Beverage container lid
09913553 ยท 2018-03-13
Assignee
Inventors
Cpc classification
B29C49/0691
PERFORMING OPERATIONS; TRANSPORTING
B65D47/06
PERFORMING OPERATIONS; TRANSPORTING
B65D43/0204
PERFORMING OPERATIONS; TRANSPORTING
B65B15/02
PERFORMING OPERATIONS; TRANSPORTING
B65D43/16
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00555
PERFORMING OPERATIONS; TRANSPORTING
B65B7/2842
PERFORMING OPERATIONS; TRANSPORTING
A47G19/2272
HUMAN NECESSITIES
B65D2543/00537
PERFORMING OPERATIONS; TRANSPORTING
B65B3/04
PERFORMING OPERATIONS; TRANSPORTING
B65D51/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/00
PERFORMING OPERATIONS; TRANSPORTING
B65B3/04
PERFORMING OPERATIONS; TRANSPORTING
B65D51/18
PERFORMING OPERATIONS; TRANSPORTING
B65D47/06
PERFORMING OPERATIONS; TRANSPORTING
A47G19/22
HUMAN NECESSITIES
B65B7/28
PERFORMING OPERATIONS; TRANSPORTING
B65B15/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A beverage container lid includes an interior cover, an exterior cover, and a hinge connecting the interior cover to the exterior cover. The beverage container is versatile in that it may be adapted for use with a beverage container containing a cold beverage, a hot beverage, or a foamy or creamy beverage. The beverage container lid preferably includes a spout, straw perforations, an elevated portion, a reservoir bottom, a well portion, and a pair of retaining walls preventing direct flow of beverage from a pair of openings in the interior cover to the spout. Methods of use and methods of making a beverage container lid are also described.
Claims
1. A process for forming a disposable beverage container lid for a container configured to hold a hot beverage, the disposable beverage container lid being prepared from a thermoplastic polymer composition, the process comprising: a) pre-forming the thermoplastic polymer composition into a pre-form at a pre-form temperature in a range of 180 C. to 300 C.; and b) drawn blow-molding the pre-form to form the disposable beverage container lid at a molding temperature in a range of 20 C. to 125 C., wherein the formed disposable beverage container lid comprises: an interior cover including: a pair of openings to allow passage of the beverage in the beverage container through the interior cover, a reservoir bottom, a well portion extending downward from an edge of the reservoir bottom to form a well, a pair of retaining walls, each retaining wall extending upward from the edge of the reservoir bottom and flanking a side of the well portion and a side of one of the pair of openings, each said retaining wall extending inward past an edge of one of the openings of the pair of openings, an outer lip extending around an outer edge of the reservoir bottom, the well portion, and the retaining walls, the outer lip being formed to receive a rim of the beverage container, and an inner lip extending inward from an outer edge of the interior cover, the outer edge of the interior cover being sized to be received by the inner lip; an exterior cover having an outer edge, the exterior cover including: a flat portion extending inward from the outer edge of the exterior cover, a spout extending upward from the flat portion, and a pair of indentations; and a hinge connecting the interior cover to the exterior cover and foldable to orient the exterior cover over the interior cover, wherein the interior cover, the exterior cover, and the hinge are arranged such that, when the hinge is folded and the outer edge of the exterior cover is received by the inner lip of the interior cover, the spout is located above the well portion, and the pair of retaining walls of the interior cover is received by the pair of indentations of the flat portion of the exterior cover.
2. The process of claim 1, wherein a draw ratio in step b) is in a range of 1.2 to 6 times and a glass transition temperature of the thermoplastic polymer composition is in a range of 20 C. to 65 C.
3. The process of claim 1, wherein the thermoplastic polymer composition has a light transmission of at least 85%.
4. The process of claim 1, wherein the formed disposable beverage container lid is transparent.
5. The process of claim 1, wherein the formed disposable beverage container lid is non-transparent.
6. The process of claim 1, wherein the pair of openings of the interior cover are located such that when the interior cover is horizontal, the pair of openings of the interior cover are at a higher elevation than the reservoir bottom of the interior cover.
