Contact mechanism having movable contact pieces, trigger switch and electric tool with same
09916944 ยท 2018-03-13
Assignee
Inventors
Cpc classification
H01H1/5833
ELECTRICITY
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
H01H13/08
ELECTRICITY
International classification
H01H13/08
ELECTRICITY
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pair of open/close and current-passing movable contact pieces is supported on a movable contact terminal such that the pair is rotatable along with the reciprocation of an operating element. An open/close movable contact is mounted on the open/close movable contact piece and is rotatably biased by a spring member. A current-passing movable contact is mounted on the current-passing movable contact piece. By moving the operating element, a restriction imposed on a position of the operating element is released so that the open/close movable contact piece is rotated by a spring force of the spring member whereby the open/close movable contact is brought into pressure contact with an open/close fixed contact mounted on a fixed contact terminal. The current-passing movable contact piece is rotated by the operating element so that the current-passing movable contact is brought into pressure contact with a current-passing fixed contact mounted on the fixed contact terminal.
Claims
1. A contact mechanism comprising: an operating element reciprocally moving with respect to a housing; a movable contact terminal housed in the housing; a pair of movable contact pieces housed in the housing and mounted on the movable contact terminal in a juxtaposed manner such that the pair of movable contact pieces is rotatable about a rotational axis along with reciprocation movement of the operating element and each movable contact piece of the pair of movable contact pieces has a different length from each other in a radial direction with respect to the rotational axis; an open/close movable contact mounted on an open/close movable contact piece forming a first movable contact piece of the movable contact pieces; a current-passing movable contact mounted on a current-passing movable contact piece forming a second movable contact piece of the movable contact pieces; a fixed contact terminal housed in the housing and facing the movable contact terminal; an open/close fixed contact mounted on the fixed contact terminal so that the open/close movable contact is brought into contact with or separated from the open/close fixed contact; a current-passing fixed contact mounted on the fixed contact terminal so that the current-passing movable contact is brought into contact with or separated from the current-passing fixed contact; and a spring member which is arranged to bias the open/close movable contact piece in a contact closing direction, wherein the contact mechanism is configured such that, with the reciprocation movement of the operating element, the open/close movable contact piece is rotated by bias of the spring member so as to bring the open/close movable contact into pressure contact with the open/close fixed contact, and the current-passing movable contact piece is rotated by the operating element so as to bring the current-passing movable contact into pressure contact with the current-passing fixed contact.
2. The contact mechanism according to claim 1, wherein the contact mechanism further comprises a pedestal portion restricting a position of the current-passing movable contact piece, the pedestal portion being provided within the housing such that the rotational axis of the pair of movable contact pieces is positioned between the open/close fixed contact and the current-passing fixed contact, and the pedestal portion in a moving direction of the operating element.
3. A trigger switch comprising the contact mechanism according to claim 1.
4. An electric tool comprising the trigger switch according to claim 3.
5. The contact mechanism according to claim 1, wherein a lower end portion of a coil spring forming the spring member is brought into contact with an inner surface of the housing.
6. A trigger switch comprising the contact mechanism according to claim 5.
7. An electric tool comprising the trigger switch according to claim 6.
8. The contact mechanism according to claim 1, wherein the operating element comprises: an operating portion which restricts the open/close movable contact piece to a position where the open/close movable contact is separated from the open/close fixed contact against bias of the spring member in the contact closing direction in a manner such that position restriction is releasable by one-direction movement of the reciprocation movement of the operating element; and an operating piece which restricts rotation of the current-passing movable contact piece in a manner such that rotation restriction is releasable by further one-direction movement of the reciprocation movement of the operating element, and wherein after the operating piece makes the current-passing movable contact piece rotate in a direction opposite to in a contact closing direction along with a restoring operation opposite to the one-direction movement of the operating element, the current-passing movable contact is separated from the current-passing fixed contact, and thereafter, along with a further restoring operation of the operating element, the open/close movable contact piece is rotated against the bias of the spring member by the operating portion of the operating element, and then, the open/close movable contact is separated from the open/close fixed contact.
9. The contact mechanism according to claim 8, wherein a lower end portion of a coil spring forming the spring member is brought into contact with an inner surface of a housing in which the pair of movable contact pieces is housed.
10. A trigger switch comprising the contact mechanism according to claim 9.
11. A trigger switch comprising the contact mechanism according to claim 8.
12. An electric tool comprising the trigger switch according to claim 11.
13. The contact mechanism according to claim 1, wherein the operating element comprises: an operating portion which restricts the open/close movable contact piece to a position where the open/close movable contact is separated from the open/close fixed contact against bias of the spring member in the contact closing direction in a manner such that position restriction is releasable by one-direction movement of the reciprocation movement of the operating element; and an operating piece which restricts rotation of the current-passing movable contact piece in a manner such that rotation restriction is releasable by further one-direction movement of the reciprocation movement of the operating element, and wherein after the position restriction of the open/close movable contact piece by the operating portion is released along with the one-direction movement of the operating element, the open/close movable contact piece is rotated in a contact closing direction by the bias of the spring member in the contact closing direction, and then the open/close movable contact is brought into pressure contact with the open/close fixed contact, and thereafter, after the rotation restriction of the current-passing movable contact piece by the operating piece is released along with the further one-direction movement of the operating element, the current-passing movable contact piece is rotated, and then, the current-passing movable contact is brought into pressure contact with the current-passing fixed contact.
