Abstract
A compressed gas gun is provided, wherein the body houses a firing assembly and an internal, built-in projectile feed mechanism. The projectile feed mechanism is preferably formed as a rear or butt stock of the compressed gas gun. The projectile feed mechanism preferably feeds projectiles to the firing assembly via a feed ramp having an S-shaped transition portion. The compressed gas gun preferably includes a removable top feed rail assembly that can be removed to expose the interior of the compressed gas gun body for field stripping. Central control circuitry is preferably provided for controlling both the firing assembly and the projectile feed mechanism.
Claims
1.-20. (canceled)
21. A compressed gas gun comprising: a gun body including walls defining a common interior area; a firing mechanism including a bolt and a projectile feed mechanism housed entirely within the common interior area.
22. The compressed gas gun of claim 21, wherein the firing assembly is housed in a first portion of the gun body, and the projectile feed mechanism is housed in a rear portion of the gun body.
23. The compressed gas gun of claim 21, wherein the projectile feed mechanism is in a lower horizontal plane than the firing assembly when the gun is held in a firing position.
24. The compressed gas gun of claim 22, wherein the rear portion is a butt stock of a rifle-shaped compressed gas gun.
25. The compressed gas gun of claim 21, further comprising central control unit, the central control unit controlling operation of both the firing assembly and the projectile feed mechanism.
26. The compressed gas gun of claim 21, wherein the projectile feed mechanism is configured to feed projectiles to the firing assembly via a feed ramp positioned between the projectile feed mechanism and the firing assembly.
27. The compressed gas gun of claim 26, wherein the feed ramp has a portion positioned above the firing assembly, and wherein projectiles are fed from the feed ramp to the firing assembly from above the firing assembly.
28. The compressed gas gun of claim 26, wherein at least a portion of the feed ramp is detachable and removable through an opening in a top of the gun body.
29. The compressed gas gun of claim 21, wherein the feed ramp includes a first curved portion allowing for transition of projectiles from a first feeding direction to a second feeding direction.
30. The compressed gas gun of claim 29, wherein the feed ramp further includes a second curved portion allowing for transition of projectiles from the second feeding direction to a third feeding direction.
31. The compressed gas gun of claim 26, wherein the feed ramp comprises an S-shaped portion.
32. The compressed gas gun of claim 21, wherein the firing assembly is releasably attached to an interior of the body.
33. The compressed gas gun of claim 26, wherein the wall includes at least a portion of the feed ramp, and wherein the feed ramp portion of the wall is configured for removal.
34. The compressed gas gun of claim 26, wherein a top portion of the gun body can be removed to provide an opening in the top of the gun body; and wherein at least a portion of the feed ramp and the firing assembly can be completely removed through the opening without the use of tools.
35. The compressed gas gun of claim 26, wherein a top portion of the gun body comprises a top rail assembly defining an upper wall of the body, and wherein the top rail assembly is releasably attached to the body, and wherein removal of the top rail assembly exposes an interior of the body.
36. A compressed gas gun comprising: a gun body including walls defining a common interior area; a projectile feed mechanism and projectile feed ramp housed entirely within the common interior area.
37. The compressed gas gun of claim 36, further comprising a firing assembly housed within the gun body.
38. The compressed gas gun of claim 36, wherein at least a portion of the feed ramp is detachable and removable through an opening in a top of the gun body.
39. The compressed gas gun of claim 36, wherein the firing assembly is housed in a first portion of the gun body, and the projectile feed mechanism is housed in a rear portion of the gun body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The invention will be better understood and its numerous objects and advantages will become more apparent to those skilled in the art by reference to the following drawings, in conjunction with the accompanying specification, in which:
[0033] FIG. 1 shows a cross-sectional view of an exemplary compressed gas gun including a firing assembly.
[0034] FIG. 2 shows a side view of an exemplary paintball loader operatively attached to a compressed gas gun.
[0035] FIG. 3 shows a partial cross-sectional view of the internals of another exemplary compressed gas gun and firing assembly.
[0036] FIG. 4 a left side, top, front perspective view of an exemplary a compressed gas gun according to the present invention.
[0037] FIG. 5 shows a front view of an exemplary a compressed gas gun according to the present invention.
[0038] FIG. 6 shows a rear view of an exemplary a compressed gas gun according to the present invention.
[0039] FIG. 7 shows a left side view of an exemplary a compressed gas gun according to the present invention.
[0040] FIG. 8 shows a right side view of an exemplary a compressed gas gun according to the present invention.
[0041] FIG. 9 shows a top view of an exemplary a compressed gas gun according to the present invention.
[0042] FIG. 10 shows a bottom view of an exemplary a compressed gas gun according to the present invention.
[0043] FIG. 11 shows a top view of an exemplary a compressed gas gun according to the present invention with the top rail assembly removed.
[0044] FIG. 12 shows a right side view of an exemplary a compressed gas gun according to the present invention with the right portion of the body shell removed to expose the internals of the compressed gas gun.
[0045] FIG. 13 shows a right side cross sectional view of an exemplary a compressed gas gun according to the present invention.
[0046] FIG. 14 shows a left side view of an exemplary a compressed gas gun according to the present invention with the left portion of the body shell removed to expose the internals of the compressed gas gun.
[0047] FIG. 15 shows a left side cross sectional view of an exemplary a compressed gas gun according to the present invention.
[0048] FIG. 16 shows a left side view of an exemplary top rail assembly, upper wall, firing assembly, feed tube, and projectile feed mechanism of a compressed gas gun according to the present invention.
[0049] FIG. 17 shows a cross-sectional left side view of an exemplary top rail assembly, upper wall, firing assembly, feed tube, and projectile feed mechanism of a compressed gas gun according to the present invention.
[0050] FIG. 18 shows a closer view of an exemplary a cross-sectional left side view of an exemplary portion of a top rail assembly, upper wall, firing assembly, and portion of the feed tube of a compressed gas gun according to the present invention.
[0051] FIG. 19 shows a closer view of a cross-sectional left side view of an exemplary portion of a top rail assembly, feed tube and projectile feed mechanism of a compressed gas gun according to the present invention.
[0052] FIG. 20 shows a top view of an exemplary rear portion of an embodiment of a compressed gas gun according to the present invention, with reservoir extenders.