7. The process of claim 1, further comprising sealingly engaging the interior cover with the exterior cover by folding the exterior cover about the hinge relative to the interior cover such that the outer edge of the exterior cover is received by the inner lip of the interior cover, the spout is located above the well portion, and the pair of retaining walls of the interior cover is received by the pair of indentations of the flat portion of the exterior cover.
8. The process of claim 1, wherein the outer lip is separable from the reservoir bottom, the well portion, and the pair of retaining walls by way of a ring of perforations along the outer edge of the reservoir bottom, the well portion, and the retaining walls.
9. The process of claim 1, wherein the exterior cover further includes an elevated portion extending upward from an edge of the flat portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(14) A beverage container lid is formed to have a liquid cooling effect in some embodiments and is spill-proof with an elevated portion. The beverage container lid is versatile in that it may be used on all types of cold, hot, and foamy beverages.
(15) The beverage container lid includes an exterior cover and an interior cover connected by a hinge. In some embodiments, the beverage container lid includes an elevated portion, a perforated reservoir bottom, a straw perforation, and a spout. In some embodiments, the elevated portion has steep sides and a planar top surface. In other embodiments, the elevated portion is curved to form a dome shape. In some embodiments, the dome shape is hemispherical in shape. These features make the beverage container lid universal in that it may be used on all kinds of beverage cups or containers, including, but not limited to hot, cold, foamy, or creamy beverage containers. A foamy or cream beverage, as used herein, may be any beverage with a foam or cream topping added to the top surface of the liquid beverage, such as a mixed coffee drink with whipped cream on top of the coffee. The dome allows the merchant to add the topping to a level above the lip of the beverage container without the topping touching the lid. The dome also provides more room under the lid for the user to mix the drink properly using a straw.
(16) When the beverage container lid is used with a hot beverage container, the beverage container lid is a spill-free and burn-free lid with a perforated reservoir, a straw perforation, and a spout and is preferably used in the following manner. The interior cover including the reservoir bottom is simply placed on top of the container, and the hinge is folded to place the exterior cover over the interior cover. The lip of the exterior cover is inserted into an inner lip of the interior cover to hold the exterior cover in place. The cap on the spout is broken off, and the user may then enjoy the hot beverage by drinking through the spout.
(17) When the beverage container lid is used with a foamy or creamy mix beverage container, the beverage container lid includes an elevated portion with a straw perforation and a spout and is preferably used in the following manner. The well portion is pulled off along the reservoir perforation and the reservoir perforation is further broken to detach the reservoir bottom of the interior cover. Just the elevated portion may be used alone by simply placing the interior cover around the lip of the container and then folding the hinge to place the exterior cover over the interior cover. A straw is driven through the straw perforation on the exterior cover and the foamy or creamy mix beverage is ready to be enjoyed. The elevated portion allows more whipped cream or other topping to be added to the top of the beverage without touching the lid.
(18) When the beverage container lid is used with a cold beverage container, the beverage container lid is spill-free with a straw hole, a spout, and a perforated reservoir and is preferably used in the following manner. The interior cover including the reservoir is simply placed on the top of the container, and the hinge is folded to place the exterior cover over the interior cover. A straw is driven through the straw hole on the exterior cover and the straw hole on the interior cover and the cold beverage is ready to be enjoyed. Alternatively, the cap on the spout may be broken off, and the user may then enjoy the cold beverage by drinking through the spout. This innovative feature also enables the merchant to eliminate the use of a conventional straw, when serving cold drinks, including, but not limited to, soda and juice, which is more cost-effective for the merchant and better for the environment.
(19) The reservoir volume prevents spills resulting from any accidental and unwarranted shaking, tipping, or dropping of the beverage container.
