface so that a slot (S1) is formed between the first support surface and the second support surface facing towards each other, restricting the bending of the propeller shaft caused by external loads acting on the propeller to a predetermined maximum value with the support surfaces, said maximum value being defined by the predetermined distance between the support surfaces.
18. The method according to claim 17, further comprising arranging the slot (S1) to be open to sea water so that the first support surface and the second support surface become water lubricated.
19. The method according to claim 17, further comprising forming the first support surface on a propeller hub of the propeller and forming the second support surface on a stationary part attached to the strut opposite to the first support surface.
20. The method according to claim 17, further comprising forming the first support surface in connection with an opposite end of the propeller shaft in relation to the propeller, and forming the second support surface y on a stationary part attached to the strut opposite to the first support surface.
21. The method according to claim 17, further comprising forming both support surfaces cylindrical and coaxial with the axial centre line (X-X) of the shaft, whereby the slot (S1)-between the support surfaces has a width (W1) in the axial (X-X) direction and a depth (D1)-in the radial direction.
22. The method according to claim 17, further comprising forming one support surfaces cylindrical and coaxial with the axial centre line (X-X) of the shaft or slightly conical and forming the other support surface slightly conical, whereby the slot (S1) between the support surfaces has a width (W1) in the axial (X-X) direction and a varying depth (D1)-in the radial direction.
23. The method according to in claim 17, further comprising forming both support surfaces as a ring in the radial plane, whereby the slot (S1) between the support surfaces has a width (W1) in the radial direction and a depth (D1) in the axial (X-X) direction.
24. The method according to claim 17, further comprising forming both support surfaces as a ring in the radial plane and forming one support surface slightly inclined in relation to the other support surface or forming both support surfaces slightly inclined in the same direction, whereby the slot (S1) between the support surfaces has a width (W1) in the radial direction and a varying depth (D1) in the axial (X-X)-direction.
25. The method according to claim 17, further comprising positioning the first support surface and the second support surface axially (X-X) outwardly in relation to the bearing of the propeller shaft that is closest to the propeller hub.
26. The method according to claim 17, further comprising positioning the motor being an electric motor in the lower portion of the strut, whereby the propeller shaft passes through the electric motor.
27. The method according to claim 26, further comprising supporting the propeller shaft with two bearings within the strut, whereby a first bearing is positioned on the propeller shaft between the electric motor and the propeller hub and a second bearing is positioned on the propeller shaft at the axially (X-X) opposite side of the electric motor.
28. The method according to claim 27, further comprising providing the second bearing as a combined radial and thrust bearing.
29. The method according to claim 17, further comprising positioning the motor being an electric motor in the upper portion of the strut, whereby a second shaft passes through the electric motor, said second shaft being connected via a transmission to the propeller shaft.
30. The method according to claim 17, further comprising positioning the support surfaces radially outwards from the outer surface of the propeller shaft.
31. The method according to claim 17, further comprising providing one of the support surfaces with a softer material compared to the other support surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In the following the invention will be described in greater detail by means of preferred embodiments with reference to the attached drawings, in which:
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
DETAILED DESCRIPTION OF THE INVENTION
[0049]
[0050] The upper portion 22 of the strut 21 forms a support arm supporting the lower portion 23 of the strut. The lower portion 23 of the strut 21 forms a longitudinal compartment having a first end 23A and a second opposite end 23B. The propulsion unit 20 is rotatably attached via a gearwheel 25 to the vessel 10 via the upper portion 22 of the strut 21 so that it can turn 360 degrees around a centre axis Y-Y of rotation. There is normally a slewing bearing under the gearwheel and a slewing seal under the slewing bearing (not shown in the figure). The slewing bearing makes the rotation of the propulsion unit 20 around the centre axis Y-Y possible and the slewing seal seals the opening through which the upper portion 22 of the strut passes through the hull 11 of the vessel 10.
[0051] The electric motor 30 comprising a rotor 31, a stator 32 and an air gap G between the rotor 31 and the stator 32 is positioned in the lower portion 23 of the strut 21.
[0052] The propeller shaft 41 passes through the electric motor 30 and is rotatably supported with bearings 51, 52 at the lower portion 23 of the strut 21. The propeller shaft 41 comprises a first end 41A and a second opposite end 42B protruding from a second end 23B of the lower portion 23 of the strut 21. The propeller shaft 41 can be a one piece shaft or it can be divided into several parts.
