Method for removing a coating

Abstract

In a method of removing a protecting synthetic coating (1) from an elongated element (2), the elongated element (2) including an optical fiber (3) surrounded by the coating, a cut (8) is created into the coating by knife edges (6). The element (2) is displaced with respect to the knife edges in a longitudinal direction of the element (2) for displacing coating material (17) by the knives. At least one drop of liquid (12) with wetting properties is supplied to the cut for being sucked into a space created between the coating and the optical fiber during the displacement of the coating for acting as a lubricant for a sliding of the coating to be removed along the fiber.

Claims

1. A method of removing a protecting synthetic coating (1) from an elongated element (2), the elongated element (2) including an optical fibre (3) surrounded by said coating (1), for exposing an outer surface (15) of the fibre (3), said method comprising the steps of: a) creating a cut (8) into said coating (1) by cutting into said coating (1) with edges (6) of knives (5), the knife edges (6) being oriented substantially transversely relative to a longitudinal direction of said elongated element (2), wherein said cutting is from at least two substantially opposite directions through a substantial part of the thickness of said coating (1) without said knife edges (6) reaching said fibre (3) such that said knife edges (6) abut said coating (1), b) displacing a portion of said element (2) with respect to said knife edges (6) in the longitudinal direction of said element (2) as said knife edges (6) abut said coating (1) causing a displacing of said coating (1) by said knives (5) with respect to the displacement of said portion of the element (2), said coating (1) being displaced downstream of a position (14) of said cut (8) created by said knife edges (6) and spaced from said position (14) exposing said outer surface (15) and creating a space between said coating (1) and said outer surface (15) of said optical fibre (3), c) supplying at least one drop of liquid (12) with wetting properties to said cut (8) formed in step a) upstream of said knife edges (6) with respect to the direction of displacement of said coating (1) and longitudinally away from the position (14) of said cut (8), and d) causing said liquid (12) to be sucked into the space created between said coating (1) and the optical fibre (3) by said displacing of said coating, said liquid (12) acting as a lubricant for sliding of said coating (1) to be removed along the fibre (3) and for removing the coating (1) away from the optical fibre (3) without coating fragments sticking to the outer surface (15) of the optical fibre (3).

2. A method according to claim 1, wherein negative air pressure is applied to a region around said cut during and/or after step b) for sucking coating material (17) removed from said element (2) through said displacement and any liquid remaining on the exposed optical fibre (3).

3. A method according to claim 1, wherein several drops of said liquid (12) are supplied to said cut (8) in said step c).

4. A method according to claim 1, wherein said liquid (12) comprises an alcohol.

5. A method according to claim 4, wherein said alcohol is isopropyl alcohol.

6. A method according to claim 1, wherein said displacement takes place in a substantially vertical direction with a position (14) of said cut (8) moving upwards with respect to said knife edges (6) during the relative displacement thereof.

7. A method according to claim 1, additionally comprising a step e) carried out after step b) of cleaving said optical fibre (3) exposed through step b) substantially transversely to the extension thereof at a distance to said position (14) of said cut (8) for forming an end of said element having an exposed part of said optical fibre projecting therefrom.

8. A method according to claim 1, wherein at least steps a) and b) are repeated at least once, a new cut formed in step a) thus repeated is created upstream of the position of the previous cut, the last time the step a) is carried out said cut is created close to the previous cut for forming a ring (19) of coating material to be displaced in a subsequent step b), and said liquid (12) is supplied to at least said last cut forming said ring.

9. A method according to claim 8, wherein the ring (19) has a height of less than 3 times the thickness of said element (2).

10. A method according to claim 9, wherein said height is less than two times the thickness of said element (2).

11. A method according to claim 1, wherein said optical fibre (3) has a diameter less than 3 mm.

12. A method according to claim 1, wherein the entire coating (1) slides away from the optical fibre (3) without the coating fragments sticking to the outer surface (15) of the optical fibre (3).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) With reference to the appended drawings, below follows a specific description of preferred embodiments of the invention cited as examples.

(2) In the drawings:

(3) FIG. 1 is a simplified view illustrating an apparatus according to a first embodiment of the invention in a state in which a removal of a protecting synthetic coating from an elongated element in the form of an optical fibre surrounded by said coating is started,

(4) FIG. 2 is a view similar to FIG. 1 of the apparatus in a further step of said method,

(5) FIG. 3 is a view similar to FIG. 1 of the apparatus in yet another step of said method,

(6) FIG. 4 is a perspective view of the apparatus as shown in FIG. 3,

(7) FIG. 5 is a view corresponding to FIG. 1 of the apparatus in a state in which said method has been completed,

(8) FIG. 6 is a view corresponding to FIG. 1 illustrating an apparatus according to a second embodiment of the invention,

(9) FIG. 7 is a view corresponding to FIG. 3 illustrating a step of a method according to another embodiment of the invention, and

(10) FIG. 8 is a view corresponding to FIG. 2 of an apparatus according to another embodiment of the invention.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

(11) FIG. 1 illustrates very schematically an apparatus according to an embodiment of the invention for removing a protecting synthetic coating 1 from an elongated element 2 in the form of an optical fibre 3, for instance of glass or quartz, but also other materials are conceivable, surrounded by said coating for exposing the outer surface of the fibre. This apparatus has means 4 configured to hold a said element 2 to be subjected to said removing of coating or stripping of the fibre and two knives 5 with cutting edges 6. The apparatus has also means 7 configured to move said knives with the cutting edges thereof substantially transversely with respect to said element held by said holding means 4 from at least two substantially opposite directions to create a cut 8 (see FIG. 2) into said coating through a substantial part of the thickness of the coating, here substantially through the entire thickness, without reaching said fibre. This is obtained by designing the two knives as illustrated in FIG. 4 to jointly form a funnel-like cavity 9 when moved towards each other into the position according to FIG. 2, in which the edges 6 of the knives together form an opening 10 in said funnel-like cavity with a diameter slightly exceeding the diameter of the optical fibre 3, so that the optical fibre may for example have a diameter of 125 m and the opening 10 a diameter of 130-150 m. The optical fibre has in fact mostly a diameter of 50-1500 m, especially 80-400 m, but the invention is not restricted to any particular diameter size of a said optical fibre to be stripped.