(20) The interior cover is preferably designed to snap onto the rim of the beverage container and the exterior cover is designed to be received by the interior cover when the hinge is folded. The interior cover and the exterior cover are connected together by the hinge, and as part of the design, the hinge is folded outside the rim of the cup and not inside the rim. For these reasons, it is not desirable to break the hinge and place only the exterior cover on the beverage container when using the beverage container lid with a foamy or creamy mix beverage. If the interior cover and the exterior cover were to be snapped together before being placed on the beverage container, the hinge would get folded between the beverage container lid and the rim of the beverage container, which would create a gap between the beverage container lid and the beverage container to cause leakage. The interior cover seals on the beverage container first, and then the exterior cover is folded over it so that the hinge folds outside the rim of the beverage container and does not get caught between the lid and the rim of the beverage container to cause any leakage.
(21) In some embodiments, the beverage container lid eliminates the need for a drinking straw as a result of a Sippy cup design with a nipple or spout with a perforated cap on the top, which can be twisted and broken off before consumption. The elimination of a straw for beverage containers not only saves money for the merchant, but also avoids unnecessary waste, which preserves a better and less polluted environment. The raised spout with a perforated cap eliminates the spillage of drink out of a beverage cup in transportation and eliminates the use of a straw for beverage consumption.
(22) In some embodiments, the beverage container lid is degradable, and more specifically, biodegradable. In some embodiments, the beverage container lid material includes a thermoplastic polymer composition with degradability in a natural environment and excellence in transparency and impact strength.
(23) In some embodiments, the beverage container lid is made of a transparent biodegradable material so that the contents of the beverage container may be visually determined. In some embodiments, the biodegradable material is polyhydroxybutyrate (PHB), poly(hydroxybutyrate-co-hydroxyvalerate) (PHBV) copolymer, polylactic acid, or another lactic acid-based polymer. A lactic acid-based polymer, as used herein, refers to polylactic acid or any copolymer of polylactic acid and another hydroxycarboxylic acid.
(24) When the biodegradable polymer material is placed in soil or sea water, it starts to decompose within a few weeks in a moist environment and disappears within several years. Further, final degradation products of these polymers are lactic acid, carbon dioxide, and water, which are nontoxic to humans.
(25) In some embodiments, the beverage container lid is prepared from a biodegradable thermoplastic polymer composition of a lactic acid-based polymer having a molecular weight of at least 10,000. In some embodiments, the biodegradable thermoplastic polymer composition has a light transmission of at least 85%. In some embodiments, the biodegradable thermoplastic polymer composition has a light transmission of at least 90%. In some embodiments, the thermoplastic polymer composition is transparent. In other embodiments, the thermoplastic polymer composition is non-transparent.
(26) In some embodiments, the beverage container lid is formed by pre-forming a thermoplastic polymer composition at a pre-form temperature in the range of 180 C. to 300 C. and drawn blow-molding the pre-form into the beverage container lid at a molding temperature in the range of 20 C. to 125 C. In some embodiments, the pre-form is a parison and the drawn blow-molding is extrusion drawn blow-molding by injection molding or compression or thermo-forming molding The molding temperature preferably corresponds to the glass transition temperature (T.sub.g) of the thermoplastic polymer composition, such as the range of T.sub.g to T.sub.g+60 C. The draw ratio is preferably in the range of 1.2 to 6 times, when the glass transition temperature is in the range of 20 C. to 65 C.
(27) The thermoplastic polymer composition may be formed from monomer units of L-lactic acid, D-lactic acid, glycolic acid, or any combination of these.
(28) A degradable beverage container lid preferably is degraded in a natural environment and has transparency and sufficient impact strength for practical use, shipping, in case of sudden drop of the beverage container.
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(30) Although the details of the interior cover 14 are not visible in
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(32) A spout cap 41 on the spout 40 blocks the spout 40 until the user is ready to begin drinking through the spout 40 and removes the spout cap 41 along a perforation. A pair of openings 52, 54 allows the beverage to enter a reservoir space formed between the exterior cover 32 and the interior cover 34. A small hole 35 on the interior cover 34 vents the beverage container so that no vacuum in formed and the drink is able to flow through the openings 52, 54. A pair of retaining walls 42, 44 flanks the openings 52, 54, respectively, to prevent the beverage from flowing directly from the openings 52, 54 to the spout 40. The tops of the retaining walls 42, 44 contact a flat portion 48 of the exterior cover 12. The elevated portion 46 of the exterior cover 32 is dome-shaped in
(33) A reservoir bottom 56 formed in the interior cover 34 forms the bottom edge of the reservoir formed between the interior cover 34 and the exterior cover 32. A well portion 58 between the retaining walls 42, 44 extends below the level of the reservoir bottom 56. A straw perforation 60 located in the reservoir bottom 56 permits the user to insert a straw through the interior cover 34 of the beverage container lid 30. A reservoir perforation 62 allows the reservoir bottom 56, the retaining walls 42, 44, and the well portion 58 to be removed from the remainder of the interior cover 34.
