APPARATUS AND METHOD FOR STRAPPING PACKAGED GOODS
20220348366 · 2022-11-03
Inventors
Cpc classification
B65B13/08
PERFORMING OPERATIONS; TRANSPORTING
B65B57/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B13/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to an apparatus (1) for strapping packaged goods (2) with at least one strapping band (4), comprising a band guiding means (5) for guiding the strapping band (4), a conveying device (7) for extending and retracting the band guiding means (5), a guide carriage (11) which can be extended together with the band guiding means (5) by a target extension length as far as a diversion point, a length limiting band (21) which is connected to the guide carriage (11) and can be extended with the guide carriage (11), and an adjusting device (24) for adjusting the target extension length of the guide carriage (11) to the diversion point. The guide carriage (11) has a deflection unit (12) which can divert the band guiding means (5) at the diversion point. According to the invention, the adjusting device (24) is designed to determine an actual extension length of the guide carriage (11) and, according to a target extension length of the guide carriage (11), to control a fixing device (28) which stops the extension movement of the length limiting band (21).
Claims
1. An apparatus (1) for strapping packaged goods (2) with at least one strapping band (4), comprising a band guiding means (5) for guiding the strapping band (4), a conveying installation (7) for deploying and retracting the band guiding means (5), a guide carriage (11) which conjointly with the band guiding means (5) by a nominal deployment length is deployable up to a deflection point, a length-limitation band (21) which is connected to the guide carriage (11) and extractable by the guide carriage (11), and an adjustment installation (24) for adjusting the nominal deployment length of the guide carriage (11) up to the deflection point, wherein the guide carriage (11) has a deflection unit (12) which is capable of deflecting the band guiding means (5) at the deflection point, characterized in that the adjustment installation (24) is specified for determining an actual deployment length of the guide carriage (11) and, as a function of the nominal deployment length of the guide carriage (11), for controlling a fixing installation (28) which stops the extraction movement of the length-limitation band (21).
2. The apparatus as claimed in claim 1, characterized in that the conveying installation (7) comprises an electric motor (10), and the adjustment installation (24) determines the actual deployment length of the guide carriage (11) electronically by means of the revolutions of the electric motor (10).
3. The apparatus as claimed in claim 2, characterized in that the electric motor (10) comprises an incremental encoder (29).
4. The apparatus as claimed in claim 1, 2 or 3, characterized in that the adjustment installation (24) is specified for actuating the conveying installation (7), upon switching on and/or if required, in such a manner that the conveying installation (7) repositions the guide carriage (11) to a reference position.
5. The apparatus as claimed in one of claims 1 to 4, characterized in that the fixing installation (28), for fixing the length-limitation band (21), is configured for acting in a form-fitting and/or force-fitting manner on the length-limitation band (21).
6. The apparatus as claimed in one of claims 1 to 5, characterized in that the length-limitation band (21) has detent elements (30) disposed in succession in the longitudinal direction of the length-limitation band (21).
7. The apparatus as claimed in claim 6, characterized in that the detent elements (30) are disposed at a regular pitch at least along one portion of the length-limitation band (21).
8. The apparatus as claimed in claim 6 or 7, characterized in that the detent elements (30) are configured as recesses in the length-limitation band (21) and/or as protrusions.
9. The apparatus as claimed in one of claim 6, 7 or 8, characterized in that the fixing installation (28) has an actuating unit (31) which, for limiting the extraction movement of the length-limitation band (21), brings a fixing element (32) to engage in a form-fitting manner with one of the detent elements (30) of the length-limitation band (21).
10. The apparatus as claimed in claim 9, characterized in that the fixing element (32) interacts with a damping element (36) so as to stop in a damped manner an extraction movement of the length-limitation band (21).
11. The apparatus as claimed in claim 9 or 10, characterized in that the adjustment installation (24) is specified for detecting the position of the fixing element (32) and/or of the actuating unit (31).
