Pressure sensor and pressure detection device
09915576 ยท 2018-03-13
Assignee
Inventors
- Hiroyuki Fujita (Tokyo, JP)
- Gen Hashiguchi (Tokyo, JP)
- Hiroyuki Mitsuya (Sayama, JP)
- Hisayuki Ashizawa (Sayama, JP)
Cpc classification
International classification
G01L9/10
PHYSICS
G01L9/00
PHYSICS
Abstract
A pressure sensor includes: a fixed part; a ring-like oscillator that is supported on the fixed part by a plurality of support beams; a plurality of electrodes that are provided on the fixed part and arranged in an oscillating direction of the ring-like oscillator with a gap; electret films that are formed on either one of opposite surfaces of the ring-like oscillator and the electrodes.
Claims
1. A pressure sensor comprising: a fixed part; a ring-like oscillator that is supported on the fixed part by a plurality of support beams; a plurality of electrodes that are provided on the fixed part and arranged in an oscillating direction of the ring-like oscillator with a gap; and electret films that are formed on either one of opposite surfaces of the ring-like oscillator and the electrodes.
2. The pressure sensor according to claim 1, wherein: the ring-like oscillator has an annular shape.
3. The pressure sensor according to claim 1, wherein: the support beams support parts where nodes of oscillation of the ring-like oscillator appear; and the plurality of electrodes are arranged to be opposite to parts that antinodes of oscillation of the ring-like oscillator appear.
4. A pressure detection device comprising: the pressure sensor according claim 1, wherein: the plurality of electrodes provided in the pressure sensor include two or more driving electrodes and one or more detecting electrode; there is provided a power source that applies an alternating current voltage to the driving electrodes; and there is provided a pressure calculating unit that detects a voltage signal due to oscillation of the ring-like oscillator generated in the detecting electrode and outputs pressure information based on the voltage signal.
5. The pressure detection device according to claim 4, wherein: the power source applies an alternating current voltage in a predetermined frequency range to the driving electrodes; and the pressure calculating unit outputs a difference between a level of the voltage signal detected in a resonance state and a level of the voltage signal detected in a non-resonance state as the pressure information.
6. A pressure detection device comprising: the pressure sensor according to claim 1; a power source that applies an alternating current voltage to the plurality of electrodes; and a pressure calculating unit that detects an admittance of an electromechanically coupled system including the pressure sensor to which the alternating current voltage is applied and outputs pressure information based on a value of the detected admittance.
7. The pressure sensor according to claim 2, wherein: the support beams support parts where nodes of oscillation of the ring-like oscillator appear; and the plurality of electrodes are arranged to be opposite to parts that antinodes of oscillation of the ring-like oscillator appear.
8. A pressure detection device comprising: the pressure sensor according to claim 2, wherein: the plurality of electrodes provided in the pressure sensor include two or more driving electrodes and one or more detecting electrode; there is provided a power source that applies an alternating current voltage to the driving electrodes; and there is provided a pressure calculating unit that detects a voltage signal due to oscillation of the ring-like oscillator generated in the detecting electrode and outputs pressure information based on the voltage signal.
9. A pressure detection device comprising: the pressure sensor according to claim 3, wherein: the plurality of electrodes provided in the pressure sensor include two or more driving electrodes and one or more detecting electrode; there is provided a power source that applies an alternating current voltage to the driving electrodes; and there is provided a pressure calculating unit that detects a voltage signal due to oscillation of the ring-like oscillator generated in the detecting electrode and outputs pressure information based on the voltage signal.
10. A pressure detection device comprising: the pressure sensor according to claim 7, wherein: the plurality of electrodes provided in the pressure sensor include two or more driving electrodes and one or more detecting electrode; there is provided a power source that applies an alternating current voltage to the driving electrodes; and there is provided a pressure calculating unit that detects a voltage signal due to oscillation of the ring-like oscillator generated in the detecting electrode and outputs pressure information based on the voltage signal.
11. The pressure detection device according to claim 8, wherein: the power source applies an alternating current voltage in a predetermined frequency range to the driving electrodes; and the pressure calculating unit outputs a difference between a level of the voltage signal detected in a resonance state and a level of the voltage signal detected in a non-resonance state as the pressure information.