[0053] FIG. 21 shows an exploded view of an exemplary compressed gas gun according to the present invention.
[0054] FIG. 22 shows an exemplary firing assembly for a compressed gas gun according to the present invention.
[0055] FIG. 23 an exploded view of an exemplary firing assembly for a compressed gas gun according to the present invention.
[0056] FIG. 24 shows an exemplary feed tube or feed ramp of compressed gas gun according to the present invention.
[0057] FIG. 25 shows an exemplary top rail assembly of compressed gas gun according to the present invention.
[0058] FIG. 26 shows removable pins used to hold components of a compressed gas gun according to the present invention in the interior of the compressed gas gun.
[0059] FIG. 27 shows an exploded view of an exemplary projectile feed mechanism of the present invention.
[0060] FIG. 28 shows a portion of an exemplary compressed gas gun according to the present invention with the top rail assembly attached.
[0061] FIG. 29 shows a portion of an exemplary compressed gas gun according to the present invention with the top rail assembly removed exposing the interior of the compressed gas gun body for field stripping.
[0062] FIG. 30 shows a portion of an exemplary compressed gas gun according to the present invention, viewed from the right side and top, with the feed ramp partially removed from the interior of the compressed gas gun body.
[0063] FIG. 31 shows a portion of an exemplary compressed gas gun according to the present invention on its side, with the top rail assembly and breech covers removed, and with the feed ramp partially removed.
[0064] FIG. 32 shows a portion of an exemplary compressed gas gun according to the present invention on its side, with the top rail assembly and breech covers removed, and with the feed ramp completely removed, and exposing the firing assembly in the interior of the compressed gas gun.
[0065] FIG. 33 shows a portion of an exemplary compressed gas gun according to the present invention from the side and top, with the top rail assembly removed, and the firing assembly partially removed from the interior of the compressed gas gun.
[0066] FIG. 34 shows a portion of an exemplary compressed gas gun according to the present invention on its side, with the top rail assembly, breech covers, firing assembly, and pins completely removed from the body of the compressed gas gun.
[0067] FIG. 35 shows the underside of an exemplary firing assembly of an exemplary compressed gas gun according to the present invention, showing the control circuitry.
[0068] FIG. 36 shows the inside of an exemplary compressed gas gun according to the present invention, showing the interior space where the firing assembly may be removably attached.
[0069] FIG. 37 shows a schematic of control circuitry and various sensors and electronics for an exemplary compressed gas gun according to the present invention.
[0070] FIG. 38 shows a diagrammatic representation of the operation of exemplary control circuitry of an exemplary compressed gas gun according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0071] A compressed gas gun 700 is provided, the exterior of which is shown in FIGS. 4-10, having an internal, built-in projectile feed mechanism, and preferably includes a gun body 701 having a front portion 704, rear portion 705, top (or upper) portion 706, bottom (or lower) portion 707, left side portion 708 and right side portion 709. The gun body 701 includes an exterior 702 and an interior 703.
[0072] A barrel portion 710, including a barrel 711, is provided adjacent the front portion 704. Various rails 720, such as picatinny-type rails are provided for attaching items (such as flashlights, sights, tools, etc.) to the gun body 701.
[0073] The gun body 701 includes a grip portion 713. A trigger guard 714 is provided, including a trigger 715 for firing the gun. The gun body 701 includes an opening 724 where a user's hand can fit, located between the grip portion 713 and the rear or projectile feed mechanism portion 721 of the gun body. The trigger 715 may actuate an electric switch 778 to initiate a firing operation. A firing assembly portion 712 is provided above the grip portion 713.
[0074] The rear portion 705 of the gun body 701 contains the built-in projectile feed mechanism portion 721 and includes an internal projectile feed mechanism 747, described in greater detail herein. Whereas known compressed gas guns and paintball loaders are separate and distinct, and must be connected such as by a feed adapter or other mechanism for use, the gun body of the present invention comprises a unitary housing with the projectile feed mechanism built into the gun body. This eliminates the need for a separate paintball loader, hopper or magazine. The projectile feed mechanism portion 721 effectively comprises a rear or butt stock of the compressed gas gun. Included at a top of the paintball loader portion is an opening that is selectively closed/opened by a lid 722. The lid 722 may be hingedly attached to the gun body by a hinge 763. In addition, a quick feed or speed feed type of lid may be employed, including flexible fingers 723 that allow a paintball loader pod to load paintballs into the opening, without opening the lid. An exemplary quick-feed lid-type system is shown and described in U.S. Pat. No. 6,234,157, the entire contents of which are incorporated herein by reference as if fully set forth herein. The quick-feed lid-type system allows a user to dump or load a container of paintballs into the reservoir of a paintball hopper, by forcing apart the flexible fingers 723, and thus, there is no need to open the lid to load paintballs. The flexible fingers 723 act as a one-way check valve system.
[0075] As shown in FIGS. 7, 8 and 10, the compressed gas gun body 701 may further include a battery door 727 that may slide or hingedly open for access to a power source 753 such as batteries, and including a battery holder 768. The power source is connected to a switch to power the electronics of the compressed gas gun ON/OFF. A regulator 745 of regulating and/or otherwise adjusting the gas pressure from an attached compressed gas tank may be provided adjacent the grip portion 713. A coupling 769 for attaching a compressed gas tank to the compressed gas gun is provided adjacent the grip portion 713. The coupling 769 is generally threaded and configured to accept the threaded portion of a compressed gas tank, as is well known in the art. The coupling may be in the form of a bottom line 719 portion as is known in the art.
[0076] As shown in FIGS. 7 and 8, the compressed gas gun body may further include one or more breech covers 805, 806 covering side breech openings 929 allowing access to the interior 930 of the firing assembly portion 712 of the gun body, such as for service. The breech covers 805, 806 are preferably located on opposite sides of the compressed gas gun body 701, adjacent a breech area 770. A mode selector switch 725 may be provided for selecting between various firing modes (single short, burst, automatic, semi-automatic) in communication with control circuitry of the compressed gas gun. The selector switch that 725 is user-actuable and may include one or more firing modesSemi, Burst, Ramping, Full Auto and Select Fire. The firing mode selection electronics may also be in communication with and controlled by the control circuitry.