12. The apparatus as claimed in one of claim 9, 10 or 11, characterized in that the fixing element (32) and/or the actuating unit (31) are/is configured in such a manner that the fixing element (32) in the non-energized state of the actuating unit (31) is locked to one of the detent elements (30) by a spring force.
13. The apparatus as claimed in one of claims 9 to 12, characterized in that the actuating unit (31) is configured as a lifting magnet, and/or the fixing element (32) is configured as a latch.
14. The apparatus as claimed in one of claims 1 to 13, characterized in that the band guiding means (5) is configured as a guide chain, and the conveying installation (7) has at least one gear wheel (9) which for retracting and deploying the guide chain (5) engages in the guide chain (5),
15. The apparatus as claimed in one of claims 1 to 14, characterized in that a control installation (37) is provided, said control installation (37) being specified for actuating the conveying installation (7) in such a manner that the deployment speed of the band guiding means (5) in a last portion of the nominal deployment length of the guide carriage (11) prior to reaching the deflection point is reduced in comparison to a deployment speed prior to the last portion of the nominal deployment length and/or that the deployment speed of the band guiding means (5) upon reaching the deflection point is increased in comparison to the deployment speed of the band guiding means (5) in the last portion of the nominal deployment length of the guide carriage (11) prior to reaching the deflection point.
16. A method for strapping packaged goods (2) with at least one strapping band (4), whereby the strapping band (4) is established on a band guiding means (5); whereby the band guiding means (5) is deployed by a conveying installation (7); whereby a guide carriage (11), releasably connected to the band guiding means (5), conjointly with the band guiding means (5) is guided below the packaged goods (2) and deployed up to a deflection point; whereby a length-limitation band (21) established on the guide carriage (11) is extracted by the guide carriage (11); whereby a nominal deployment length of the guide carriage (11) up to the deflection point is adjusted in that the extractable length of the length-limitation band (21) is adjusted, characterized in that an actual deployment length of the guide carriage (11) is determined during the deployment of the guide carriage (11); whereby the extraction movement of the length-limitation band (21) is stopped upon reaching the nominal deployment length of the guide carriage (11); whereby a deployment speed of the band guiding means (5) in a last portion of the nominal deployment length of the guide carriage (11) prior to reaching the deflection point is reduced in comparison to a deployment speed prior to reaching the last portion of the nominal deployment length, and/or that the deployment speed of the band guiding means (5) upon reaching the deflection point is increased in comparison to the deployment speed of the band guiding means (5) in the last portion of the nominal deployment length of the guide carriage (11).
17. A control installation (37) for controlling the deployment speed in a method as claimed in claim 16.
18. A computer program product having program code means for carrying out a method as claimed in claim 16 when the program is executed on a control installation (37) of an apparatus (1) for strapping packaged goods (2).
Description
[0083] In the figures: [0084]
[0091] An apparatus for strapping, known from the prior art, is shown in
[0092]
[0093] Identical features of the embodiments of
[0094]
[0095] As can be seen in
[0096] The guide chain 5 preferably has a multiplicity of links 6 which are connected to one another, for example by way of pins not referred to in more detail.
[0097] The guide chain 5, or the links 6 thereof, is/are preferably configured from plastics material.
[0098] Provided is a conveying installation 7 for deploying and retracting the guide chain 5. It is provided in the exemplary embodiment here that the guiding installation 7 engages in the guide chain 5 in order for the latter to be deployed from a housing 8 of the apparatus 1 or retracted into said housing 8.
[0099] A supply roll (not illustrated) for the strapping band 4 can also be established on the housing 8 here. The strapping band 4 can preferably be established on a front end of the guide chain 5 such that the strapping band 4 can be deployed by the guide chain 5.
[0100] The conveying installation 7, for retracting and deploying the band guiding means 5, preferably has a gear wheel 9 which by way of the teeth thereof engages in the guide chain 5, or the links 6. It can be provided here that the gear wheel 9 by way of the teeth thereof engages in transverse webs of the links 6 that run transversely to the deployment movement of the guide chain 5.
