Workpiece conveyance method and workpiece conveyance device
09914590 ยท 2018-03-13
Assignee
Inventors
Cpc classification
B65G49/06
PERFORMING OPERATIONS; TRANSPORTING
F16C13/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65H2406/40
PERFORMING OPERATIONS; TRANSPORTING
B65G39/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/61
PERFORMING OPERATIONS; TRANSPORTING
B65H23/048
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G49/06
PERFORMING OPERATIONS; TRANSPORTING
B65G39/02
PERFORMING OPERATIONS; TRANSPORTING
F16C13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a workpiece conveyance method for conveying a workpiece (1) in a predetermined direction by applying a conveying force (F) to the workpiece (1) while supporting the workpiece (1) through use of free rollers (11), and the workpiece conveyance method includes: applying flows of a fluid to the free rollers (11) to apply a rotation auxiliary force (f) to the free rollers (11) in a rotation direction of the free rollers (11) during conveyance of the workpiece (1).
Claims
1. A conveyance method for conveying a glass film in a predetermined direction by applying a conveying force to the glass film while supporting the glass film through use of free rollers, the conveyance method comprising: applying flows of a fluid to the free rollers to apply a rotation auxiliary force to the free rollers in a rotation direction of the free rollers during conveyance of the glass film, wherein one longitudinal end of the glass film has a resin sheet coupled thereto, and wherein the applying of the flows of the fluid comprises starting the flows of the fluid to each of the free rollers when the resin sheet reaches a top of that free roller such that when the one longitudinal end of the glass film reaches the top of each of the free rollers, the free rollers are receiving the rotation auxiliary force.
2. The conveyance method according to claim 1, wherein the fluid comprises air to be impinged on the free rollers to apply the rotation auxiliary force to the free rollers.
3. The conveyance method according to claim 1, wherein, when predetermined processes of a Roll To Roll system are performed on the glass film, a part of the glass film drawn out of a glass roll, which is formed by rolling up the glass film, is supported by the free rollers.
4. The conveyance method according to claim 3, wherein under a state in which both sides of the glass film in a longitudinal direction are respectively rolled up into rolls, an operation of rolling up the glass film into a glass roll on one side gives a conveying force to the glass film drawn out of a glass roll on the other side.
5. The conveyance method according to claim 1, wherein the free rollers each comprise: a free roller body to be held in abutment against the glass film; and receiving portions formed so as to be rotatable integrally with the free roller body and configured to receive the flows of the fluid.
6. The conveyance method according to claim 5, wherein the receiving portions each comprise: a receiving portion base axially adjacent to the free roller body; and projection portions protruded radially outward from an outer peripheral surface of the receiving portion base.
7. The conveyance method according to claim 5, wherein the receiving portions each comprise: a receiving portion base axially adjacent to the free roller body; and recess portions retreated radially inward from an outer peripheral surface of the receiving portion base.
8. A conveyance apparatus for conveying a glass film, the conveyance apparatus comprising: a conveying force applying unit configured to apply a conveying force to the glass film; free rollers configured to support the glass film having received the conveying force; and an auxiliary force applying unit configured to apply flows of a fluid to the free rollers to apply a rotation auxiliary force to the free rollers in a rotation direction of the free rollers during conveyance of the glass film, wherein one longitudinal end of the glass film has a resin sheet coupled thereto, wherein the auxiliary force applying unit comprises a control unit that controls the flows of the fluid, the control unit starting the flows of the fluid to each of the free rollers when the resin sheet reaches a top of that free roller such that when the one longitudinal end of the glass film reaches the top of each of the free rollers, the free rollers are receiving the rotation auxiliary force, and wherein the free rollers each comprise: a free roller body to be held in abutment against the glass film; and receiving portions formed so as to be rotatable integrally with the free roller body and configured to receive the flows of the fluid.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) Now, a workpiece conveyance method and a workpiece conveyance apparatus according to a first embodiment of the present invention are described with reference to
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(14) The glass film 1 may be a glass formed into a belt shape by publicly known methods such as an overflow downdraw method, and a thickness of the glass film 1 may be adjusted, for example, to 300 m or less, more preferably to 200 m or less, and yet more preferably to 100 m or less. Further, on the glass film 1, a resin sheet 9 called leader, which is rich in toughness, is coupled to one longitudinal end (or both longitudinal ends) of one or a plurality of belt-like plate glasses, and an end portion of the resin sheet 9 is coupled to the roll core 6. With this, the glass film 1 can be rolled up together with the resin sheet 9.