12. The pressure detection device according to claim 9, wherein: the power source applies an alternating current voltage in a predetermined frequency range to the driving electrodes; and the pressure calculating unit outputs a difference between a level of the voltage signal detected in a resonance state and a level of the voltage signal detected in a non-resonance state as the pressure information.
13. The pressure detection device according to claim 10, wherein: the power source applies an alternating current voltage in a predetermined frequency range to the driving electrodes; and the pressure calculating unit outputs a difference between a level of the voltage signal detected in a resonance state and a level of the voltage signal detected in a non-resonance state as the pressure information.
14. A pressure detection device comprising: the pressure sensor according to claim 2; a power source that applies an alternating current voltage to the plurality of electrodes; and a pressure calculating unit that detects an admittance of an electromechanically coupled system including the pressure sensor to which the alternating current voltage is applied and outputs pressure information based on a value of the detected admittance.
15. A pressure detection device comprising: the pressure sensor according to claim 3; a power source that applies an alternating current voltage to the plurality of electrodes; and a pressure calculating unit that detects an admittance of an electromechanically coupled system including the pressure sensor to which the alternating current voltage is applied and outputs pressure information based on a value of the detected admittance.
16. A pressure detection device comprising: the pressure sensor according to claim 7; a power source that applies an alternating current voltage to the plurality of electrodes; and a pressure calculating unit that detects an admittance of an electromechanically coupled system including the pressure sensor to which the alternating current voltage is applied and outputs pressure information based on a value of the detected admittance.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(20) Referring to the drawings, embodiments of the present invention will now be described.
(21) The pressure sensor 2 includes a base 20, a ring oscillator 21, driving electrodes 22a, 22b, and detecting electrodes 23a, 23b. A circular through hole 24 is formed in the base 20. The annular ring oscillator 21 is arranged above the through hole 24 and fastened on the base 20 with four beams 210. A pad 211 for connecting wirings is formed on each beam 210.
(22) On the outer circumferential side of the ring oscillator 21, the driving electrodes 22a, 22b and the detecting electrodes 23a, 23b are arranged to be opposite to and face to the outer circumferential side surface of the ring oscillator 21 with a gap G therebetween. The driving electrodes 22a, 22b are formed on the base 20 so as to sandwich the ring oscillator 21 therebetween. Side surfaces of the driving electrodes 22a, 22b are opposite to and face the side surface of the ring oscillator 21, with the gap G therebetween. Pads 221, 222 for connecting wirings are formed on the driving electrodes 22a, 22b, respectively.
(23) Similarly, the detecting electrodes 23a, 23b are formed on the base 20 so as to sandwich the ring oscillator 21 therebetween and side surfaces of the detecting electrodes 23a, 23b are opposite to and face to the side surface of the ring oscillator 21 with a gap G therebetween. Pads 231, 232 for connecting wirings are formed on the detecting electrodes 23a, 23b. The driving electrodes 22a, 22b and the detecting electrodes 23a, 23b are arranged with an offset by an angle of 90 degrees to each other around the center of the ring oscillator 21.
(24) In the pressure sensor 2 in this embodiment, electret films (electret layers) are formed on the side surfaces of the electrodes 22a, 22b, 23a, 23b (i.e. the surfaces opposite to the ring oscillator 21).
(25) As described hereinafter, a SiO.sub.2 film (layer) 200 containing potassium ions is formed on the surfaces of the ring oscillator 21 and the driving electrode 22b, which are made of Si. The SiO.sub.2 film 200 on the electrode side (designated by one dot chain line 200e) is further made into an electret by being subjected to a B-T procedure (Bias Temperature procedure). In the SiO.sub.2 film 200 that has been made into an electret, potassium ions 201 are distributed on the surface opposite to the ring oscillator 21. The SiO.sub.2 film 200 that has been made into an electret will be hereinafter referred to as an electret film 200e. On the other hand, negative charges are induced on the side surface of the ring oscillator 21 by an electric field of the electret film 200e.