[0101] Alternatively, the gear wheel 9, or the conveying installation 7, can also operate the guide chain 5 in another manner in order for the latter to be retracted and deployed.
[0102] The conveying installation 7 can be driven by hand or, as is preferably provided in the exemplary embodiments as per
[0103] The retraction and deployment movement of the guide chain 5 can be generated by the electric motor 10, or by a crank.
[0104] As can be seen from
[0105] The guide carriage 11 in
[0106] The guide chain 5 by the deflection unit 12 is deflected in such a manner that said guide chain 5, proceeding from the floor on which the apparatus 1 is placed, is deflected upward, as is illustrated in
[0107] The configuration of the guide carriage 11, in particular having the deflection unit 12 and/or having the thrust part 13, as is illustrated in
[0108] In the exemplary embodiment it is provided that the guide carriage 11, conjointly with the guide chain 5, by the nominal deployment length is deployed up to the deflection point and the guide chain 5 at the deflection point is correspondingly deflected by the deflection unit 12.
[0109] The guide carriage 11 here is deployed by the guide chain 5 which is correspondingly driven by way of the conveying installation 7. The guide carriage 11 and the guide chain 5 here are guided below the packaged goods 2, in the exemplary embodiment also below the pallet 3.
[0110] The nominal deployment length in the exemplary embodiment is sized in such a manner that the deflection point is situated at a location where the guide carriage 11 exits from below the pallet 3 again. This is correspondingly illustrated in
[0111] A clamping installation 17 by way of which the strapping band 4 is fixed to the guide chain 5 prior to the beginning of the strapping procedure is disposed on a front end of the guide chain 5 in the exemplary embodiment. The clamping installation 17 can be embodied as a self-clamping eccentric pin, for example, the latter being rotatably mounted by way of a pin 18. Moreover, the guide chain 5 on this end can have a release cam 19 fixedly connected to said guide chain 5, as well as a slot 20 disposed in the guide chain 5. The release cam 19 and the slot 20 serve for releasably connecting the guide carriage 11 to the guide chain 5.
[0112] It is to be pointed out that the manner of fastening the strapping band 4, or the clamping installation 17, and also the manner of connecting the guide carriage 11 to the guide chain 5, represents only one of a plurality of potential design embodiments, the exemplary embodiment, or the invention, not being limited thereto. Nevertheless, the design embodiment described above and hereunder has proven particularly advantageous.
[0113] Furthermore shown in
[0114] Likewise provided in the apparatus 1 according to the invention, as is illustrated in
[0115] It is to be pointed out that it can optionally be provided also according to
[0116] In the exemplary embodiments as per
[0117] First, a fundamental functional principle of the apparatus according to the invention is to be set forth again by means of
[0118] However, it is to be once again pointed out that the explanation by means of
[0119] To this extent, all features illustrated in
[0120] As can be seen from
[0121] The locking mechanism 25 has a rotatably mounted lever 26, the latter being rotatably mounted by way of a pin (not provided with a reference sign).
[0122] The coupled, forward-directed, deployment movement 16 of the guide chain 5 by the connected guide carriage 11 according to the embodiment illustrated in
[0123] The guide chain 5, and the deflection unit 12 of the guide carriage 11 that at this point in time is locked to the guide chain 5, with the aid of the gear wheel 9 however continue to be conveyed in the direction of the deployment movement 16, as a result of which the deflection unit 12 in relation to the previous position is deflected by approximately 90 degrees until said deflection unit 12 bears on a detent 13a attached to the thrust part 13. In the normal position of the deflection unit 12 (in which the latter has not yet been pivoted by 90 degrees) a support block 27 prevents a locking pin (not illustrated) connected to the guide carriage 11 from popping out of the slot 20 in that said locking pin on the end face of the latter bears on the support block 27. By pivoting the deflection unit 12, this locking pin is released with the aid of the lever 26, as a result of which the connection between the deflection unit 12 and the rigid-spine guide chain 5 is released. At the same time, the locking pin that has popped out, or the lever, locks the deflection unit 12 in the substantially vertical position of the latter.