[0077] An exemplary firing assembly 728 (or firing mechanism) that may be used is a pressure balanced poppet valve system similar to those in the MINI AXE, or TM compressed gas guns, and examples of which are shown in greater detail in FIGS. 16, 17, 18, 21, 21, 22, and 23. It is appreciated, however, that any firing assembly for firing projectiles such as paintballs under the force of compressed gas may be used in a built-in, interior paintball loader arrangement of the present invention. In order for the firing assembly to be fully removable when field-stripping the compressed gas gun, as discussed in greater detail herein, the firing assembly should be a removable unit containing all, some or most of the components needed to chamber and fire a projectile, such as, for example, the bolt, valving system, and electronics.
[0078] The exemplary compressed gas gun firing assembly 728 illustrated, and shown in greater detail in FIGS. 13, 15, 16, 17, 18, 21, 22 and 23, includes a housing portion 729 generally defining a breech area 770, with a generally cylindrical interior portion. A bolt 730 having a channel (or bolt passage) for communicating gas therethrough is provided in the forward portion of the housing movable from a first or rearward or ready-to-fire or loading position to a second or forward or firing position. The bolt 730 is biased by a bolt spring 731 to a rearward position. The bolt coaxially surrounds a bolt guide 736, which is stationary in the housing. A channel runs through the bolt guide 736, providing fluid communication from a rear portion of the housing to the bolt and a forward portion of the housing.
[0079] A velocity adjuster 744 may be provided to the rear of the valve housing 771, which can be adjustment to control the volume of the valve housing 771, and this controls the velocity of projectile firing based on compressed gas volume.
[0080] A transfer tube or compressed gas tube 739 is provided, positioned within the body, providing a compressed gas channel 740 for communicating compressed gas from a compressed gas tank, as regulated by the regulator 745, to the valve housing 771 of the firing assembly 728.
[0081] Compressed gas from the compressed gas tube 739 flows into a poppet or valve housing 771 of the housing. The valve housing 771 may comprise a compressed gas area or chamber 738 for receiving compressed gas from a source of compressed gas such as a gas tank. A poppet 732 is positioned in the valve housing 771 of the housing and moveable from a rearward to a forward position. The poppet 732, in the forward position, is positioned adjacent a rear opening in the bolt guide, closing a flow path or channel F. The poppet 732 includes a gas channel 772 through the body of the poppet 732, permitting compressed gas in the valve housing 771 to flow through the poppet valve body to the rear of the poppet valve. Due to differences in forward and rearward facing surface areas of the poppet 732, compressed gas in the valve housing acts to move the poppet to the forward (or closed) position when the gun is not being fired. Thus, a pressure controlled poppet valve is provided. A poppet spring 733 may also be provided to the rear of the poppet 732, biasing the poppet to the forward or closed position.
[0082] The control unit 716 (or control circuitry or control electronics) of the compressed gas gun may include a circuit board 717 including control circuitry for controlling operations of the compressed gas gun, and including a controller such as a microprocessor 718. Upon pulling, depressing, or otherwise actuating the trigger, the control unit 716 sends a signal to a solenoid valve 741, positioned adjacent the compressed gas tube 739 and in the example gun shown, below the housing 771. The solenoid valve 741 includes a plunger or stopper 742 that regulates a flow of compressed gas through a channel 743 providing communication between a rearward portion of the valve housing 771 behind the poppet, and a rearward facing portion of the bolt. The stopper 742 is configured to move from a closed position, where the channel 743 is blocked, to an open position allowing for fluid communication.
[0083] In the open position, compressed gas from the valve housing 771 is communicated to the bolt 730 through a gas channel. This has several effects. The compressed gas acting on the bolt 730 will move the bolt forward (toward a firing position) against the force of the bolt spring 731 toward a firing position, which will act to chamber a paintball that has entered the breech area through the breech opening 761. The imbalance of gas pressure on the poppet 732, since gas is being vented from the space to the rear of the poppet, will cause the poppet to move to the rearward or open position. This will open a flow path or channel F allowing the compressed gas to flow through the bolt guide and bolt to fire a paintball (projectile) from the gun. When the bolt is in the firing position, the poppet is configured to move to the rearward position, at least for the time needed to provide a firing charge of compressed gas, and compressed gas flows from the valve area 771 through the flow path F opened by the poppet 732, and through the opening in the bolt to fire a projectile through and out the barrel. This system will reset when the solenoid valve plunger again closes the gas channel, and the pressure differential will force the poppet to the forward or closed position, as shown in FIGS. 17 and 18, for example.
[0084] As shown in greater detail in FIGS. 12, 13, 14, 15, 16, 17, 19, 21, and 27, with an exploded view shown in FIG. 27, the compressed gas gun according to the present invention further includes a built-in projectile feed mechanism 747 comprising a feeder portion 804, housed in the projectile feed mechanism portion 721 of the gun body 701, which may be the rear or butt stock 933 of the gun body 701. The entire projectile feeding mechanism 747, and a feed ramp 227 (also referred to as feed tube 764), is housed essentially completely internally within the body 701 of the compressed gas gun. Not only does this provide a single unit of a compressed gas gun and paintball loader in one integral body, but the positioning of the projectile feeding mechanism as in the present invention in the rear portion 705 of the compressed gas gun body 701 allows the paintball loader to act as a butt stock 933 of a generally rifle-shaped compressed gas gun. Since the projectile feeding mechanism is effectively in-line with the rest of the compressed gas gun and/or compressed gas gun body 701, rather than sitting atop of or below the compressed gas gun body, it reduces the target for paintballs to hit during paintball sport game play. The projectile feeding mechanism portion is preferably positioned horizontally lower (along a lower horizontal plane) than the firing assembly, as in butt stocks of rifles. Moreover, the projectile feeding mechanism cannot fall off the gun body, as it is internal and fully contained.
