Systems, methods, and apparatus for providing associated functionality for a refrigeration unit
09915469 ยท 2018-03-13
Assignee
Inventors
- Kevin Huckaby (Newnan, GA, US)
- Rob McDonald (Newnan, GA, US)
- Jeremy Neill (Gay, GA, US)
- Connor McColl (Atlanta, GA, US)
- Luiz Antonio Lopes (Sharpsburg, GA, US)
- Donald Pilkey (Brooks, GA, US)
- Glenn Melton (Fayetteville, GA, US)
- Bradford Czerwonky (Atlanta, GA, US)
Cpc classification
F25D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2400/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A refrigeration unit includes: a front portion; a rear portion distal from the front portion; a cooling table section extending from the rear portion towards the front portion; an upper portion positioned between the front portion and the rear portion, positioned above the cooling table portion, and defining a circumferential opening configured to receive a storage container; a lower region distal from and below the upper portion and at least partially separated from the upper portion by the cooling table section defining a plenum defining holes allowing passage of air from the plenum of the cooling table section to the upper portion of the refrigeration unit, the lower region configured for food storage; and an evaporator section proximate to the rear portion and configured to circulate air to the cooling table section.
Claims
1. A refrigeration unit comprising: a front portion; a rear portion distal from the front portion; a cooling table section extending horizontally from the rear portion towards the front portion and past a plurality of storage containers received within the refrigeration unit; an upper portion positioned between the front portion and the rear portion, positioned above the cooling table section, and defining a circumferential opening configured to receive the plurality of storage containers; a lower region distal from and below the upper portion and positioned below the cooling table section, the lower region configured for food storage; a door positioned proximate to the front portion and configured to give a user selective access to both the upper portion and the lower region, the lower region in communication with the upper portion by a plenum defined between a front edge of the cooling table section and the door of the refrigeration unit when the door is closed; and an evaporator section proximate to the rear portion and configured to deliver air to the cooling table section; wherein the cooling table section comprises an upper cooling table component and a lower cooling table component in parallel orientation to the upper cooling table component, the upper cooling table component and the lower cooling table component defining a plenum; the upper cooling table component defining a plurality of holes allowing passage of air from the plenum of the cooling table section to the upper portion of the refrigeration unit.
2. The refrigeration unit of claim 1, wherein the upper cooling table component is removable from the lower cooling table component and from the refrigeration unit to expose an internal surface of the plenum of the cooling table section.
3. The refrigeration unit of claim 2, wherein the lower cooling table component is removable from the refrigeration unit.
4. The refrigeration unit of claim 1, wherein the cooling table section is positioned above the evaporator portion.
5. The refrigeration unit of claim 1, wherein the evaporator section is configured to circulate air exclusively to the cooling table section and the lower cooling table component is substantially impervious to air flow to the lower region of the refrigeration unit.
6. The refrigeration unit of claim 1, further comprising a hood, the hood covering the circumferential opening when a door of the hood is closed.
7. The refrigeration unit of claim 1, wherein each of the plurality of holes is spaced evenly apart in the upper table cooling component and is spaced vertically an equal distance from the circumferential opening.
8. The refrigeration unit of claim 1, further comprising the plurality of pans, the plurality of pans positioned in the circumferential opening.
9. A refrigeration unit comprising: a front portion; a rear portion distal from the front portion; a cooling table section extending from the rear portion towards the front portion; an upper portion positioned between the front portion and the rear portion, positioned above the cooling table section, and defining a circumferential opening configured to receive a storage container; a lower region distal from and below the upper portion and at least partially separated from the upper portion by the cooling table section defining a plenum defining holes allowing passage of air from the plenum of the cooling table section to the upper portion of the refrigeration unit, the plenum of the cooling table section comprising upper and lower walls extending to the forwardmost portion of the cooling table section proximate to the front portion, the lower region configured for food storage; and an evaporator section proximate to the rear portion and configured to circulate air to the cooling table section.
10. The refrigeration unit of claim 9, wherein the circumferential opening is defined in a horizontal surface of the refrigeration unit, the horizontal surface extending from the rear portion of the refrigeration unit to the front portion of the refrigeration unit.