[0124] The previously described design embodiment is also illustrated in detail in EP 1 053 941 B1, reference thereto being made herewith. The aforementioned design embodiment is optional in the context of the present invention but may be advantageous.
[0125] The band guiding means embodied as the guide chain 5 upon passing through the deflection unit 12 in a substantially perpendicular manner in relation to the floor continues to be conveyed upward along a lateral wall of the packaged goods 2 to be packed. Tilting of the guide chain 5 away from the packaged goods 2 to be packed is suppressed as a result of the embodiment of said guide chain 5 with a rigid spine.
[0126] Furthermore, the strapping band 4 preferably guided on the spine of the guide chain 5 keeps the latter pretensioned such that tilting toward the packaged goods 2 to be packed is also prevented. The tension of the strapping band 4 can however be released, for example as a result of a brief interruption of the deployment movement, so that the guide chain 5, when the latter protrudes to a certain extent beyond the upper edge of the packaged goods 2 to be packed, can then be folded onto the parcel 2 as desired. From there, the guide chain 5 on the packaged goods 2 to be packed is conveyed back in the direction toward the apparatus 1. The aforementioned motion sequence has proven advantageous but is optional in order for the present invention to be implemented.
[0127] In this way, the user, without having to move in practical terms, can now grip the strapping band 4. The clamping installation 17 is released when the guide chain 5 runs back, this preferably as a result of firmly holding the strapping band 4. The guide chain 5 can be conveyed back into the apparatus again, wherein the deflection unit 12 in the return movement (arrow 15) with the aid of the release cam 19 and the lever 26 is again connected to the free end of the guide chain 5. The locking mechanism of the deflection unit 12 is simultaneously released such that the latter can be pivoted back to the normal position thereof again. To this end, the release cam 19 pushes the front bent end of the lever 26 away from the rigid-spine guide chain 5, as a result of which the locking pin situated at the other end of the lever 26 is simultaneously inserted back through the slot 20 of the guide chain 5 again and the desired coupling is achieved. Finally, the guide chain 5 entrains the re-coupled guide carriage 11 back into the apparatus 1.
[0128] Further details pertaining to the functional principle of the apparatus from the prior art can be derived from patent application EP 1 053 941 B1, reference being explicitly made thereto herewith.
[0129] It is to be pointed out once again that the design embodiment illustrated in the context of
[0130] The present invention henceforth differs from the prior art in that the nominal deployment length of the guide carriage 11 is adjustable by means of the adjustment installation 24, and the adjustment installation 24 is specified for determining an actual deployment length of the guide carriage 11, preferably continuously while the guide carriage 11 is deployed, and a fixing installation 28 which stops the extraction movement of the length-limitation band 21 is controlled by the adjustment installation 24 as a function of the nominal deployment length. This is correspondingly illustrated in
[0131] In the exemplary embodiment as per
[0132] The electric motor 10 in the exemplary embodiment has an incremental encoder 27 with the aid of which the revolutions of the electric motor 10, or the angular position and thus the actual deployment length of the guide carriage 11, are/is preferably determined by means of the deployment length of the guide chain 5.
[0133] The adjustment installation 24 is preferably specified in such a manner that the conveying installation 7, upon switching on and/or if required, can be actuated in such a manner that the conveying installation 7 repositions the guide carriage 11 to a reference position. It is preferably provided here that the conveying installation 7 retracts the guide carriage 11 into the apparatus 1, or the housing 8, up to a detent. The maximum retracted position here can represent the reference position. However, it is preferable for the reference position to deviate from the maximum retracted position of the guide carriage 11, i.e. that the guide carriage 11 from the maximum retracted position is deployed again somewhat in the direction of the arrow 16, and the correspondingly approached position in this instance is the reference position. The incremental encoder 29 can then be calibrated by means of the reference position, for example.
[0134] It is provided in the exemplary embodiment that the fixing installation 28 is configured for fixing the length-limitation band 21 in a form-fitting and/or force-fitting manner (for example by clamping jaws), or for correspondingly acting on said length-limitation band 21.