[0085] A portion of the interior space or projectile reservoir 762 is provided in the body 701 at the upper part of the projectile feed mechanism portion for receiving and storing projectile (paintballs), as in a conventional paintball loader. The reservoir 762 is sized to hold upwards of 50 or more paintballs, and preferably holds over 200 paintballs. In addition, as shown in FIG. 20, body extender portions 800 may be provided, which increase the capacity of the reservoir such as up to 250, 300, or more paintballs. This can be provided as bubble extender portions 800 that increase the capacity of the reservoir, and could either be on the right or left side of the compressed gas gun body, taking into account whether the user is right or left handed. The extenders portions 800 have openings in communication with the reservoir 762 provided in the body 701, or replace removable sidewalls adjacent the reservoir 762.
[0086] As shown in FIGS. 12-15, the projectile feed mechanism 747 is provided at a lower portion of the interior space 703 of the gun body 701. As shown in FIGS. 17, 19 and 27, the projectile feed mechanism 747 preferably includes a feeder 748 rotatable about a central axis A within a catch cup 756, with a drive shaft 751 powered by a motor 752 having a power source such as a battery. The catch cup 756 includes annular walls for containing paintballs driven by the feeder 748.
[0087] The feeder 748 preferably includes at least one or a plurality of arms, fins, or extensions 820 forming at least one space or pockets, gaps or spaces 749 for receiving projectiles placed in the interior space, which may fall by gravity into the spaces 749. The feeder 748 has a generally outwardly and downwardly sloping feed surface along its circumference for guiding and/or receiving paintballs into the spaces 749. The feeder 748 may have an overall conical or frusto-conical shape. The feeder and feeding mechanism may be designed as in U.S. Pat. No. 6,109,252, the entire contents of which are incorporated by reference as if fully set forth herein.
[0088] In a preferred embodiment, as shown in FIGS. 19 and 27, a belt drive system may be utilized for rotating the feeder, as described in U.S. Pat. No. 7,343,909, the entire contents of which are incorporated by reference as if fully set forth herein. The drive shaft 774 may project downward to engage a drive member 776 that is part of the drive mechanism such as a gear or series of gears driven by a motor 752. The drive member 776 may be a gear having a plurality of spaced apart gear teeth. The gear teeth are adapted to engage with mating teeth on a second gear 775 having a drive belt 777 connected to the drive shaft and/or motor 752. While the drive member in the illustrated embodiment is a gear, other types of conventional drive members can be used to produce controlled rotation, such as a pulley mechanism or stepper motor.
[0089] It will be appreciated that the above embodiment of the drive mechanism is an illustrative embodiment only, and that other drive suitable drive mechanisms may be used. For example, the drive shaft can be coupled directly to the motor.
[0090] Rotation of the feeder 748 drives projectiles 142 toward the exit opening 755, which may generally be an opening in a wall of the catch cup 756. In the preferred embodiment, the exit opening 755 is at a forward end of the feed mechanism. A catch arm or tube extension 746 and/or deflector 754 may be provided for guiding paintballs from the feeder and into the exit opening, and preventing projectile jams or mis-feeds, as described in U.S. Pat. Nos. 6,213,110, 6,502,567, and 6,792,933, the entire contents of all of which are hereby incorporated by reference as if fully set for the herein.
[0091] An electrical or electronic system for operating and/or controlling the projectile feed mechanism and motor 752 is provided. FIG. 27 also shows, schematically, the electronics and/or control circuitry that may be provided to control operation of the projectile feed mechanism. A feed sensor 784 or breech sensor 814 may be in communication with paintball feed mechanism control circuitry 773 (such as electronics or electrical circuitry). Such paintball feed mechanism control circuitry 773 may also be in communication with control unit 716 (alternately described as part of central control unit 1000), described in greater detail herein. The communication may be wired or wireless. In this embodiment, separate paintball control circuitry 773 may be provided in communication with the feed mechanism. The projectile loader control circuitry 773 may include a microprocessor in communication with one or more sensors. Also, sensors 784 and/or 782 may be directly in communication with control unit 716 (alternately described as part of control unit 1000), so that a single control unit controls both the feed assembly 728 and the projectile feed mechanism 747.
[0092] Thus, in a preferred embodiment, the central compressed gas gun control unit 716 may also control operation of the projectile feed mechanism 747 as well. In addition, a single circuit board 717 or control circuitry can also be used to control both the firing assembly 728 and the projectile feed mechanism 747, and can be powered by a single power source (e.g., battery or batteries), thus eliminating the need for additional circuitry, controllers or batteries.
[0093] The control circuitry 773 and/or the compressed gas gun control unit 716, or central control unit 1000, may have some or all of the following features. A contact, sound, pressure or shock sensor, or detector 780 may be provided configured to detect a signal based on a compressed gas gun firing event, or sound, or other pressure waves in a medium, and operate the motor in response thereto, such as in U.S. Pat. Nos. 5,947,100 and 5,791,325, the entire contents of all of which are hereby incorporated by reference as if fully set forth the herein. In this arrangement, the detector 780 will detect or sense a firing event (e.g., sound, pressure waves in a medium, shock waves, a trigger pull, bolt movement, hammer movement, an electronic signal indicative of a compressed gas gun being fired, projectile movement), and send a signal indicative of such a firing event to control units, control circuitry and/or electronics of the compressed gas gun and/or the projectile feed mechanism. The control units, control circuitry and/or electronics will process and determine the proper action and/or adjustment in response to such a signal, such as operating and/or otherwise controlling the motor (starting, stopping, speeding up, reversing, or slowing down) of the projectile feed mechanism, updating information regarding the firing parameters (e.g., rate of fire, valve dwell time, velocity, gas expended, shot count, ramping) of the compressed gas gun, regulating the firing parameters of the compressed gas gun, or similar adjustments or actions, or any combination thereof.
[0094] As shown in FIG. 27, one or more break-beam, optical, or infra-red sensors 782 may be provided to detect paintballs or the movement of paintballs at a selected position in the feed mechanism, such as in the feed tube, and control the motor of the feed mechanism in response to such detection, as in U.S. Pat. Nos. 5,816,232; 6,213,110; 6,502,567; or 6,792,933, the entire contents of all of which are hereby incorporated by reference as if fully set forth herein. In this arrangement, the sensor 782 will detect or sense a projectile or projectile movement, and send a signal indicative of such projectile or projectile movement to control units, control circuitry and/or electronics of the compressed gas gun and/or the projectile feed mechanism. The control units, control circuitry and/or electronics will process and determine the proper action and/or adjustment in response to such a signal, such as operating and/or otherwise controlling the motor (starting, stopping, speeding up, reversing, or slowing down) of the projectile feed mechanism, updating information regarding the firing parameters (e.g., rate of fire, valve dwell time, velocity, gas expended, shot count, ramping) of the compressed gas gun, regulating the firing parameters of the compressed gas gun, or similar adjustments or actions, or any combination thereof.