11. The refrigeration unit of claim 9, wherein the circumferential opening is trimmed by a thermal breaker.
12. The refrigeration unit of claim 9, further comprising the plurality of pans, the plurality of pans positioned in the circumferential opening.
13. The refrigeration unit of claim 9, further comprising a door hingedly mounted to the front portion and configured to give a user selective access to the upper portion and the lower region, the lower region in communication with the upper portion by a plenum defined between a front edge of the cooling table section and the door of the refrigeration unit when the door is closed.
14. The refrigeration unit of claim 9, wherein the cooling table section extends horizontally from the rear portion towards the front portion past the storage container when the storage container is received within the forwardmost portion of the circumferential opening of the refrigeration unit.
15. The refrigeration unit of claim 9, wherein the cooling table section comprises an upper cooling table component and a lower cooling table component in parallel orientation to the upper cooling table component, the upper cooling table component and the lower cooling table component defining the plenum; the upper cooling table component defining the holes of the plenum of the cooling table section, air from the evaporator section able to circulate only into the plenum of the cooling table section.
16. A method of using a refrigeration unit, the method comprising: powering on the refrigeration unit, the refrigeration unit comprising: a front portion; a rear portion distal from the front portion; a cooling table section extending horizontally from the rear portion towards the front portion, the cooling table section comprising an upper cooling table component and a lower cooling table component in parallel orientation to the upper cooling table component, the upper cooling table component and the lower cooling table component defining a plenum comprising walls formed by the upper cooling table component and the lower cooling table component; the upper cooling table component defining holes allowing passage of air from the plenum of the cooling table section to the upper portion of the refrigeration unit; an upper portion positioned between the front portion and the rear portion, positioned above the cooling table section, and defining a circumferential opening in which a plurality of storage containers is positioned; a lower region distal from and below the upper portion and positioned below the cooling table section, the lower region configured for food storage; and an evaporator section proximate to a rear portion and configured to deliver air to the cooling table section; circulating air from the evaporator section into the plenum of the cooling table section; and forcing air from the plenum of the cooling table section to the upper portion of the refrigeration unit through the holes defined in the upper cooling table component and towards the plurality of storage containers positioned within the circumferential opening of the upper portion, the plenum directing air directly upwards towards a one of the plurality of storage containers positioned within the forwardmost portion of the circumferential opening of the refrigeration unit.
17. The method of claim 16, wherein the lower region is in communication with the upper portion by a plenum defined between a front edge of the cooling table section and a door positioned proximate to the front portion and configured to give a user access to the upper portion and the lower region.
18. The method of claim 17, further comprising circulating air from the upper portion of the refrigeration unit to the lower region of the refrigeration unit through the plenum defined between the front edge of the cooling table section and the door so as to cool food stored in the lower region of the refrigeration unit.
19. The method of claim 16, further comprising circulating air from the lower region of the refrigeration unit to the evaporation section of the refrigeration unit.
20. The method of claim 16, further comprising: removing the upper cooling table component; and cleaning the lower cooling table component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The detailed description is set forth with reference to the accompanying drawings. The use of the same reference numerals indicates similar or identical components or elements; however, different reference numerals may be used as well to indicate components or elements which may be similar or identical. Various embodiments of the disclosure may utilize elements and/or components other than those illustrated in the drawings, and some elements and/or components may not be present in various embodiments. Depending on the context, singular terminology used to describe an element or a component may encompass a plural number of such elements or components and vice versa.
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DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
(10) Certain embodiments of the disclosure will now be described more fully hereinafter with accompanying drawings and corresponding description in
(11) Overview
(12) The disclosure relates to systems, methods, and apparatus for providing associated functionality for a refrigeration unit.
(13) In one example implementation, a cross-linking structure can be mounted in an upper portion of a cooling chamber for a refrigeration unit according to certain embodiments of the disclosure. The cross-linking structure can be operable to support one or more storage containers in the upper portion of the cooling chamber of the refrigeration unit. The cross-linking linking structure can include at least one central member with a plurality of perpendicularly oriented relatively shorter members extending away from the at least one central member. For example, a series of 2 relatively shorter members can be spaced apart from each other and mounted on one lateral side of the at least one central member, and 2 other relatively shorter members can be spaced apart from each other and mounted on an opposing lateral side of the at least one central member. A series of respective winglets can be mounted to a lower portion of each of the relatively short members to provide positive stops to use certain sizes of storage containers with the cross-linking structure.
