ATTACHABLE LEVELING SYSTEM
20180072279 ยท 2018-03-15
Assignee
Inventors
- Johnnie Eugene Lehman (Osceola, IN, US)
- Gary Anthony Lehman (Vicksburg, MI, US)
- Robert Daniel Slack (White Pigeon, MI, US)
Cpc classification
B62D65/16
PERFORMING OPERATIONS; TRANSPORTING
B60S9/22
PERFORMING OPERATIONS; TRANSPORTING
B60S9/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60S9/22
PERFORMING OPERATIONS; TRANSPORTING
B62D65/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle leveling system includes a jack adapted to be mounted to a vehicle frame without modifying the vehicle frame. In a particular embodiment, the jack includes a first bracket adapted to urge against the bottom surface of the frame and a second bracket adapted to be mounted to a surface of the vehicle adjacent the frame. In a more particular embodiment, the first bracket includes a horizontal adjustment feature and the second bracket includes a vertical adjustment feature. In another particular embodiment, the jack is coupled to the vehicle frame via a bracket that is adapted to be mounted to manufacturer-provided apertures formed in the frame during the manufacture of the vehicle.
Claims
1. A vehicle leveling system comprising: a first jack extendable between a stowed position and a deployed position, said first jack having an upper region and a lower region; and a first frame engaging feature coupled to said upper region of said first jack; and wherein said first frame engaging feature is adapted to engage a frame of a vehicle without permanently modifying said frame.
2. The vehicle leveling system of claim 1, wherein said first frame engaging feature includes a first frame engaging bracket adapted to urge against a bottom surface of said frame when said first jack is in said deployed position.
3. The vehicle leveling system of claim 2, wherein said first frame engaging feature includes a first horizontal adjustment feature facilitating horizontal adjustment of a fixed horizontal position of said first frame engaging bracket with respect to said first jack.
4. The vehicle leveling system of claim 3, wherein: said first frame engaging feature includes a second frame engaging bracket adapted to urge against said bottom surface of said frame when said first jack is in said deployed position; and said first frame engaging feature further includes a second horizontal adjustment feature facilitating horizontal adjustment of a fixed horizontal position of said second frame engaging bracket with respect to said first jack.
5. The vehicle leveling system of claim 3, wherein: said first horizontal adjustment feature includes a horizontal elongated slot and a bolt; said horizontal elongated slot is formed in said first frame engaging bracket; and said bolt is disposed in said horizontal elongated slot and horizontally fixed with respect to said first jack.
6. The vehicle leveling system of claim 2, wherein said first frame engaging bracket includes a lip adapted to engage a side wall of said frame.
7. The vehicle leveling system of claim 1, further comprising a mounting structure coupled to said upper region of said first jack, said mounting structure adapted to be mounted to a surface of said vehicle adjacent said frame, said mounting structure being further adapted to vertically support the weight said first jack when said first jack is in said stowed position.
8. The vehicle leveling system of claim 7, wherein said mounting structure includes a vertical adjustment feature facilitating vertical adjustment of a fixed vertical position of said first frame engaging feature with respect to said mounting structure.
9. The vehicle leveling system of claim 8, wherein: said mounting structure includes at least one bracket adapted to be fixably mounted to said surface of said vehicle adjacent said frame; and said vertical adjustment feature includes a vertical elongated slot and a bolt, said vertical elongated slot being formed in said bracket, said bolt being disposed in said vertical elongated slot and vertically fixed with respect to said first jack.
10. The vehicle leveling system of claim 8, wherein: said vertical adjustment feature includes a first bracket and a second bracket, each of said first bracket and said second bracket being adapted to be fixably mounted to said surface of said vehicle adjacent said frame; each of said first bracket and said second bracket is vertically adjustable with respect to said first jack; and said first bracket and said second bracket are independently adjustable.
11. The vehicle leveling system of claim 10, wherein said surface comprises a floor of said vehicle.
12. The vehicle leveling system of claim 1, further comprising: a second jack extendable between a stowed position and a deployed position, said second jack having an upper region and a lower region; a second frame engaging feature coupled to said upper region of said second jack; and wherein said second frame engaging feature is adapted to engage said frame without permanently modifying said frame.