[0095] As shown in FIG. 23, one or more breech sensors 814 may be provided for sensing projectiles within the breech area 770. In this arrangement, the sensor 783 will detect or sense a projectile or projectile movement, and send a signal indicative of such projectile or projectile movement to control units, control circuitry and/or electronics of the compressed gas gun and/or the projectile feed mechanism. The control units, control circuitry and/or electronics will process and determine the proper action and/or adjustment in response to such a signal, such as operating and/or otherwise controlling the motor (starting, stopping, speeding up, reversing, or slowing down) of the projectile feed mechanism, updating information regarding the firing parameters (e.g., rate of fire, valve dwell time, velocity, gas expended, shot count, ramping) of the compressed gas gun, regulating the firing parameters of the compressed gas gun, or similar adjustments or actions, or any combination thereof.
[0096] As shown in FIG. 27, a feeder sensor 784 may be provided for detecting movement of the feeder such that the motor may be operated or controlled in response thereto, as in U.S. Pat. No. 6,889,680, the entire contents of which are hereby incorporated by reference as if fully set forth herein. In this arrangement, the sensor 784 will detect or sense the movement, speed, and/or lack of movement or speed of the feeder, and send a signal indicative of such to control units, control circuitry and/or electronics of the compressed gas gun and/or the projectile feed mechanism. The control units, control circuitry and/or electronics will process and determine the proper action and/or adjustment in response to such a signal, such as operating and/or otherwise controlling the motor (starting, stopping, speeding up, reversing, or slowing down) of the projectile feed mechanism, updating information regarding the firing parameters (e.g., rate of fire, valve dwell time, velocity, gas expended, shot count, ramping) of the compressed gas gun, regulating the firing parameters of the compressed gas gun, or similar adjustments or actions, or any combination thereof.
[0097] A sensor or sensors in communication with one or more transmitters 786 and receivers 788, which may be wired or wireless, may be provided for detecting a firing event and operating the motor in response thereto, as in U.S. Pat. No. 8,448,631, the entire contents of which are hereby incorporated by reference as if fully set forth herein. In this arrangement, the sensor will detect a firing event and a signal will be transmitted via a transmitter to a receiver in communication with the control circuitry indicative of such signal and firing event. The control units, control circuitry and/or electronics will process and determine the proper action and/or adjustment in response to such a signal, such as operating and/or otherwise controlling the motor (starting, stopping, speeding up, reversing, or slowing down) of the projectile feed mechanism, updating information regarding the firing parameters (e.g., rate of fire, valve dwell time, velocity, gas expended, shot count, ramping) of the compressed gas gun, regulating the firing parameters of the compressed gas gun, or similar adjustments or actions, or any combination thereof.
[0098] The sensors or detectors described herein may be electrically wired, or operate in a wireless fashion with transmitters and receivers. Any combination of sensors or detectors may be used to control, regulate and/or adjust the operation of the compressed gas gun of the prevent invention. Other means for operating the motor of the feed mechanism may also be provided without departing from the teachings of the present invention.
[0099] In order to deliver paintballs from the projectile feed mechanism 747 to the breech area 770 of the compressed gas gun 700, a feed tube 764 (also referred to herein as a feed ramp 227) having several identifiable portions is provided, although it is noted that the feed tube 764 may be one piece or several pieces. As shown in FIGS. 12-17, 19, 21 and 27, a first portion 757 of the feed tube is in communication with the exit opening 755 of the catch cup. The first portion 757 is curved, and preferably curves forwardly and upwardly as shown in FIGS. 17 and 19. The first portion 757 is in communication with a second portion 758. The second portion 758 is also curved, curving upwardly and away from the first portion to form a generally S-shaped transition portion 765 (which also can be described as having a wave shape) of the feed tube 764. The S-shaped transition portion 765 is preferable, as the paintballs in a paintball stack forced by the feeder 748 through the feed tube 764 preferably undergo a smooth transition from the paintball feeder and initially upward and toward the breech, through the feed tube 764. This 5-shaped transition portion 765 of the feed tube assists in preventing paintballs from rupturing or jamming in the feed tube.
[0100] A third portion 759, which is generally horizontal, of the feed tube extends from the second portion 758 forward along the compressed gas gun body interior 703, as shown in FIGS. 12-18. As shown, the third portion 759 of the feed tube 764 extends along an upper wall 766 of the interior 703 of the compressed gas gun body. The third portion 759 may be generally horizontal or flat along the majority of its length, or may have a curve in it.
[0101] As shown in FIGS. 16-18, in a preferred embodiment, the feed tube 764 comprises, in part, an upper wall 766 formed by an inner surface 767 of the top portion 706 of the compressed gas gun body 701, which may be formed as a removable top rail assembly 249. The inner surface 767 of the upper wall 766 completes the tubular shape of the feed tube 764 along its upper portion. In a preferred embodiment, the upper wall 766 is removable as a top rail assembly 249, exposing an open portion 760 of the gun body interior 703 including a portion of the feed tube 764 for cleaning, maintenance or otherwise gaining access to the interior of the compressed gas gun. Portions of the feeder portion 804 may also be accessible when the upper wall 766 is removed.
[0102] In a preferred embodiment, the upper wall 766 is formed as part of a top rail assembly 249, having at an upper surface various rails such as picatinny rails, and at a lower surface the upper wall 766 of the feed tube 764 including the inner surface 767. This is shown, for example, in FIGS. 17-19, 24 and 25. This top rail assembly 249 forms a top wall at the upper portion 706 of the compressed gas gun body 701, and can be removed as described herein to provide easy access to the interior 703 of the gun body 701.