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(39) Although the exterior cover 32 is shown as being flat in the area around the spout 40 in
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(41) In another method of use of the beverage container lid, the reservoir perforation 62 along the well portion 58 and retaining walls 42, 44 is separated. This is preferably accomplished by grasping the indentations 63, 64 flanking the well portion 58 with two fingers on one hand, grasping the outer lip 38 with the other hand and pulling to separate along the reservoir perforation 62. Further pulling then separates the entire reservoir perforation 62 and the portion including the reservoir bottom 56, the well portion 58, and the retaining walls 42, 44, which is discarded. The interior cover 34 is then placed over the beverage container containing a beverage by placing the outer lip 38 around the rim of the beverage container. The hinge 36 is folded, the exterior cover 32 is placed over the interior cover 34, and the lip 33 of the exterior cover 32 is inserted under the inner lip 39 of the interior cover 34. Finally, a straw 66 is inserted through the straw perforation 50 and into the beverage container and a user may then enjoy the beverage by drawing it through the straw 66. In this method, the beverage is preferably a foamy or creamy mix beverage. In some embodiments, however, the beverage may be a cold beverage.
(42) In another method of use of the beverage container lid, the interior cover 34 is placed over the beverage container containing a beverage by placing the outer lip 38 around the rim of the beverage container. The hinge 36 is folded, the exterior cover 32 is placed over the interior cover 34, and the lip 33 of the exterior cover 32 is inserted under the inner lip 39 of the interior cover 34. Finally, a straw 66 is inserted through both of the straw perforations 50, 60 and into the beverage container and a user may then enjoy the beverage by drawing it through the straw 66. In this method, the beverage is preferably a cold beverage.
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(44) A spout cap 41 on the spout 40 blocks the spout 40 until the user is ready to begin drinking through the spout 40 and removes the spout cap 41 along a perforation. A pair of openings 52, 54 allows the beverage to enter a reservoir space formed between the exterior cover 72 and the interior cover 34. A small hole 35 on the interior cover 34 vents the beverage container so that no vacuum in formed and the drink is able to flow through the openings 52, 54. A pair of retaining walls 42, 44 flanks the openings 52, 54, respectively, to prevent the beverage from flowing directly from the openings 52, 54 to the spout 40. The tops of the retaining walls 42, 44 contact a flat portion 48 of the exterior cover 12 around the spout 40. The flat top portion 74 of the exterior cover 72 includes a straw perforation 50, which permits the user to insert a straw through the exterior cover 72 of the beverage container lid 70.
(45) A reservoir bottom 56 formed in the interior cover 34 forms the bottom edge of the reservoir formed between the interior cover 34 and the exterior cover 72. A well portion 58 between the retaining walls 42, 44 extends below the level of the reservoir bottom 56. A straw perforation 60 located in the reservoir bottom 56 permits the user to insert a straw through the interior cover 34 of the beverage container lid 70. A reservoir perforation 62 allows the reservoir bottom 56, the retaining walls 42, 44, and the well portion 58 to be removed from the remainder of the interior cover 34.
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(50) Although the exterior cover 72 is shown as being flat in the area around the spout 40 in
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(52) The reservoir prevents spills resulting from any accidental and unwarranted shaking, tipping, or dropping of the beverage container.
(53) Accordingly, it is to be understood that the embodiments of the invention herein described are merely illustrative of the application of the principles of the invention. Reference herein to details of the illustrated embodiments is not intended to limit the scope of the claims, which themselves recite those features regarded as essential to the invention.