(15) Next, the conveyance apparatus 8 for the glass film 1 is described. As illustrated in
(16) The free rollers 11 each integrally comprise a free roller body 14 to be held in abutment against the glass film 1 as a workpiece, and a spindle 15 having the free roller body 14 on its outer periphery. As illustrated in
(17) Further, the free rollers 11 each comprise receiving portions 16 configured to receive the flows of fluid generated by the auxiliary force applying unit 12. In this embodiment, those receiving portions 16 each comprise a receiving portion base 17 axially adjacent to the free roller body 14, and projection portions 18 protruded radially outward from an outer peripheral surface of the receiving portion base 17. In the illustrated example, parts of the spindle 15, which are protruded from the free roller body 14 toward both the longitudinal end sides, each serve as the receiving portion base 17. Further, as illustrated in
(18) The auxiliary force applying unit 12 of this embodiment comprises a plurality of nozzles 19 configured to eject air as a fluid, and a control unit (not shown) capable of controlling the ejection of the air from the plurality of nozzles 19. For example, as illustrated in
(19) Further, the control unit (not shown) is capable of collectively controlling ejection amounts of the air from the nozzles 19 (for example, ejection flow rate). For example, the control unit is capable of controlling the ejection amounts of the air can be controlled such that, immediately before the free rollers 11 start to be rotated while supporting the glass film 1 having received the conveying force F, the rotation auxiliary force f (
(20) Now, an example of the conveyance method for the glass film 1 with use of the conveyance apparatus 8 having the above-mentioned configuration is described. In this embodiment, a case is described in which one end portion of each of the resin sheets 9 serving as the leaders is coupled to each of both ends of the glass film 1 through intermediation of a coupling member 20 (refer to
(21) First, as illustrated in
(22) Then, when the glass film 1 reaches (abuts against) a top of the free roller 11 having received the rotation auxiliary force f, rotation of the free roller 11 (rotation in synchronization with the glass film 1) is naturally and stably started. Subsequently, the subsequent free rollers 11 on the downstream side also receive the rotation auxiliary force f, at the receiving portions 16 of the free rollers 11, the jets of the air from corresponding ones of the nozzles 19 similarly. With this, the free rollers 11 stably start to be rotated while supporting the glass film 1. With regard to the control of starting the ejection of the air, the ejection of the air may be started at once from all the nozzles 19 at a timing immediately before the most upstream one of the free rollers 11 and the forward end of the glass film 1 are held in abutment against each other, or the ejection of the air may be started from corresponding nozzles sequentially from the upstream side at timings immediately before the free rollers 11 and the forward end of the glass film 1 are brought into abutment against each other.
(23) Further, when the jets of the air from the nozzles 19 continue to be ejected to the receiving portions 16 (specifically, to their projection portions 18) also after the free rollers 11 start to be rotated as described above, all the corresponding ones of the free rollers 11 continue to be rotated in synchronization with the glass film 1 under a state of uniformly receiving the rotation auxiliary force f (
(24) With regard to the control of stopping the ejection of the air, the ejection of the air from all the nozzles 19 may be stopped at once at a timing when a rearward end portion of the glass film 1 passes a top of a most downstream one of the free rollers 11, or the ejection of the air from corresponding ones of the nozzles 19 may be stopped sequentially from the upstream side at timings when the rearward end portion of the glass film 1 passes tops of the free rollers 11.
(25) As described above, according to the present invention, the flows of the air as a fluid are applied to the free rollers 11. With this, the rotation auxiliary force f is applied to the free rollers 11 in their rotation direction during the conveyance of the glass film 1 as a workpiece. As a result, the rotational resistance of the free rollers 11 having received the rotation auxiliary force f is improved (alleviated). Thus, the variation in rotational resistance among the free rollers 11 can be reduced to a maximum extent. Thus, at the time of being rotated while supporting the glass film 1, all the free rollers 11 can be rotated in synchronization with each other to a maximum extent. Therefore, occurrence of slippage between the free rollers 11 having relatively high rotational resistance and the glass film 1 can be suppressed. With this, the glass film 1 can be conveyed while damage to the glass film 1 is prevented as much as possible.
(26) Further, in this embodiment, the receiving portions 16 configured to receive the flows of the air are arranged on the spindle 15 of the free roller 11 at the parts protruded outward from both the longitudinal ends of the free roller body 14. In addition, the nozzles 19 configured to eject the air are arranged vertically above the receiving portions 16. Thus, equipment of this type can be easily added without changing or expanding existing equipment. Therefore, the conveyance apparatus 8 according to the present invention can be provided at relatively low cost.
(27) Further, in this embodiment, the receiving portions 16 each comprise the receiving portion base 17 axially adjacent to the free roller body 14, and the projection portions 18 protruded radially outward from the outer peripheral surface of the receiving portion base 17. Thus, even when a size and a configuration of the free roller 11 itself are not changed, a position to receive the air can be adjusted by changing a protrusion dimension of the projection portions 18. Thus, the nozzles 19 can be arranged with a higher degree of freedom. Further, as the protrusion dimension of the projection portions 18 is set larger, a higher moment can be obtained through the application of the jets of the air. Thus, even when the ejection flow rate is not set excessively high, the rotation auxiliary force f can be easily increased.
(28) Hereinabove, description is made of the workpiece conveyance method and the workpiece conveyance apparatus according to the first embodiment of the present invention. However, as a matter of course, the conveyance method and the conveyance apparatus may employ an arbitrary mode within the scope of the present invention.