[0103] The top rail assembly 249 of the compressed gas gun body 701, including the upper wall 766, may be attached and removable by a tongue-in-groove arrangement, by a button release assembly 252, by a pin or pins 781 inserted through holes 125 in the top rail assembly 249 and/or body 701 and/or upper wall 766, it may rotate about a hinge attached at one end to the compressed gas gun body, or may be attached in another manner such as snapping in place, or a combination of any of the foregoing. The top rail assembly 249 of the compressed gas gun body 701, including the upper wall 766, may be attached by magnets to the compressed gas gun body, or by a friction fit.
[0104] U.S. patent application Ser. No. 13/835,231, the entire contents of which are hereby incorporated by reference as if fully set forth herein, disclosed a possible arrangement for providing access to the internals of a compressed gas gun, and a similar design may be used in connection with the upper wall 766 of the present design. In such an arrangement, the top rail assembly 249 may be pivotally and/or hingedly attached to the upper portion 706 of the compressed gas gun body 701, and operated as a flip-up-lid to expose the interior 703 of the compressed gas gun body 701 for maintenance and adjustments, as described.
[0105] As shown in FIGS. 17 and 18, the front end 934 of the third portion 759 of the feed tube 764 curves downwardly at its forward end toward the breech opening 761 of the breech area 770, where a paintball is delivered to the firing assembly 728 for firing by the firing assembly 728 under the force of compressed gas, through the barrel 711. Thus, the feed tube 764 delivers projectiles to the breech area 770 from above the breech area 770. As shown, the arrangement of the present invention permits a complete built-in, internal projectile feed mechanism and loader, housed within the body of a compressed gas gun, yet still allows for projectile loading from above the breech area. This above-breech loading is preferable, as the paintballs do not have to work against the force of gravity when loading into the breech.
[0106] As shown in FIGS. 12-15, the projectile feed mechanism 747 is preferably positioned lower (horizontally when the gun is held in a firing position) than the firing assembly 728. This arrangement corresponds to the overall shape of the compressed gas gun, whereby the butt stock is generally ergonomically positioned lower than the breech. In addition, unlike known paintball loaders mounted on top of or beneath a compressed gas gun, the internal paintball loader of the present invention cannot fall off or otherwise be disconnected during use, and cannot get in the way of or otherwise obstruct a paintball sport player. The compressed gas gun may have the projectile feed mechanism 747 positioned in the stock in a bullpup type of design, as is known in the art of firearms. The design of the gun of the present invention allows a player in the sport of paintball, for example, to reduce their silhouette and never take a hit on an exposed projectile loader.
[0107] In operation, when an operator of the compressed gas gun wishes to shoot paintballs, the trigger is squeezed, and the firing assembly operates to chamber and fire a paintball. Paintballs stored in the interior area pass through the feed tube, forced by the feeder, for use by the compressed gas gun when demanded by the operator.
[0108] In the preferred embodiment of the present invention, the projectile feed mechanism 747 may include a microprocessor 718 to enhance the performance of the projectile feed mechanism 747 as well as providing useful information to an operator. The microprocessor 718 may control the motor 752 to rotate it in a first direction for feeding, and in a second or reverse direction to clear a jam.
[0109] As shown in FIGS. 4-15, a compressed gas gun according to the present invention preferably includes a body 701 or shell having a left side portion 708, and a right side portion 709. The two sides 708, 709 are connected (such as by screws or bolts, etc.) to form the complete body 701 that will house the various components, and in particular, will house both the firing assembly 728 and the feeder portion 804.
[0110] Referring to FIGS. 4-21, a compressed gas gun 700 according to the present invention preferably comprises one or more of the following components: a removable top rail assembly 249 that forms the upper wall of the body; a feed ramp 227 or feed tube 764 that acts as a ramp or raceway for conveying projectiles 142 from the feeder portion 804 or the projectile feed mechanism 747 to the firing assembly 728; a left side breech cover 805; a right side breech cover 806; a battery holder 768 including batteries 807; a lid 722 for covering the opening 818 in the body 701 adjacent the projectile feed mechanism portion 721; a compressed gas regulator 809 for controlling the operation pressure of compressed gas supplied to the compressed gas gun from a compressed gas supply (e.g., air or gas tank); a barrel 711; a compressed gas adaptor 810 for attachment to a source of compressed gas such as an air or gas tank; removable pins 781 (removable without the need for tools) for attaching the top rail assembly 249 or upper wall 766 to the body 701; and a grip 713 for grasping or holding the compressed gas gun.
[0111] Referring to FIGS. 17, 18, 21-23, an illustrative firing assembly 728 of the compressed gas gun according to the present invention is shown. The firing assembly 728 preferably comprises one or more of the following components: a bolt assembly 730 for chambering and firing a projectile (e.g., a paintball); a solenoid valve assembly 741 that may be initiated by a trigger 715 pull, for regulating the flow of compressed gas to the bolt 730 in order to perform a firing operation; detents 811 for assisting in holding and/or positioning a projectile in place in the breech for firing; a manifold 812 including gas passages for the flow of compressed gas; control unit 716 including a circuit board 717 and preferably including a microprocessor 718, for controlling both the firing operation of the firing assembly 728, and the loading operation of the projectile loader of the compressed gas gun; sensor harnesses 813 including breech sensors 814, for detecting whether a projectile is properly loaded into the breech; an air or gas transfer tube 739 for communicating compressed gas from a source of compressed to the valving system 771 of the firing assembly 728; and a return or bolt spring 731 for returning the bolt to a rearward or ready position.
[0112] FIGS. 17 and 27 show the components of a projectile feed mechanism (or paintball loader) according to the invention. A projectile feed mechanism according to the present invention preferably comprises one or more of the following components: a catch cup 756, for holding a feeder 748 and receiving or catching projectiles for feeding; a catch arm or tube extension 746 for catching and/or guiding projectiles into the exit opening 755; an anti-jam 302 such as a deflector 754, for assisting in preventing projectile jams at the exit opening 755 of the catch cup 756; a drive shaft 751 in communication with drive gears 775, 776 and a motor 752 and a feeder 748, configured for rotation by the motor 752; a feeder 748 (or carrier) for feeding projectiles that is attached to the drive shaft and rotated with the drive shaft by the drive gears and motor; a motor 752, in communication with drive mechanism 775, 776; feed sensor 784 for detecting a position and/or operation of the feeder 748 and providing detection signals to the control circuitry; a projectile sensor 782 for detecting projectiles or the movement or projectiles; a reverse ramp 821, so that when the feeder 748 moves in reverse, projectiles will move up the ramp to prevent jamming; and an exit opening 755 leading to an upwardly turned first portion 757 of an exit ramp or exit tube.