14. The contact mechanism according to claim 13, wherein a lower end portion of a coil spring forming the spring member is brought into contact with an inner surface of a housing in which the pair of movable contact pieces is housed.
15. A trigger switch comprising the contact mechanism according to claim 14.
16. A trigger switch comprising the contact mechanism according to claim 13.
17. An electric tool comprising the trigger switch according to claim 16.
18. The contact mechanism according to claim 13, wherein the operating element comprises: an operating portion which restricts the open/close movable contact piece to a position where the open/close movable contact is separated from the open/close fixed contact against bias of the spring member in the contact closing direction in a manner such that position restriction is releasable by one-direction movement of the reciprocation movement of the operating element; and an operating piece which restricts rotation of the current-passing movable contact piece in a manner such that rotation restriction is releasable by further one-direction movement of the reciprocation movement of the operating element, and wherein after the operating piece makes the current-passing movable contact piece rotate in a direction opposite to in a contact closing direction along with a restoring operation opposite to the one-direction movement of the operating element, the current-passing movable contact is separated from the current-passing fixed contact, and thereafter, along with a further restoring operation of the operating element, the open/close movable contact piece is rotated against the bias of the spring member by the operating portion of the operating element, and then, the open/close movable contact is separated from the open/close fixed contact.
19. A trigger switch comprising the contact mechanism according to claim 18.
20. An electric tool comprising the trigger switch according to claim 19.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF EMBODIMENTS
(10) Attached drawings from
(11) That is, as shown in
(12) As shown in
(13) As shown in
(14) A joining surface of the second cover 15 is integrally joined to the first cover 11 by ultrasonic welding or by an adhesive agent except for portions of the joining surface on which the operating rod 61 of the trigger 60 and the switch lever 70 are mounted.
(15) As shown in
(16) As shown in
(17) As shown in
(18) As shown in
(19) As shown in
(20) As shown in
(21) As shown in
(22) The other end portion of the bellow-shaped cylindrical body 62 into which the operating rod 61 is inserted is made to engage with semi-circular ribs 13, 17 of the first and second covers 11, 15 so that the bellow-shaped cylindrical body 62 has the waterproof structure.
(23) As shown in
(24) The steel ball 72 biased by the coil spring 71 engages with the uneven portion 22 for generating click feeling which is formed on the base 20 and hence, click feeling can be acquired by manipulating the switch lever 70.
(25) To describe a method of assembling the trigger switch, firstly, the second relay terminal 32 to which the common relay terminal 30, the first relay terminal 31, and the relay fixing contact 32a are fixed by swaging is mounted on the base 20. Next, the relay movable contact piece 33 on which the relay movable contact 33a is disposed is rotatably supported by the support hole 30a formed in the common relay terminal 30 by way of the relay movable contact spring 34. With such an operation, the relay movable contact 33a faces the relay fixing contact 32a such that the relay movable contact 33a can be brought into contact with or separated from the relay fixing contact 32a.
(26) Then, the fixed contact terminal 35 and the movable contact terminal 36 having the open/close fixed contact 35a and the current-passing fixed contact 35b respectively are mounted on the base 20. Then, an open/close movable contact piece 37 to which the open/close movable contact 37a is fixed by swaging is inserted into the support hole 36a formed in the movable contact terminal 36. The open/close movable contact piece 37 is rotatably supported by the support hole 36a formed in the movable contact terminal 36 by way of the movable contact spring 38 having the lower end portion thereof positioned in the positioning recessed portion 24 of the base 20. Next, the current-passing movable contact piece 39 having the current-passing movable contact 39a is rotatably supported by the notched portion 36b formed in the movable contact terminal 36. With such an operation, the open/close movable contact 37a and the current-passing movable contact 39a face the open/close fixed contact 35a and the current-passing fixed contact 35b respectively such that the open/close movable contact 37a and the current-passing movable contact 39a can be brought into contact with or separated from the open/close fixed contact 35a and the current-passing fixed contact 35b.
(27) Next, sliders 44, 45 are press-fitted into and fixed to the pair of guide grooves 42a, 42b formed in the plunger 40 respectively and, at the same time, the coil spring 48 and the operating piece 49 are inserted into the insertion hole 47 formed in the plunger 40 (
(28) On the other hand, the switch lever 70 is formed such that while the seal ring 77 is mounted on the flange portion 75 of the switch lever 70, the coil spring 71 and the steel ball 72 are incorporated into one end portion of the switch lever 70 by way of a jig not shown in the drawing and, the coil spring 73 and the rotatable contact piece 74 are mounted on the lower surface of the switch lever 70 on one end side. Then, the rotary shaft portion 76 of the switch lever 70 is positioned in the positioning recessed portion 21 of the base 20 in a rotatable manner. Then, the first and second covers 11, 15 are mounted on the base 20 from both sides so that the removal of the switch lever 70 is prevented. Next, the opening edge portion of the seal ring 77 is fitted in the semi-circular ribs 13, 17 of the first and second covers 11, 15. Lastly, the first and second covers 11, 15 are joined to each other by ultrasonic welding or by an adhesive agent so that the first and second covers 11, 15 are integrally formed with each other. By performing the above-mentioned operations, an assembling operation of the trigger switch is completed.