[0053] The propeller 80 comprising a propeller hub 81 and propeller blades 82 is connected to the second end 41B of the propeller shaft 41 outside the second end 23B of the lower portion 23 of the strut 21. The axial centre line X-X of the shaft 41 forms a shaft line. The propeller hub 81 and the propeller blades 82 can be formed as one entity or as separate entities.
[0054] The bearings 51, 52 of the propeller shaft 41 are positioned on axially X-X opposite sides of the electric motor 30. The first bearing 51 at the second end 23B of the lower portion 23 of the strut 21 is advantageously a radial bearing. The second bearing 52 at the second end 23A of the lower portion 23 of the strut 21 is advantageously a hybrid bearing comprising a radial bearing and a slide thrust bearing or it can consist of various types and amounts of roller bearings. The slide thrust bearing or a combination of various roller bearings will take the axial loads of the propeller shaft 41.
[0055]
[0056] The upper portion 22 of the strut 21 forms a support arm supporting the lower portion 23 of the strut 21. The lower portion 23 of the strut 21 forms a longitudinal compartment having a first end 23A and a second opposite end 23B. The propulsion unit 20 is rotatably attached via a gearwheel 25 to the vessel 10 via the upper portion 22 of the strut 21 so that it can turn 360 degrees around a centre axis Y-Y of rotation.
[0057] The propeller shaft 41 is rotatably supported with bearings 51, 52 within the lower portion 23 of the strut 21. The propeller shaft 41 comprises a first end 41A and a second opposite end 42B protruding from a second end 23B of the lower portion 23 of the strut 21. A propeller 80 comprising a propeller hub 81 and propeller blades 82 is connected to the second end 41B of the propeller shaft 41 outside the second end 23B of the lower portion 23 of the strut 21. The axial centre line X-X of the propeller shaft 41 forms a shaft line.
[0058] The bearings 51, 52 of the propeller shaft 41 are positioned axially X-X at a distance from each other. The first bearing 51 at the second end 23B of the lower portion 23 of the strut 21 is advantageously a radial bearing. The second bearing 52 at the first end 23A of the lower portion 23 of the strut 21 is advantageously a hybrid bearing comprising a radial bearing and a slide thrust bearing or it can consist of various types and amounts of roller bearings taking the axial and the radial forces e.g. a so called pressure bearing. The slide thrust bearing or a combination of roller bearings will take the axial loads of the propeller shaft 41.
[0059] The second shaft 61 has a first end 61A and a second opposite end 61B. The second shaft 61 extends vertically within the first portion 22 of the strut 21 and has a centre line Y-Y coinciding with the centre axis Y-Y of rotation of the strut 21. The second shaft 61 is rotatably supported with bearings 71, 72 within the upper portion 22 of the strut 21.
[0060] The transmission 44, 64 connects the lower first end 61A of the second shaft 61 to the propeller shaft 41. The transmission 44, 64 is formed of a first pinion 44 attached to the propeller shaft 41 and a second pinion 64 attached to the first end 61A of the second shaft 61. The cogs on the periphery of the pinions 44, 64 are in contact with each other so that the rotation of the second shaft 61 also rotates the propeller shaft 41. The electric motor 30 rotates the second shaft 61 at a first rotation speed and the propeller shaft 41 rotates with a second different rotation speed determined by the transmission 44, 64 i.e. the pitch diameters of the pinions 44, 64. The second rotation speed will be lower than the first rotation speed. The propeller 80 is thus driven by the electric motor 30 at a speed which is lower than the rotation speed of the electric motor 30.
[0061] The propeller 80 comprising a propeller hub 81 provided with propeller blades 82 is attached to the outer second end 41B of the propeller shaft 41 outside the second end 23B of the lower portion 23 of the strut 21. The propeller 80 may also be a monoblock type propeller in which the propeller hub 81 and the propeller blades 82 are integrated into a monoblock construction. The propeller 80 rotates with the propeller shaft 41.
[0062] The annular nozzle 90 is fixedly supported on the strut 21. The axial centre line X-X of the propeller shaft 41 forms also an axial centre line of the annular nozzle 90. The annular nozzle 90 surrounds an outer perimeter of the propeller 80 and forms a duct 95 with an axial flow path for water flowing through the interior of the annular nozzle 90. The annular nozzle 90 is attached to the strut 21 with a first support part 93 and a second support part 94. The rotating propeller 80 causes water to flow through the central duct 95 from the first end 91 of the central duct 95 to the second end 92 of the central duct 95 in a second direction S2, which is opposed to the first direction S1. The thrust produced by the propeller 80 is amplified by the annular nozzle 90 at low speeds.