[0113] FIGS. 17-19, 2, 24 and 32, show a feed ramp 227 (also described herein with reference to feed tube 764), including a feed ramp back 229, a feed ramp extension 231, and a feed ramp top 233. The feed ramp 227 is in communication with and releasably joins the upwardly turned exit ramp 309 (also described as first portion 757) adjacent the exit opening 755 of the projectile feed mechanism 747. In addition, feed ramp back 229 is releasably attached, such as by flanges and grooves shown in FIG. 24 and such as by a snap fit, to feed ramp extension 231. Projectiles are forced from the projectile feed mechanism 747, along the feed ramp 227, and into the breech area 770 of the firing assembly 728, for firing. As shown in FIG. 24, feed ramp top 233 may be attached to feed ramp back 229 by a spring pin, such that feed ramp top can operate as a flip top that is spring-biased.
[0114] FIGS. 21, 25, 31, 32 and 34 show the top rail assembly 249 of the body of the compressed gas gun. The top rail assembly 249 is releasably attached to the body 701 by spring-biased detent or button release assembly 252 which extends through holes 253 in the body 701 of the upper portion of the compressed has gun 700. Pressing the button releases of the button release assembly 252 toward each other against the bias of the spring allows movement of the top rail assembly 249 relative to the upper portion of the body. This provides a quick release function for removing the top rail assembly 249.
[0115] A tool-less field strip of the compressed gas gun according to the invention will now be described, with reference to FIGS. 28-36. The top rail assembly 249 that is preferably completely removable, although a partially removable version is also contemplated. The top rail assembly 249 may slide into place along the top of the top portion 706 of the body 701 of the gun 700, such as by a tongue and groove or flange and groove arrangement. When the top rail assembly 249 is positioned for closing the top portion 706 of the gun body 701, the buttons 252 will be biased by the spring into the holes 253 in the upper portion of the body provided for receiving the buttons. The top rail assembly 249 may be slidable from a first locked (e.g., the buttons are snapped or locked into the holes in the body) position, to a second unlocked position for removal. FIGS. 12-15 and 28 show the top rail assembly 249 in the locked position, with the buttons 252 extending through the holes 253 in the body 701.
[0116] By depressing the buttons 252, which are accessible when the top rail assembly 249 is in a locked position, the top rail assembly 249 is free to slide to an unlocked position. The top rail assembly 249 can then be completely removed, as shown in FIG. 29, to expose the internals or interior 703 of the gun body 701. The inner surface 767 of the top rail assembly 249, that is, the portion facing the inside of the body of the compressed gas gun, may comprise the top of a feed ramp 227 (or as also described, feed tube 764) for transferring projectiles from the projectile feed mechanism of the compressed gas gun to the elements of the firing assembly 728 (e.g., the breech or bolt). The inner surface 767 is preferably at least partially curved or semi-circular in cross-section forming the upper half of a tube, with the feed ramp extension 231 forming the other part of the tube.
[0117] Once the top rail assembly 249 is removed, as shown in FIGS. 30-32, the portion of the feed ramp that runs across the top of the gun body can be removed. One or more pins 781 may preferably be used to hold the feed ramp 227 in place. The pins 781 preferably extend through openings 125 in the body and openings in the feed ramp 125, as shown in FIGS. 30-32. The pins 781, shown in detail in FIG. 26, are formed so as to be removable by a person without the need for tools, and have spring biased attachment means for locking in place. The pins 781 may be friction fit with a flange or spring clip to lock in place. The feed ramp 227 may be held in place such as by a snap fit, or a tongue-in-groove fit. The feed ramp extension 231 and feed ramp back 229 may snap together with a flange and grooves as shown in FIGS. 17, 19, 21, 2 and 32, to releasable engage the upwardly turning exit ramp (or exit tube) 309 (also described as the first portion 757 of the feed tube 764) of the projectile feed mechanism 747.
[0118] As shown in FIGS. 30-32, once the pins 781 are removed, the feed ramp 227 can be disengaged and lifted out of the body 701 without the use of tools. FIGS. 31-32 show the feed ramp 227 completely removed from the body 701. In addition, FIGS. 30-32 show the left side breech cover 805 and right side breech cover 806, which are removably attachable to sides of the body adjacent the breech, and which hold the detents 811 in place. Removal of the left side breech cover 805 and right side breech cover 806 provides additional access to the inner portions and interior 703 of the body, adjacent the breech area 770.
[0119] Removal of the feed ramp 227 through the opening in the top of the gun exposes the firing assembly 728 of the compressed gas gun, as shown in FIG. 32. As shown in FIGS. 35-36, the firing assembly 728 may be held in place by hand or finger-removable attachment portions 504 that may include attachment slots 501, and attachment portions 504 in the interior 703 of the gun body that may include attachment pins 502, or snap fit into place. Once disengaged from any fittings, the firing assembly 728 can be lifted out of the body 701 as a single unit, as shown in FIGS. 33-34. Removal of the firing assembly 728 of allows for service, maintenance, adjustment, cleaning, etc. FIGS. 33 and 34 show the firing assembly 728 in the process of being removed from the body, and completely removed. The attachment portions 503, 504, which may attach by a friction fit and lock into place, and may be electrical junctions, that may further provide electrical connections for the control circuitry of the firing assembly and the power source (e.g., battery or batteries) of the gun.
[0120] The foregoing disassembly described can be accomplished according to the present invention, all without the use of tools. Re-assembly simply requires a reversal of the described disassembly.
[0121] A unique feature of a compressed gas gun according to the invention is the use of one control circuit for controlling operation of the both the firing assembly (solenoid, or compressed gas gun electronics), as well as the operation of the paintball loader (motor, or projectile feed mechanism electronics). The control circuitry of the compressed gas gun may be configured to control, operate, adjust, regulate and/or coordinate the compressed gas gun electronics and the loader electronics such that a more efficient, comprehensive compressed gas gun, which according to the invention includes an integral projectile feed mechanism, is provided. The control circuitry preferably includes a microprocessor and software for operation of the gun and monitoring, regulating, sensing, controlling, or otherwise accessing gun operations or parameters.