13. The vehicle leveling system of claim 12, further comprising a cross-member having a first end and a second end, said first end of said cross-member being coupled to said first jack and said second end of said cross-member being coupled to said second jack.
14. The vehicle leveling system of claim 1, further comprising a bracket fixably coupled to said first jack, said bracket defining a first aperture and a second aperture, said first aperture disposed to be coaxially aligned with a first manufacturer-provided aperture in a vehicle frame when said second aperture is coaxially aligned with a second manufacturer-provided aperture in said vehicle frame.
15. The vehicle leveling system of claim 14, further comprising a first bolt and a second bolt, said first bolt being adapted to be simultaneously disposed through said first aperture of said bracket and said first manufacturer-provided aperture in said vehicle frame, said second bolt being adapted to be simultaneously disposed through said second aperture of said bracket and said second manufacturer-provided aperture in said vehicle frame.
16. The vehicle leveling system of claim 14, further comprising: a second jack extendable between a stowed position and a deployed position; said second jack includes a bracket fixably coupled to said second jack; and wherein said bracket of said second jack defines a first aperture and a second aperture, said first aperture of said bracket of said second jack disposed to be coaxially aligned with a third manufacturer-provided aperture in said vehicle frame when said second aperture of said bracket of said second jack is coaxially aligned with a fourth manufacturer-provided aperture in said vehicle frame.
17. The vehicle leveling system of claim 16, further comprising a cross-member having a first end and a second end, said first end of said cross-member being coupled to said first jack and said second end of said cross-member being coupled to said second jack.
18. A vehicle leveling system comprising: a first jack; a first bracket coupled to said first jack, said first bracket being adapted to urge against a bottom surface of a vehicle frame when said first jack is in a deployed position, said first bracket having a horizontal adjustment feature for horizontally adjusting the fixed horizontal position of said first bracket with respect to said first jack; a second bracket coupled to said first jack, said second bracket being adapted to mount to a surface of said vehicle adjacent said vehicle frame, said second bracket having a vertical adjustment feature for vertically adjusting the fixed vertical position of said second bracket with respect to said first jack; a second jack; a third bracket coupled to said second jack, said third bracket being adapted to urge against a bottom surface of said vehicle frame when said second jack is in a deployed position, said third bracket having a horizontal adjustment feature for horizontally adjusting the fixed horizontal position of said third bracket with respect to said second jack; a fourth bracket coupled to said second jack, said fourth bracket being adapted to mount to a surface of said vehicle adjacent said vehicle frame, said fourth bracket having a vertical adjustment feature for vertically adjusting the fixed vertical position of said fourth bracket with respect to said second jack; and a cross-member fixably coupled to said first jack and said second jack.
19. A method for attaching a jack to a vehicle, said method comprising: providing a jack having a first set of support features and a second set of support features adjustably mounted thereto; mounting said first set of support features to a surface of said vehicle adjacent a frame of said vehicle; positioning said second set of support features under said frame; lifting said jack such that said second set of support features engages an underside of said frame; and securing said first and said second sets of support features to said jack and said first set of support features to said surface of the vehicle such that said jack is fixed in position relative to said frame.
20. The method of claim 19, further comprising: providing a second jack including a first frame engaging feature and a second frame engaging feature; aligning said second jack with said frame such that said first frame engaging feature is aligned with a first manufacturer-provided feature of said frame and said second frame engaging feature is aligned with a second manufacturer-provided feature of said frame; securing said first frame engaging feature to said first manufacturer-provided feature; and securing said second frame engaging feature to said second manufacturer-provided feature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is described with reference to the following drawings, wherein like reference numbers denote substantially similar elements:
[0022]
[0023]
[0024]
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[0037]
DETAILED DESCRIPTION
[0038] The present invention overcomes the problems associated with the prior art, by providing leveling jacks and a method of installing such leveling jacks onto a vehicle, without drilling new holes into the frame of the vehicle or otherwise permanently modifying the vehicle frame, particularly in no-drill zones. In the following description, numerous specific details are set forth (e.g., bracket types, vehicle type/layout, etc.) in order to provide a thorough understanding of the invention. Those skilled in the art will recognize, however, that the invention may be practiced apart from these specific details. In other instances, details of well-known leveling practices (e.g., jack placement, synchronization, power, etc.) and components (e.g., hydraulic systems, etc.) have been omitted, so as not to unnecessarily obscure the present invention.