(14) In another example implementation, a cabinet trim and thermal breaker can be mounted in an upper circumferential opening or cavity for a refrigeration unit according to certain embodiments of the disclosure. The cabinet trim and thermal breaker can include a relatively broad external body and a relatively narrower internally mounted body. The relatively narrower internally mounted body can be operable to be inserted within an upper circumferential opening or cavity for a refrigeration unit. The relatively narrower internally mounted body can include a generally internally angled shape with any number of optional outward lateral protrusions. The generally internally angled shape can be operable to assist with guiding and installing the cabinet trim and thermal breaker into the opening or cavity during installation, and the optional outward lateral protrusions can be operable to maintain the position of the cabinet trim and thermal breaker when installed within the opening or cavity. In some instances, the configuration of the relatively broad external body and/or relatively narrower internally mounted body can maintain the position of the cabinet trim and thermal breaker when installed within the opening or cavity.
(15) In another example implementation, a modularized collapsible hood can be mounted on an upper surface of a refrigeration unit according to certain embodiments of the disclosure. The hood can be configured in multiple parts, some or all of which can be used for different sized models and/or types of the refrigeration unit.
(16) In another example implementation, an internal circulation plenum can be configured within a refrigeration unit according to certain embodiments of the disclosure. The internal circulation plenum can be operable to circulate air from a lower region of the refrigeration unit to an evaporator section, and then through a table section. The table section can direct the air between one or more storage containers positioned in an upper portion of the refrigeration unit. Air is recirculated from the upper portion downward from the front portion of the refrigeration unit towards the rear portion beneath the table section.
(17) In another example implementation, an internal circulation bracket can be configured within a refrigeration unit according to certain embodiments of the disclosure. The internal circulation bracket can be a generally hollow bracket operable to circulate relatively cooler air from one end to an opposing end of the bracket. One or more circulation holes or openings can be machined in one or more lateral sides of the bracket to permit cooling air to pass through the bracket surfaces. The bracket can be manipulated or otherwise moved from one location to another location within a refrigeration unit to create air circulation channels between one or more storage containers mounted or otherwise supported in an upper portion of the refrigeration unit.
(18) In another example implementation, a rib operable to prevent or minimize short circuiting can be mounted to a lower external surface of a refrigeration unit according to certain embodiments of the disclosure. The rib can extend from a front portion of the refrigeration unit to a rear portion of the refrigeration unit, and extend substantially perpendicularly away from the external surface of the refrigeration unit. The air space on one side of the rib can generally be maintained separately from the air space on the other side of the rib.
(19) In another example embodiment, an evaporator shroud and condensate drain for a refrigeration unit can be provided according to certain embodiments of the disclosure. The evaporator shroud can be operable to enclose at least a portion of an evaporator component associated with a refrigeration unit. The evaporator shroud can be shaped to generally conform with the shape of the evaporator component and to generally direct some or all of any condensate from the evaporator component towards an associated condensate drain. The condensate drain can be a pan-shaped component, separate from the evaporator shroud and evaporator component, that can receive condensate directed towards it from the evaporator shroud, and further direct some or all of the condensate towards an opening or hole in the drain.
(20) In another example embodiment, a cutting board support bracket can be mounted to an upper portion of a refrigeration unit according to certain embodiments of the disclosure. The cutting board support bracket can be operable to support the cutting board generally horizontal and parallel with respect to an upper portion, such as an upper surface, of the refrigeration unit.
(21) The exemplary implementations and embodiments shown and described herein in
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(23) In some embodiments, the winglets, such as 106, can be removably mounted to the relatively shorter elongated members, such as 104A, 104B, 104C, 104D, and can be moved to different locations along the length of each short member to accommodate different sizes of storage containers supported by the cross-linking structure 100. In other embodiments, different shaped and/or sized winglets can be used with a cross-linking structure 100. In certain embodiments, some or all of the winglets, such as 106, may be fixed with respect to the relatively shorter elongated members, such as 104A, 104B, 104C, 104D, of the crosslinking structure 100. In certain embodiments, one or more additional winglets and/or similar support structures can be used to obtain suitable alignment of the storage containers.