[0122] FIG. 37 shows a schematic representation of the central control unit 1000 (or central control circuitry or central control electronics, and which may include or comprise control unit 716), which may comprise a circuit board, electronics necessary for controlling operation of the compressed gas gun and projectile firing mechanism, and which may include a microprocessor and software for controlling and/or otherwise operating the compressed gas gun and projectile firing mechanism. As shown in FIG. 37, the central control unit 1000 is preferably in communication with a breech sensor or plurality of breech sensors 1002 (which may be sensors 814); a projectile feed mechanism sensor or plurality of projectile feed mechanism sensors 1003 (which may be sensors 782 and/or 784); a trigger switch 1004 actuated by pulling a trigger; the projectile feed mechanism motor and/or other projectile feed mechanism components and/or electronics 1005; the solenoid and/or firing assembly components and/or electronics 1006; and a user interface 1007. Preferably, the user interface 1007 includes user-actuable switches, buttons, pads, or a joystick, whereby a user can input selections to the software of the control circuitry, and may include a display screen 1008. The mode selector electronics 1009, which may include a mode selector switch 1010, and also in communication with and controlled by the central control unit 1000.
[0123] The central control unit 1000, which preferably includes a microprocessor and software, is preferably in communication with one or more sensors 1002 in the breech of the compressed gas gun, and one or more sensors 1003 in the projectile feed mechanism. The control unit 1000 is further in communication with a trigger switch 1004. The control unit 1000 can receive and process signals received from the trigger switch 1004, breech sensor 1002 and/or the projectile feed mechanism sensors 1003. Because the projectile feed mechanism 747 and firing assembly 728 are controlled by the same central control unit 1000, the control circuitry can operate the functions of the compressed gas gun in a coordinated manner not previously available, taking into account multiple signals and feedback as provided by the various sensors 1002, 1003.
[0124] Examples of operation of the control unit 1000 are described.
[0125] Upon actuation of the trigger, a firing signal may be sent by the trigger switch 1004 to the control unit 1000. The control unit 1000 is configured to process the firing signal and operate or otherwise control the firing assembly 728 and the projectile feed mechanism 747.
[0126] The control unit 1000 can transmit a firing assembly signal to a solenoid valve 731 that is part of the firing assembly 728. The solenoid valve 731 acts to operate the bolt 730 to chamber and fire a projectile.
[0127] Either simultaneously with operation of the firing assembly, or as otherwise timed for optimal feed rates, the control unit 1000 can also be configured to transmit a feed mechanism signal to the electronics and/or motor of the projectile feed mechanism. The feed mechanism signal will cause the projectile feeder of the feed mechanism signal to rotate to feed projectiles along the feed ramp 227, and into the breech of the firing assembly 728 for firing.
[0128] FIG. 38 shows a flow chart diagramming a potential, illustrative operation of the central control unit 1000. When the trigger is actuated, operating the trigger switch 1004, a firing signal is sent to the control circuitry (2000). The control circuitry communicates with the breech sensor to determine whether the breech sensor detects that a projectile is properly loaded into the breech and ready for firing (2001). If a projectile is not detected in the breech by the breech sensor, or if a projectile is not fully in position in the breech whereby it could be chopped, a no projectile signal may be transmitted to the control circuitry (2002). No paintballs in the breech, or a paintball improperly positioned in the breech, may be indicative of a paintball jam, that is, a misfed paintball. Because the control circuitry also controls the paintball loader, the no projectile signal may be received by the control circuitry, and a jam clear signal may be sent to the paintball loader (2003). This may cause the motor of the paintball loader to either operate in reverse, or in a reverse and forward manner, in an attempt to clear the jammed paintball (2004). Normal operations may resume once projectiles are detected, for example in the proper position, by the breech sensor (2005).
[0129] If a projectile is correctly positioned in the breech, the control circuitry may send a simultaneous, or otherwise timed, signal to the solenoid to operate and for the motor of the projectile feed mechanism motor to operate, thereby firing the gun and also simultaneously feeding projectiles (2006).
[0130] Thus, a central control circuit, housed in the same body as the firing assembly and the projectile feed mechanism, can gather operational parameters of the gun, which comprises both the firing assembly and the projectile feed mechanism, send operational signals to the firing assembly and the projectile loader, and coordinate and control operation of the firing assembly and the projectile feed mechanism to provide for an efficient, coordinated and improved operation. Thus, a single electronics platform is provided for both the firing assembly and the projectile feed mechanism.
[0131] The control unit 1000 may be configured to provide for controlled feeding of projectiles, where the speed of the feed rate of the projectile feed mechanism is regulated based upon how quickly or slowly projectiles are being fired. Thus, the speed of the motor of the projectile feed mechanism can be sped up or slowed down to coordinate with the rate of fire. In addition, by use of a single unit of control circuitry for both the firing assembly and the projectile feed mechanism, a single battery or battery pack can be used to power the compressed gas gun according to the present invention. For example, a single power source (battery pack) may power the control circuitry, the solenoid of the firing assembly, and the motor of the projectile feed mechanism.
[0132] An additional feature of the control circuitry may be the ability to clear the feed ramp when the gun is powered off, such as by an ON/OFF power switch in communication with the power source (batteries). When a power switch of the user interface of the gun is set to off, the control circuitry sends a power off signal to the motor of the projectile loader. The motor operates the feeder in reverse, to clear the projectiles in the feed ramp and adjacent the breech. In typical compressed gas gun where the loader or hopper is a separate unit attached to the top of the gun body, a user will remove the loader to make sure there is no balls in the breech or feedneck. With the projectile loader integrated into the gun, reversing the motor of the loader assists in removing projectiles from a feeding or firing position.
[0133] It is thus believed that the operation and construction of the present invention will be apparent from the foregoing description. While the apparatus shown and described has been characterized as being preferred, it will be readily apparent that various changes and modifications could be made therein without departing from the scope of the invention as defined in the following claims.