(29) Next, a method of manipulating the trigger switch is described.
(30) When the switch lever 70 is at a neutral position as shown in
(31) When the switch lever 70 is rotated in a counterclockwise direction from a state shown in
(32) On the other hand, although the open/close movable contact piece 37 is biased by the movable contact spring 38 (
(33) For the sake of convenience of the description, the coil spring 48 is not shown in
(34) Firstly, when an operator depresses the trigger 60, the plunger 40 which engages with the operating rod 61 of the trigger 60 moves in a sliding manner. Accordingly, the sliders 44, 45 mounted on the plunger 40 slide on the printed circuit board 50. As the sliders 44, 45 slide, resistance values are decreased so that an amount of electric current which flows through the printed circuit board 50 is increased whereby an operation lamp or the like not shown in the drawing is turned on.
(35) When the trigger 60 is further depressed, the restriction imposed on the position of the relay movable contact piece 33 by the stepped portion 40b of the plunger 40 is released so that the relay movable contact piece 33 is rotated by the spring force of the relay movable contact spring 34. Accordingly, the relay movable contact 33a is brought into contact with the relay fixing contact 32a, and a rated electric current flows through the printed circuit board 50. Substantially at the same time, the restriction imposed on the position of the open/close movable contact piece 37 by the operating portion 46 of the plunger 40 is released. Accordingly, the open/close movable contact piece 37 is rotated by a spring force of the movable contact spring 38, and the open/close movable contact 37a is brought into contact with the open/close fixed contact 35a (see
(36) When the trigger 60 is further depressed, the operating rod 61 is pushed to a depth side of the base 20 so that the operating piece 19 mounted on the plunger 40 rotates the current-passing movable contact piece 39. Accordingly, the current-passing movable contact 39a is brought into contact with the current-passing fixed contact 35b (
(37) According to this embodiment, a so-called batting-type movable contact piece is adopted where the open/close movable contact piece 37 is biased by the spring force of the movable contact spring 38 thus ensuring a contact pressure. Accordingly, it is possible to acquire advantageous effects that no slippage occurs in timing of contacting of the contacts, and there is no irregularity in an open/close characteristic.
(38) Further, when an operator decreases a force of depressing the trigger 60, the plunger 40 is pushed back by a spring force of the restoring spring 43, and the sliders 44, 45 slide on the printed circuit board 50 in the reverse direction. The operating piece 49 of the plunger 40 rotates the current-passing movable contact piece 39 in the direction opposite to the above-mentioned direction and hence, the current-passing movable contact 39a is separated from the current-passing fixed contact 35b and, thereafter, one end portion of the current-passing movable contact piece 39 is brought into pressure contact with the pedestal portion 25 of the base 20. Thereafter, the open/close movable contact piece 37 is rotated by the operating portion 46 of the plunger 40 against the spring force of the movable contact spring 38, and the open/close movable contact 37a is separated from the open/close fixed contact 35a. Then, the relay movable contact piece 33 is rotated by the stepped portion of the plunger 40 against the spring force of the relay movable contact spring 34, and the relay movable contact 33a is separated from the relay fixing contact 32a and, thereafter, the sliders 44, 45 return to original positions.
(39) When the switch lever 70 is rotated in a clockwise direction from a neutral position about the flange portion 75, the steel ball 72 overrides the uneven portion 22 for generating click feeling, and both end portions of the rotatable contact piece 74 are brought into contact with the common relay terminal 30 and the first relay terminal 31. Accordingly, when the trigger 60 is depressed in the same manner as described above, the motor is rotated in the reverse direction.
INDUSTRIAL APPLICABILITY
(40) It is needless to say that the contact mechanism according to the present invention is not limited to the above-mentioned trigger switch and is also applicable to other switches.
REFERENCE SIGNS LIST
(41) 10. housing 11. first cover 15. second cover 20. base 22. uneven portion for generating click feeling 24. positioning recessed portion 25. pedestal portion 30. common relay terminal 30a. support hole 31. first relay terminal 32. second relay terminal 32a. relay fixing contact 33. relay movable contact piece 33a. relay movable contact 34. relay movable contact spring 35. fixed contact terminal 35a. open/close fixed contact 35b. current-passing fixed contact 36. movable contact terminal 36a. support hole 36b. notched portion 37. open/close movable contact piece 37a. open/close movable contact 38. movable contact spring 39. current-passing movable contact piece 39a. current-passing movable contact 40. plunger (operating element) 40a. engaging hole 40b. stepped portion 41. through hole 43. restoring spring 44. slider 45. slider 46. operation unit 48. coil spring 49. operating piece 50. printed circuit board 51. socket 60. trigger 61. operating rod 70. switch lever 75. flange portion 76. rotatable shaft portion 77. seal ring