(29) For example, in the embodiment described above, the receiving portions 16 provided on the free rollers 11 each comprise the receiving portion base 17, and the projection portions 18 protruded radially outward from the outer peripheral surface of the receiving portion base 17. However, as a matter of course, other configuration may be employed as in an example illustrated in
(30) Alternatively, a shape or a size of the outer peripheral surface of the receiving portion base 17 may be changed as appropriate such that a configuration capable of receiving the air as in an example illustrated in
(31) Further, although not illustrated, the receiving portion 16 may employ a mode in which the projection portions 18 are protruded directly from an outer peripheral surface of each of the end portions of the free roller body 14, or the recess portions 21 are directly formed therein. In those cases, the end portions of the free roller body 14 each serve as the receiving portion base 17.
(32) Still further, in an overall configuration of the free roller 11, as illustrated, for example, in
(33) Alternatively, in the overall configuration of the free roller 11, as illustrated, for example, in
(34) Further, in this case, the receiving portion 16 is mounted to a lateral surface of each of the free roller bodies 14, and the free roller bodies 14 and the receiving portions 16 are supported by the spindle 15 in a freely rotatable manner. With this, the rotation auxiliary force f generated by the jet of the air can be applied to each of the free roller bodies 14. Thus, even when the free rollers 11 configured as described above are actually used, variation in rotational resistance among the free roller bodies 14 and the free rollers 11 can be suppressed to a maximum extent, and hence all the free rollers 11 can be rotated in synchronization with each other to a maximum extent. As illustrated in
(35) Still further, with regard to a mode of ejecting the air, in the embodiments described above, the orientations of the nozzles 19 are set such that the air is ejected along a peripheral speed direction of the receiving portions 16 (tangential direction with respect to outer peripheral surfaces). However, as a matter of course, the ejecting direction of the air may be changed as appropriate in accordance with a form of the receiving portions 16. Further, with regard to the ejection flow rates of the air in that case, a control other than the above-mentioned control may be employed (for example, the flow rate may be changed in three or more stages, or maintained at a predetermined rate during the ejection).
(36) Yet further, in the embodiments described above, there are described the cases where the jets of the air from the nozzles 19 are impinged immediately before the free rollers 11 start to be rotated while supporting the glass film 1 having received the conveying force F, and after the free rollers 11 start to be rotated while supporting the glass film 1 having received the conveying force F. However, the jets of the air may be impinged only in a time period immediately before the start of the rotation or after the start of the rotation.
(37) Yet further, in the embodiments described above, there is described the case where the jets of the air from the nozzles 19 are employed as the flows of the fluid. However, as a matter of course, flows of fluid in other forms may be employed. For example, although not illustrated, the flows of the air may be applied uniformly to all the receiving portions 16 by ejecting the air from slit-like air outlets extending in a conveying direction in a form of a curtain. Alternatively, as long as cleanliness can be secured, a configuration of applying flows of fluid other than air may be employed. For example, flows of liquid may be applied to the receiving portions 16 by generating flows of a liquid (wash water) along the conveying direction in baths extending in the conveying direction, and by partially immersing the receiving portions 16 formed at the end portions of the spindle 15 into the baths.
(38) Yet further, in the embodiments described above, there is described the case where the free rollers 11 each comprise the receiving portions 16. However, the present invention is not limited to this configuration. For example, as a matter of course, the present invention also encompasses a configuration of applying the flows of fluid directly to the outer peripheral surfaces of the free roller bodies 14, to thereby apply the rotation auxiliary force f to the free rollers 11.
(39) Yet further, in the embodiments described above, there is illustrated the case where the roll core 6 of the glass roll 5 on the one side is driven to rotate to apply the primary conveying force F to the glass film 1. However, as a matter of course, the conveying force F may be applied to the glass film 1 with other units. For example, in the conveyance apparatus 8 illustrated in
(40) Yet further, in the embodiments described above, there is illustrated the mode in which the glass film 1 is subjected to the washing step 2, the drying step 3, and the destaticizing step 4 (the mode in which the conveyance apparatus 8 is arranged such that the glass film 1 can be subjected to those steps). However, as a matter of course, the present invention may be applied also to production lines for carrying out other processing steps. For example, the present invention may be applied also to a production line in which the destaticizing step 4 is omitted and a surface treatment step such as end surface etching is performed instead after (downstream) the washing step. Alternatively, the present invention may be applied also to a production line in which, after the surface treatment step, an additional washing step (also referred to as rinsing step) is carried out.
(41) Yet further, in the description above, there is described a case where the present invention is applied to the conveyance method and the conveyance apparatus for the glass film as a workpiece. However, the present invention may be applied to cases of conveying workpieces other than the glass film with the conveying force F generated by their own weights, such as glass substrate pieces cut out of the belt-like plate glass. As a matter of course, it is needless to say that the present invention may be applied also to conveyance of sheet-like workpieces made of materials other than glass.
REFERENCE SIGNS LIST
(42) 1 glass film 2 washing step 3 drying step 4 antistatic step 5, 7 glass roll 6, 6 roll core 8 conveyance apparatus 9 resin sheet 10 conveying force applying unit 11 free rollers 12 auxiliary force applying unit 13 driving roller 14 free roller body 15 spindle 16 receiving portion 17 receiving portion base 18 projection portion 19 nozzle 20 coupling member 21 recess portion f rotation auxiliary force F conveying force