(26) For example, when a dimension of the gap G was set to 2 pm, an electric field strength of approximately 110 s V/m is generated by the electret film 200e. This means that a potential difference of approximately 200V is generated between the ring oscillator 21 and the electrodes 22a, 22b, 23a, 23b.
(27) (Driving of Ring Oscillator)
(28) In the pressure sensor 2 in this embodiment, an alternating current voltage is applied to the driving electrodes 22a, 22b to generate oscillation as shown in
(29) In order to electrostatically drive and excite the ring oscillator 21 as shown in
(30) Although the conventional pressure detection device described above is configured to apply the bias voltage and the alternating current voltage from outside by the use of a direct current power source and an alternating current power source, the device in this embodiment of the present invention is configured to form the electret film 200e on the electrode side to apply the bias voltage therewith. It will be noted that the electret film may be formed on the ring oscillator side. By forming the electret film in this manner, it is not necessary to apply the direct current voltage from outside, which can result in a lower power consumption in comparison to conventional pressure sensors utilizing viscous drag (viscous resistance).
(31) (Pressure Detecting Principle)
(32) Pressure detection with the pressure sensor 2 in this embodiment will now be described. As shown in
(33) The squeeze film damping means a damping action that acts when the fluid between surfaces is squeezed or when the surfaces move away from each other to draw the fluid into a gap between them. The damping action consists of two components: one is viscous damping that is a component proportional to speed and the other is elastic damping that is a component proportional to displacement. In the example shown in
(34) The viscous damping and the elastic damping described above can be determined by analytically solving a Reynolds equation. For example, assuming a model in which a flat plate having an area A (=Lw) displaces in the y direction in relation to a fixed surface as shown in
(35)
(36) By analytically solving the equation (1) with a solution involving a Green's function, the viscous damping r.sub.f is represented by the following equation (3) and the elastic damping k.sub.f is represented by the following equation (4). It will be noted that r=w/L, is squeeze number, and is angular frequency of the ring oscillator in the equations (3) and (4). The squeeze number is represented by the following equation (5) using a viscosity of the fluid.
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(38) Here, given a gap dimension h between the ring oscillator 21 and the driving electrodes 22a, 22b as well as the detecting electrodes 23a, 23b, the Knudsen number K.sub.n is represented by the following equation (6). With the Knudsen number K.sub.n, the viscosity of the fluid (physical property value) in the equation (5) can be replaced by an effective viscosity .sub.eff of the squeeze film damping represented by the following equation (7) The squeeze number .sub.eff in this case is represented by the following equation (8).
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(40) Because a mean free path in the equation (6) is inversely proportional to the pressure p of the fluid, the squeeze number .sub.eff represented by the equation (8) is a function of the pressure p. In other words, it can be found that the viscous damping represented by the equation (3) and the elastic damping represented by the equation (4) also vary as the pressure p varies. As a result, variations in the pressure p affect the oscillating condition of the ring oscillator 21. Both equations (3) and (4) include the area A. The larger the area A, the larger the damping effect. In the example shown in
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(42) When the alternating current voltage is applied from the alternating current power source 31 to the driving electrodes 22a, 22b, the ring oscillator 21 is electrostatically driven to oscillate. When the ring oscillator 21 oscillates, an alternating current voltage signal in accordance with the oscillation is generated in the detecting electrodes 23a, 23b. The alternating current voltage signal detected at the detecting electrodes 23a, 23b is input to the detecting unit 4. The detecting unit 4 calculates a gain that is a ratio of the alternating current voltage signal detected in the detecting electrodes 23a, 23b and the alternating current voltage signal input from the alternating current power source 31.