[0039]
[0040] Utility vehicle 100 also includes a passenger cabin 110 and a floor 112, which are coupled to frame 102. In some embodiments, cabin 110 and/or floor 112 might be separate components mounted onto frame 102 in a body-on-frame configuration, whereas in the case of uni-body structures, cabin 110 and/or floor 112 can be formed integrally with the members (e.g., frame rails, cross-members, etc.) of frame 102. Frame 102 can have both no-drill and drill-permitted zones, where drilling through a no-drill zone would void a manufacturer's warranty and/or create a safety issue. Commonly no-drill zones include frame rails and cross-members of frame 102, whereas floor 112 and/or passenger cabin 110 typically include drill-permitted zones (e.g., those areas not located over frame rails, cross members, etc.) that can be drilled through without voiding a warranty or creating a safety hazard.
[0041] In
[0042] Oftentimes, it is necessary for the structures (e.g., a recreational cabin, cargo cabin, etc.) coupled to frame 102 of vehicle 100 to be leveled for proper use when parked. While wheels 104 are level enough for driving purposes, the attached structures may not sit level when parked on uneven terrain. To provide further leveling, leveling jacks 106(1-4) (only 3 shown) are installed onto frame 102 and can be independently actuated to raise or lower associated portions of utility vehicle 100. As will be discussed below, leveling jacks 106 couple to vehicle 100 in ways that do not require new holes to be drilled in a no-drill zone of frame 102 and that do not create safety concerns.
[0043]
[0044] In the example embodiment, each of jacks 106(1-2) is fixed (e.g. by welding, etc.) to a respective U-bracket 204. A pair of L-brackets 206 is adjustably attached to each U-bracket 204 by a set of fasteners (e.g., bolts, etc.) 208 disposed through a plurality of vertically elongated (slotted) holes 210, which function as a vertical adjustment feature. Slotted holes 210 allow jacks 106 to be fixed to a slanted portion of vehicle 100 (e.g., a slanted portion of cabin 110 or floor 112, etc.) as will be discussed below. L-brackets 204 are mounting structures which, in this example, are mounted to floor 112 via fasteners 212 (e.g., bolts, etc.). Unlike frame rails 202(1-2) which are no-drill zones, drilling through floor 112 adjacent the frame rails 202(1-2) is permitted and, therefore, will not void a manufacturer's warranty or create a safety concern.
[0045] Each U-bracket 204 also has a pair of J-brackets 214 coupled thereto, which function as frame engaging features. Each of J-brackets 214 is adjustably attached a respective one of U-brackets 204 via a respective set of fasteners (bolts) 216. The J-brackets 214 associated with a particular leveling jack 106 are positioned beneath an associated frame rail 202 and, therefore, function as frame engaging features that engage the lower surface of the associated frame rail 202. Accordingly, J-brackets 214 are designed to withstand a jacking force sufficient to lift vehicle 100. When a leveling jack 106 is extended to meet the ground, an upward force is transferred from the jack 106 to an associated frame rail 202 via the jack's U-bracket 204 and J-brackets 214, thereby lifting frame 102 via the frame rail 202. Because J-brackets 214 are positioned snugly against frame-rails 202 during installation, very minimal (if any) jacking force is exerted directly on floor 112.
[0046]
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[0048]
[0049] It should also be noted that jack 106 does not include a ram extension or ground pad in the embodiment shown. As will be apparent, such components can be attached to the threaded end 304 of the jack ram. Additionally, jack 106 can be any jack that is suitable to the application, including one that is driven hydraulically, electronically, and/or manually.