(12) The apparatus further comprises means 11 indicated by a nozzle configured to supply at least one drop of a liquid 12 (see FIG. 2) with wetting properties, such as an alcohol, for instance isopropyl alcohol, to said cut 8 formed in a said element held by the holding means 4.

(13) The apparatus also comprises an arrangement indicated by a box 13 configured to create a displacement of a said element 2 held by said holding means with respect to said knives 5 in the longitudinal direction of a said element so as to displace coating material downstream, with respect to the displacement of the element, a position 14 (see FIG. 4) of said cut away from this position while exposing the fibre surface 15 thereunder. In the apparatus shown in FIGS. 1-5 the relative displacement of the element and the knives takes place by moving the element, but it is just as well possible to fix the element and move the knives or to move both.

(14) The apparatus further comprises means 16 in the form of a fan or the like configured to create a negative air pressure in a region around said knives so as to suck coating material removed from said element during said displacement and liquid possibly remaining of a said optical fibre exposed away from the optical fibre exposed.

(15) A method of removing a protecting synthetic coating from a said elongated member while using the apparatus according to the embodiment of the present invention shown in FIGS. 1-5 will now be described while referring to these Figures.

(16) It is started from the position shown in FIG. 1, and a cut 8 is created into the coating 1 of the element held by the holding means 4 by cutting with the edges 6 of the knives substantially transversely into the coating from at least two substantially opposite directions through a substantial part of the thickness of said coating without reaching said fibre 3 through said knife edges and arriving to the position shown in FIG. 2.

(17) At least one drop of a liquid 12 with wetting properties is now supplied to said cut 8 upstream said knife edges 6 with respect to the direction of a displacement of the knife edges away from the position 14 of the cut now started.

(18) It is shown in FIG. 3 how this results in a displacement of coating material 17 by the knife edges, which results in the creation of a space between said coating and the optical fibre, in which said liquid 12 is sucked for acting as a lubricant for a sliding of said coating to be removed along the fibre. The funnel-like shaped cavity formed by the two knives facilitates the conduction of the liquid into said space formed between the coating and the fibre. The liquid may be supplied only once, when the displacement is started from the position according to FIG. 2, or it may be repeatedly supplied during said displacement.

(19) When the displacement of the element with respect to the knife edges has displaced the end of the element past the knife edges said protecting synthetic coating will be completely removed from the optical fibre and substantially no liquid will remain on the optical fibre exposed thanks to the small amount of liquid used and the optional sucking action of said means 16. This state of the apparatus is illustrated in FIG. 5.

(20) FIG. 6 schematically illustrates an embodiment of the apparatus according to the invention, which also comprises means in the form of a vibrating blade 18 configured to cleave said optical fibre substantially transversely to the longitudinal extension of the fibre 3 at a distance from the position of said cut 8 for creating an end of said element having an exposed part of said optical fibre projecting therefrom, so that this optical fibre will receive a clean end cut for being directly welded to another similar optical fibre if desired. This cleaving means may for instance be of the type shown in WO 2004/001466. This reduces risks of outer influence upon the fibre exposed, since it does not have to be moved between different stations.

(21) A method according to a second embodiment of the present invention will now be described while referring also to FIG. 7. It may for some types of coating material be preferred to repeat the steps a) and b) described above at least once, and this may for instance be done by removing a coating material sleeve with a length of 5 mm, then three further such sleeves with a length of 5 mm, 5 mm and 4 mm, respectively, in the case that coating material over a length of 20 mm is to be removed from said element. The step a) is then carried out for a last time by creating a cut close to the previous cut, in this case at a distance of 1 mm thereto, for forming a ring 19 of coating material to be displaced in a subsequent step b), and said liquid is then supplied to at least said last cut forming said ring. Accordingly, the ring 19 will then be displaced along the optical fibre 3 previously substantially totally exposed while using said liquid as lubricant and removing all fragments of coating material possibly remaining on this part of the optical fibre. It is pointed out that the ring is made as long (high) as possible as long as it is able to fulfil its function according to above. This means that the height thereof is depending upon the material of the coating. The different portions of coating material removed in this way may also be all or a part of them removed at the same time by arranging a plurality of knives mutually space along a said element held so as to obtain a series connection of such knives.

(22) FIG. 8 illustrates an apparatus and a method according to a modified embodiment of the present invention, which differs from the teaching of FIGS. 1-7 by the arrangement of the knives so that the relative displacement of the elongated element and the knives takes place in a non-vertical direction, here in a substantially horizontal direction. The negative air pressure formed in said space between the coating and the optical fibre will also in such an embodiment be high enough for efficiently sucking the liquid into this space. Other angles, such as 45, with respect to the vertical direction are also conceivable.

(23) The invention is of course not in any way restricted to the embodiments thereof described above, but many possibilities to modifications thereof will be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention as defined in the appended claims.

(24) The number of the knives may for instance be different than 2, such as 3, 4, 5, or any other suitable number.

(25) The method according to the invention is also applicable to multiple optical fibres, such as removing the coating from a plurality of said elements attached to a ribbon by at least two knives cutting into these element coatings simultaneously.

(26) Although the stripping of an end of an optical fibre has been described above and shown in the Figures, the invention is also considered to cover stripping of intermediate portions of a fibre, so-called window stripping.