[0135] A form-fitting connection between the fixing installation 28 and the length-limitation band 21 is illustrated in the exemplary embodiment. To this end, the length-limitation band 21 has detent elements 30 which are disposed in succession in the longitudinal direction of the length-limitation band 21.
[0136] The detent elements 30 are illustrated in an exemplary manner in
[0137] In the exemplary embodiment it is provided that the detent elements 30 are configured as recesses, in particular in the form of slots, in the length-limitation band 21. Alternatively, it can also be provided that the detent elements 30 are configured as protrusions so as to establish a form-fitting connection with a correspondingly designed element of the fixing installation 28.
[0138] As can be seen in particular from
[0139] The actuating installation 31 in the exemplary embodiment is configured as a lifting magnet, and the fixing element 32 is configured as a latch. The latch 32 here is disposed in a receptacle 33 which can be configured in the manner of a flat housing. The receptacle 33, preferably by way of a rotatable fastening axle 34, is established on a fixed part of the housing 8, preferably between two fixed plates of the housing 8. The receptacle 33 here is pivotable about the fastening axle 34 when the lifting magnet 31 is correspondingly operated.
[0140] The receptacle 33 further has a collar 35 on which the lifting magnet 31 can engage in a corresponding manner. This is correspondingly illustrated in
[0141] It is preferably provided in the exemplary embodiment that the fixing element, in particular the latch 32, interacts with a damping element 36 so as to stop in a damped manner the extraction movement of the length-limitation band 21. The damping element 36 is illustrated by dashed lines in
[0142] The latch 32, or the receptacle 33 in which the latch 32 is disposed, and/or the lifting magnet 31 are/is preferably configured in such a manner that the latch 32 in the non-energized state of the lifting magnet 31 as a result of a spring force (not illustrated) locks with one of the recesses 30 of the length-limitation band 21 as soon as one recess 30 is in a position that communicates with the latch 32. It is ensured as a result that the guide carriage 11 in the non-energized state of the lifting magnet 31 is not able to be moved in an arbitrary manner but is fixed, at the latest when the guide carriage 11 is displaced in such a manner that one of the recesses 30 of the length-limitation band 21 is brought into a position that communicates with the latch 32. In the non-energized state of the lifting magnet 31 the guide carriage 11 can thus be displaced at most by the dimension of the pitch.
[0143] It is illustrated in
[0144] It is preferably provided in a manner not illustrated in more detail in the exemplary embodiment that the latch 32 by a spring force is pretensioned in the direction toward the length-limitation band 21. It is preferably provided in the exemplary embodiment that the adjustment installation 24 initiates the fixing installation 28 to correspondingly move the latch 32 in position already just prior to reaching the recess 30 into which the latch 32 is to move. In order to avoid a lot of friction between the latch 32 and the length-limitation band 21 while there is still no recess 30 in position, it can therefore be advantageous for the latch 32, counter to the force of a spring, to be able to yield toward the rear, i.e. away from the length-limitation band 21. It is also achieved as a result of the spring force that the latch 32 penetrates the recess 30 in a particularly reliable manner.
[0145] In the exemplary embodiment as per
[0146] It can be provided that the adjustment installation 24 is configured as part of the control installation 37. The apparatus 1 according to the invention preferably has a display, not illustrated in more detail, in which a plurality of nominal deployment lengths are preset and can be selected by the user. It is furthermore preferably indicated in the display whether the length-limitation band 21, or the guide carriage 11, is locked, unlocked or in an undefined state.
[0147] A length-limitation band 21 is illustrated in an exemplary manner in
[0148] An adjustment installation 24 and a control installation 37 which interact with the electric motor 10, or the incremental encoder 29, as well as the fixing installation 28 are illustrated in only an exemplary manner in
[0149] A skid part 39 at the front end of the guide carriage 11 is illustrated in
[0150] A particularly advantageous method for controlling the apparatus illustrated in