(24) Turning to
(25) In the manner described above, the cross-linking structure can provide novel ways of supporting storage containers, such as food pans, in a refrigeration unit or with an associated refrigerated preparation table.
(26) In
(27) The cabinet trim and thermal breaker 720 shown in the cutaway side view of
(28) Another example cabinet trim and thermal breaker 800 is shown in
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(30) As seen in another side view of
(31) In any instance, in certain embodiments, a refrigeration unit can utilize a cabinet trim with a thermal breaker to connect one or more interior and exterior lateral surfaces of the unit while providing a more adequate or suitable insulation between the surfaces. This trim can support the mounting of one or more storage containers, such as food storage pans, from the lateral surfaces of a refrigeration unit in a way to facilitate a relatively low manufacturing cost. In some instances, a cabinet trim with a thermal breaker according to certain embodiments of the disclosure can facilitate a variety of different storage container configurations and provide more alternatives to use different sized storage containers.
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(33) In the manner shown, a modularized collapsible hood can be readily assembled and installed with respect to a refrigeration unit. The modularized components can be used with different sized models and/or types of the refrigeration unit. In certain embodiments, the components of a modularized collapsible hood can be manufactured, shipped, and stored in a way to facilitate relatively smaller shipping containers. Some or all of the components can be commonized to provide relatively more options to an end user. Further, manufacturing, shipping, storing, and assembling the components of a modularized collapsible hood can be performed in a relatively safe manner to provide an end user alternatives for a refrigeration unit.
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(36) In the manner described above, an internal circulation bracket for a refrigerator unit can provide a novel way of distributing air among any storage containers and within the unit. In some instances, an internal circulation bracket can be positioned such that cooling air enters one end and the opposite end is blocked. One or more internal circulation brackets can be spaced such that any supporting structures, such as a cooling table operable to hold the storage containers or other food service devices, can provide cooling air within one or more channels to create an air duct. One or more vent holes can direct cooling air to the channels to direct air between storage containers or other food service devices to facilitate relatively efficient cooling and even temperature distribution. The channels can be configured to allow for many combinations of different sized storage containers or other food service devices to be used within the refrigeration unit. In this manner, a relatively effective and even distribution of cooling air can be provided to the storage containers or other food service devices and the interior space of the refrigeration unit
(37) In
(38) In the manner described above, a refrigeration unit can include a rib or curtain mounted on the underside of the unit, such as in an undercounter installation, to allow the unit to be installed flush on some or all sides for maximum floor usage and to minimize or otherwise prevent short cycling of air through an associated condenser. In some instances, the rib or curtain can be installed relatively easily by a user or installation personnel. A positive stop at the front or rear of the rib or curtain may be used to let the user or installation personnel know that the rib or curtain is fully seated. In this manner, relatively cool ambient air can be guided from the front of the refrigeration unit into the associated condenser, and short cycling can be minimized or otherwise prevented.
(39) As shown in the perspective views of
(40) In the manner described above, a refrigeration unit can incorporate a combined evaporator shroud and condensate drain. In one embodiment, an evaporator shroud and condensate drain can be functionally combined. A shroud can be sloped at each side and slightly forward of an evaporator coil to help evenly distribute air across the front face of the coil and to allow room for condensation to shed off the coil to the drain. An upper shroud can mate directly to a lower shroud to channel the air through the coil, block air from recirculation, and also help channel condensate water to the drain.
(41) As shown in
(42) In the perspective view of
(43) In this manner, a refrigeration unit can include a bracket to support a cutting board on top of the unit without requiring the need for a relatively larger top surface. The geometry of the bracket can be used to support a cutting board and hold it in place relative to the refrigeration unit. The geometry can minimize or otherwise prevent the cutting board from being lifted up once it is installed. In certain instances, the cutting board has to be slid frontward with respect to the bracket to be secured or to be removed. In this manner, increased user safety and ease of use can result.
(44) While the above description contains many specifics, these specifics should not be construed as limitations on the scope of the disclosure, but merely as exemplifications of the disclosed embodiments. Those skilled in the art will envision many other possible variations that are within the scope of the disclosure.