[0063] The electric motor 30 is positioned within the upper portion 22 of the strut 21. The electric motor 30 comprises a rotor 31, a stator 32 surrounding the rotor 31 and an air gap G between the rotor 31 and the stator 32. The rotor 31 of the electric motor 30 extends along the centre line Y-Y of the second shaft 61. The rotor 31 of the electric motor 30 is attached to the second shaft 61 passing through the electric motor 30 so that the second shaft 61 rotates with the rotor 31 of the electric motor 30. The rotation of the rotor 31 of the electric motor 30 is thus transferred to rotation of the second shaft 61. The rotation of the rotor 31 of the electric motor 30 is thus transferred via the second shaft 61, the transmission 44, 64 and the propeller shaft 41 to the propeller 80. The electric motor 30 drives the propeller 80.
[0064] The electric motor 30 could alternatively be positioned within the hull 11 of the vessel 10. In case the electric motor 30 is within the hull 11 of the vessel 10, it could be replaced by a combustion engine. The combustion engine would have a vertical shaft, which means that the second shaft 61 would be connected through a transmission within the hull 11 of the vessel 10 to the horizontal shaft of the combustion engine. In case the electric motor 30 is within the hull 11 of the vessel 10, it could be positioned horizontally instead of vertically. The electric motor 30 would have a vertical shaft, which means that the second shaft 61 would be connected through a transmission within the hull 11 of the vessel 10 to the horizontal shaft of the electric motor 30.
[0065] The propulsion unit 20 could also be modified so that the annular nozzle 90 would be left out.
[0066]
[0067]
[0068]
[0069] The third embodiment could naturally be modified so that the support arrangement would comprise support surfaces 110, 120 also at the first end 41A of the propeller shaft 41. The support surfaces 110, 120 at the first end 41A of the propeller shaft 41 would be realized in connection with the propeller hub 81 in the same way as in the first embodiment.
[0070] The support surfaces 110, 120 at the first end 41A of the propeller shaft 41 are in the embodiments shown in the
[0071]
[0072] The second support surface 120 could be slightly conical expanding axially X-X outwardly. This would increase the axial width W1 of the first support surface 110 that comes into contact with the second support surface 120 when the propeller shaft 41 is bent. The angle of the cone could be in the order of 0.5 to 1 degrees.
[0073]
[0074] The first support surface 110 and the second support surface 120 could be cylindrical in the embodiments described in connection with
[0075] Another possibility would be to use a conical surface in the embodiments described in connection with
[0076] The same principle could be applied to the embodiment described in connection with
[0077] The propeller shaft 41 is in the figures supported with two axially X-X displaced bearings 51, 52 within the strut 21. The first bearing 51 is in the
[0078] The first support surface 110 and the second support surface 120 are situated axially X-X outwardly in relation to the first bearing 51 and/or the second bearing 52 of the propeller shaft 41.
[0079] The first support surface 110 and the second support surface 120 could be arranged so that at least one of the support surfaces 110, 120 is formed on a support member 130, 140. The support member 130, 140 could be made of a softer material compared to the opposite support surface 110, 120. The support member 130, 140 could be made of a water lubricated bearing material e.g. Vesconite Hilube. Vesconite Hilub is a long life, low maintenance plain bearing material, which also gives outstanding performance when lubricated. Vesconite Hilube is compounded from advanced engineering thermoplastic incorporating a PTFE internal lubricant. Vesconite Hilube has low dynamic friction and an even lower dynamic friction. The depth D1 of the slot S1 could be dimensioned to be so tight that the bending of the propeller shaft 41 is restricted already in heavy operational situations. This would make it possible to have a smaller gap G between the rotor 31 and the stator 32 in the electric motor 30 as well as in the Exciting Unit. This could be a solution in a vessel operating in open water in order to increase the propulsion efficiency. Instead of reducing the gap G between the rotor 31 and the stator 32, it would be possible to reduce the size of the propeller shaft 41 and the bearings 51, 52, especially the first bearing 51 being closest to the hub 81.