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(44) It can be found from comparison of resonance peaks (denoted by circles) with each other that the resonance peak is the largest in the case of 10 kPa which is the lowest pressure and the resonance peak becomes smaller as the pressure increases. In other words, dissipation of the oscillation energy due to the squeeze film damping becomes larger as the pressure becomes higher. The larger the amount of charge of the electret film 200e and/or the narrower the gap the sharper the resonance peak shown in
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(46) (Method of Manufacturing Pressure Sensor 2)
(47) One example of a method of manufacturing the pressure sensor 2 will now be described, referring to process charts in
(48) In a first step shown in
(49) In a second step shown in
(50) In a third step shown in
(51) In a fourth step shown in
(52) In a fifth step shown in
(53) In a sixth step shown in
(54) In an eighth step shown in
(55) In a tenth step shown in
(56) (Forming of Electret Film)
(57) After the pressure sensor 2 has been formed on the SOI wafer as described above, an electret film is formed with the Si.sub.3N.sub.4 film patterns 504a, 504b for oxidation protection having been formed on the pad. Although a corona discharging method in which charges are accumulated in an insulating film by the use of ions generated by corona discharging, a method utilizing ions generated by soft X-ray irradiation, and the like are known as methods of forming an electret film, a technology of manufacturing an electret film with a silicon oxide film containing potassium ions is employed in this embodiment in order to form the electret film 200e. The technology of manufacturing an electret film with a silicon oxide film containing potassium ions is described in detail in a non-patent literature SiO.sub.2 Electret Generated by Potassium Ions on a Comb-Drive Actuator Applied Physics Express 4(2011), a patent literature Japanese Laid-Open Patent Publication No. 2013-13256, etc. This technology of manufacturing an electret film is suitable for the case in which the electret film is formed on side walls having a narrow gap.
(58) Steps of forming the electret film 200e include a step of forming a silicon oxide film containing potassium ions on a surface of the pressure sensor 2 formed from the SOI wafer and a step of making the silicon oxide film containing potassium ions into an electret with a B-T procedure. First of all, the step of forming the silicon oxide film containing potassium ions will be described. As described above, after forming the ring oscillator 21, the electrodes 22a, 22b, 23a, 23b, and the like on the SOI wafer, the SOI wafer is loaded into an oxidation furnace to perform thermal oxidation with bubbling of KOH aqueous solution, instead of bubbling of H.sub.2O that is used in normal thermal oxidation. As a result, a SiO.sub.2 layer 200 containing potassium ions therein is formed on the entire surface of the pressure sensor 2, except for the region where the Si.sub.3N.sub.4 film 504 described above is formed (see
(59) Then, a desired region of the thus formed SiO.sub.2 layer 200 containing potassium ions is subjected to a B-T procedure in order to form the electret film 200e. In this embodiment, the electret film 200e is formed on each of the side surfaces of the electrodes 22a, 22b, 23a, 23b that are opposite to and faces to the ring oscillator 21. In the B-T procedure, the SOI wafer is heated to a temperature at which potassium ions can move and further a voltage is applied for moving potassium ions between the electrodes 22a, 22b, 23a, 23b and the ring oscillator 21. Specifically, the electrodes 22a, 22b, 23a, 23b in which the electret films are formed are connected to a ground side, while the ring oscillator 21 is connected to a positive side of the direct current voltage source. Then, after maintaining a voltage application state for a predetermined time, the temperature is lowered and then the voltage application is stopped.
(60) As a result, the potassium ions 201 move to a surface of the SiO.sub.2 layer 200 containing potassium ions formed in each electrode 22a, 22b, 23a, 23b, the surface being opposite to and facing to the ring oscillator 21, so that this region is made into an electret to become positively charged (see
(61) In the embodiment described above, aside from the driving electrodes 22a, 22b, the detecting electrodes 23a, 23b are provided in order to detect the gain difference as pressure information. However, the pressure information is not limited to this. For example, the alternating current voltage may be regulated so that the resonance peak value becomes a predetermined value and the regulated amount may be used as the pressure information. In this case, the relationship between the regulated amount and the pressure value is previously prepared as a map. As can be seen from
(62) Additionally, as in the invention described in the Japanese Patent No. 4696244 described above, an admittance (specifically, absolute value |Y| of the admittance Y) may be detected as the pressure information.