[0050]
[0051]
[0052] As shown, the floor 512 has a slight pitch from front to back with respect to the bottom surface of frame rail 202(1). On the near (right) side of jack 106(3), the slotted holes 210 are positioned lower on bolts 208. However, on the far (left) side of jack 106, the slotted holes 210 are positioned higher on bolts 208. This difference in positioning illustrates that, although jack 106(3) is fixed to a slanted surface, jack 106(3) can still be positioned perpendicularly with respect to the ground, and the J-brackets 214 can be positioned tight to the bottom of frame rail 202(1).
[0053]
[0054] A method for installing each of jacks 106(1-4) will now be described. First, the jack 106 is installed to the floor (e.g., the floor 512 of the passenger cabin, etc.) of the vehicle 100 by drilling holes through the floor and, optionally, painting over the holes to prevent premature breakdown (e.g., rusting) of exposed metal. Then, the jack 106 is loosely secured to the floor by positioning fasteners 212 through the floor and L-brackets 206. Jack 106 is positioned so that the J-brackets 214, which have been attached to U-bracket 204, are positioned under the desired portion of the frame (e.g., under an associated frame rail 202) and the cylinder 302 of jack 106 is straight in all directions (e.g., front-to-back, left-to-right, etc.). Additionally, J-brackets 214 can be horizontally (laterally) adjusted (via slots 224) so that lip 222 engages the far side of the frame rail 202. Then, jack 106 is lifted (e.g., with a separate floor jack, with jack 106 itself, etc.) so as to lift the vehicle 100 (or at least apply some lifting force to the vehicle 100) via the J-brackets 214 and frame 102. The fasteners 210, 216, and 212 are then tightened to desired torque specification(s). Optionally, the fasteners 212 can be tightened after the fasteners 210 and 216. Once jack is secured in a fixed position with respect to frame, vehicle 100 can be lowered. If jack 106 is not in the correct position, the above procedure can be repeated. The above procedure is performed for all jacks 106 being attached to vehicle 100.
[0055]
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[0059] Because jacks 708(1-2) are attached to frame rails 702(1-2) using existing apertures 806 in the frame rails 702 formed by the manufacturer, no new apertures need to be created in frame rails 702(1-2). Accordingly, attaching the jacks 708(1-2) does not require permanent frame modifications that would void the manufacturer's warranty and/or create safety concerns (e.g., by weakening the vehicle frame, etc.).
[0060]
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[0062] Thus, U-bracket 810, apertures 820, and bolts 812 function as frame engaging features in this embodiment, which engage complementary manufacturer-provided features (e.g., factory apertures 806) on the frame.
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[0065] Several embodiments of jacks according to the invention have now been described. It will be readily apparent that such embodiments do not have to be used in isolation. For example, the jacks 202 and the jacks 708 can be used on the same vehicle. More particularly, a pair of jacks 202 might be used in the front under the passenger cabin of the vehicle, while a pair of jacks 708 might be attached to the rear of the frame. Additionally, the jacks 202 and 708 can be placed inboard and/or outboard of the frame rails as discussed above as the application requires.
[0066] Moreover, while jacks 106 and 708 have been described as assembled units, it should be recognized that U-bracket 204, L-brackets 206, J-brackets 214, and the associated fasteners can be provided as a kit for retrofitting an existing jack, for example, by welding U-bracket 204 thereto. Similarly, U-bracket 810 and fasteners 812 associated with jack 708 can also be provided as a kit to retrofit a jack.
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[0069] The description of particular embodiments of the present invention is now complete. Many of the described features may be substituted, altered or omitted without departing from the scope of the invention. For example, alternative brackets between the jack cylinder and frame (e.g., one that receives force from the top of the jack cylinder, etc.) can be employed. As another example, although some example embodiments were described with respect to the rear of a vehicle, either embodiment could be used to fix a jack near the front of a vehicle, by using the floor of the cab or the attachment point of the front bumper. As still another example, a different cross-member/brace (e.g., a flat plate, etc.) could be used between adjacent jacks to stabilize them. These and other deviations from the particular embodiments shown will be apparent to those skilled in the art, particularly in view of the foregoing disclosure.