[0080] The first support surface 110 and the second support surface 120 could on the other hand be arranged so that both the support surfaces 110, 120 are formed of steel or some other base metal used in structures. The depth D1 of the slot S1 could be dimensioned to be so large that the bending of the propeller shaft 41 is restricted and contact between the support surfaces will occur only in extreme situations. This arrangement could be used e.g. in vessels operating in artic seas. There is a heavy load bending the propeller shaft when the propeller hits ice or some other hard object, e.g. is grounded. The support surfaces 110, 120 would restrict the bending of the propeller shaft 41 only in such extreme situations. The first support surface 110 and the second support surface 120 could be formed as integral parts of the strut 21 and the hub 81. The other possibility is to form at least one of the support surfaces 110, 120 as a separate support part attached to the strut 21 and/or to the hub 81 and/or to the propeller shaft 41.
[0081] It is advantageous to position the support surfaces 110, 120 in connexion with the hub propeller 81. The diameter of the propeller hub 81 is bigger compared to the diameter of the propeller shaft 41. The support surfaces 110, 120 can thus be arranged on a bigger diameter in order to withstand bigger forces. The support surfaces 110, 120 are positioned radially outwards from the outer surface of the propeller shaft 41.
[0082] The support surfaces 110, 120 could have a cylindrical form. Another possibility is that at least one of the support surfaces 110, 120 is slightly conical. Still another possibility is that the support surfaces 110, 120 are planar surfaces formed in the radial plane. The support surfaces 110, 120 may be formed as continuous support surfaces or they may be formed of several segments that can be replaceable parts.
[0083] The support surfaces 110, 120 may be of the same metal or of different metal having a different hardness. Another possibility is to have one support surface 110, 120 of metal and the other support surface 110, 120 of water lubricated bearing material. One or both support surfaces 110, 120 could also be coated with a suitable coating in order to reduce the friction between the support surfaces 110, 120.
[0084] The support surfaces 110, 120 may also be arranged so that the depth D1 between the support surfaces 110, 120 is adjustable. This could e.g. be achieved by using cylinders of different thickness for the support surfaces 110, 120 in the embodiments shown in the
[0085] The support surfaces 110, 120 may be arranged so that one or both of them is formed on a separate part that is replaceable. The other possibility is that one or both of the support surfaces 110, 120 is formed as an integral part into the propeller shaft 41 or into a part attached to the propeller shaft 41 or into the frame of the strut 21 or into a part attached to the frame of the strut 21.
[0086] The radial slot S1 between the first support surface 110 and the second support surface 120 could be empty i.e. filled with air or lubricated with water or lubricated with oil or lubricated with crease or lubricated with some other lubrication medium.
[0087] It would naturally also be possible that both support surfaces 110, 120 are slightly conical or slightly inclined instead of having only one of the support surfaces 110, 120 slightly conical or slightly inclined.
[0088] The material and the stiffness of the support surfaces 110, 120 could be adapted according to different requirements. The support surfaces 110, 120 could act as inelastic walls or they could provide a softer support when they come into contact with each other.
[0089] The criteria for dimensioning the depth D1 of the slot S1 are naturally different in a propulsion unit 20 according to
[0090] The first support surface 110 will make contact with the second support surface 120 when the propeller shaft 41 bends a certain predetermined amount due to external loads acting on the propeller 80. The depth D1 of the slot S1 will determine how much the propeller shaft 41 will bend before the two support surfaces 110, 120 make contact with each other. A bearing point is formed between the first support surface 110 and the second support surface 120 when the support surfaces 110, 120 make contact with each other. The bending of the propeller shaft 41 will thus be restricted to a predetermined maximum value with the two support surfaces 110, 120 forming the bearing point. The two support surfaces 110, 120 will thus form glide bearing surfaces.
[0091] One or both of the support surfaces 110, 120 could be made of shipbuilding steel DH36, which is commonly used in the hull of a vessel. The tensile strength of shipbuilding steel DH36 is in the range of 490 to 620 N/mm.sup.2, the hardness is in the range of 150 to 180 HV (Vickers), and the yield strength is at least 355 N/mm.sup.2. The first support surface 110 and the second support surface 120 could both be made of shipbuilding steel DH36, but they could, nevertheless, have a different hardness. The hardness of shipbuilding steel DH36 could be increased by tempering.
[0092] One or both of the support surfaces 110, 120 could also be made of a water lubricated bearing material e.g. Vesconite Hilube. The yield strength of Vesconite Hilube is 113 N/mm.sup.2 and the hardness is 82 (Shore D).
[0093] The invention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.