(63) As shown in
(64) It will be noted that although the detecting electrodes 23a, 23b are omitted in the configuration shown in
(65) [Variations]
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(67) The shape of the ring oscillator 21B shown in
(68) It will be noted that the beams 210 are connected at positions of nodes in the secondary oscillation mode in the configuration in
(69) As described above, the electrodes 22a to 22c, 23a to 23c, which are arranged to be opposite to the ring oscillator 21 with the gap G therebetween, not only function as electrodes, but also functions as members for generating the squeeze film damping. However, it may be also possible that, aside from the electrodes, members dedicated to the function of generating the squeeze film damping are arranged, such as the detecting electrodes 23a, 23b in the case of applying the pressure sensor 2 in
(70) It may be also possible that a damping generating member 25 is arranged on the inner circumferential side of the ring oscillator 21, as in the pressure sensor 103 shown in
(71) The electrodes 22a, 22b, 23a, 23b may also be provided on the inner circumferential side of the ring oscillator 21 in an inverse manner in relation to the case shown in
(72) As descried above, the pressure sensor in this embodiment includes: a base 20 as a fixed part; a ring oscillator 21 that is supported on the base 20 by a plurality of beams 210; a plurality of electrodes 22a, 22b, 23a, 23b that are arranged in the oscillating direction of the ring oscillator 21 with a gap G; and electret films 200e that are formed on surfaces of the plurality of electrodes 22a, 22b, 23a, 23b opposite to and facing to the ring oscillator 21, as shown in
(73) In the pressure sensor configured in this way, a higher direct current bias voltage equivalent can be applied by the electret films 200e, so that the ring oscillator 21 can be easily excited only by applying an alternating current voltage from outside to the driving electrodes 22a, 22b. Consequently, a superior power saving can be achieved in comparison to conventional pressure sensors having a configuration in which additional direct current voltage is applied from an external power source. Additionally, the pressure can be detected with a high sensitivity and further a reduction in size of the pressure sensor can be achieved because the squeeze film damping can be generated between the electrodes 22a, 22b, 23a, 23b and the ring oscillator 21. Therefore, this pressure sensor is optimal to be applied to pressure sensors where power saving and reduction in size are required, such as pressure sensors for monitoring tire air pressure or the like. Additionally, in the pressure sensor including the ring oscillator 21 as described above, the resonance frequency is very high as shown in
(74) It is preferable that the beams 210 support parts where nodes of oscillation of the ring oscillator 21 appear, while the electrodes 22a, 22b, 23a, 23b are arranged to be opposite to parts where antinodes of oscillation of the ring oscillator 21 appear.
(75) The pressure in the region where the pressure sensor 2 is arranged can be detected by: providing two driving electrodes 22a, 22b and two detecting electrodes 23a, 23b in the pressure sensor 2; applying alternating current voltage to the driving electrodes 22a, 22b by the alternating current power source 31; detecting a voltage signal due to the oscillation of the ring oscillator 21 generated in the detecting electrodes 23a, 23b by the detecting unit 4; outputting pressure information based on the voltage signal from the detecting unit 4, as shown in
(76) For example, the frequency of the alternating current voltage output from the alternating current power source 31 is swept in a frequency range of 510 kHz to 516 kHz in
(77) It may be also possible that: the plurality of electrodes comprise the driving electrodes 22a, 22b; an alternating current voltage is applied to the driving electrodes 22a, 22b; an admittance of the electromechanically coupled system is detected, wherein the electromechanically coupled system includes the pressure sensor 2 to which the alternating current voltage is applied; and pressure information (for example, the absolute value |Y| of the admittance Y) based on the detected value is output from the detecting unit 4, as shown in
(78) The above-described embodiments may be used alone or in combination. This is because effects of respective embodiments can be achieved alone or in synergy with each other. Additionally, the present invention is not limited to the foregoing embodiments, unless impairing the features of the present invention.
(79) The disclosure of the following priority application is herein incorporated by reference:
(80) Japanese Patent Application No. 2013-222151 (filed Oct. 25, 2013)
REFERENCE SIGNS LIST
(81) 1, 101: pressure detection device, 2, 102, 103: pressure sensor, 20: base, 21, 21A, 21B: ring oscillator, 22a, 22b: driving electrode, 23a, 23b: detecting electrode, 200e: electret film, 201: potassium ions, 210: beam, G: gap