Turbocharger for a Motor Vehicle

Abstract

In order for charge air to be conducted with the lowest possible losses in pressure in a turbocharger including a blow-off valve, a flow-guiding element in an inlet region is designed such that neutral zones are formed at the flow openings. The flow openings recirculate charge air from the pressure side to the suction side when the blow-off valve is opened. The flow-guiding element avoids vortices and therefore losses in pressure in the region of the flow openings.

Claims

1. A turbocharger for a motor vehicle, comprising: a compressor; a suction duct for charge air to be compressed, which during operation flows in a flow direction to the compressor, wherein the suction duct is connected, in an inlet region, to the compressor; a pressure duct for the compressed charge air; a bypass duct which connects the suction duct to the pressure duct, wherein, for this purpose, at least one flow opening is provided on a circumference in the inlet region; and an overrun air recirculation valve for controlled opening and closure of the bypass duct, wherein a flow-guiding element is formed upstream of the at least one flow opening in the flow direction, in such a way that an area of reduced pressure forms at the flow opening during operation.

2. The turbocharger according to claim 1, wherein multiple flow openings are formed so as to be distributed over the circumference.

3. The turbocharger according to claim 2, wherein the multiple flow openings are arranged on a line in a circumferential direction.

4. The turbocharger according to claim 1, wherein the flow-guiding element forms a separation edge for the charge air to be compressed.

5. The turbocharger according to claim 4, wherein the separation edge is of encircling form.

6. The turbocharger according to claim 1, wherein the flow-guiding element is formed as a flow obstruction which narrows a flow cross section of the inlet region.

7. The turbocharger according to claim 4, wherein the flow-guiding element is formed as a flow obstruction which narrows a flow cross section of the inlet region.

8. The turbocharger according to claim 1, wherein the flow-guiding element is in the form of an encircling ring.

9. The turbocharger according to claim 7, wherein the flow-guiding element is in the form of an encircling ring.

10. The turbocharger according to claim 1, wherein multiple mutually spaced-apart flow-guiding elements are arranged in the circumferential direction.

11. The turbocharger according to claim 10, wherein each of the at least one flow opening is assigned to a separate flow-guiding element.

12. The turbocharger according to claim 11, wherein the separate flow-guiding element is formed in the manner of a nose.

13. The turbocharger according to claim 1, wherein the at least one flow opening opens into an encircling ring-shaped duct which is adjoined by a suction-side subsection of the bypass duct.

14. The turbocharger according to claim 11, wherein the each of the at least one flow opening opens into an encircling ring-shaped duct which is adjoined by a suction-side subsection of the bypass duct.

15. The turbocharger according to claim 13, wherein no flow opening is formed in a region in which the suction-side subsection opens into the ring-shaped duct.

16. The turbocharger according to claim 14, wherein no flow opening is formed in a region in which the suction-side subsection opens into the ring-shaped duct.

17. The turbocharger according to claim 1, wherein the suction duct has, on an end side, an inlet connector which forms the inlet region with the at least one flow opening.

18. The turbocharger according to claim 13, wherein the suction duct has, on an end side, an inlet connector which forms the inlet region with the at least one flow opening.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] FIG. 1 is a detail sectional illustration through a turbocharger;

[0025] FIG. 2 is a detail sectional view illustrating the pressure side of the turbocharger;

[0026] FIG. 3 is a detail sectional view illustrating the suction side of the turbocharger; and

[0027] FIG. 4 is a detail illustration of a suction duct with inlet connectors in a second variant.

DETAILED DESCRIPTION OF THE DRAWINGS

[0028] In the figures, parts of identical action are denoted by the same reference designations.

[0029] The turbocharger 2 illustrated in FIG. 1 comprises a compressor 4 which has a compressor element which is arranged in a compressor housing 6 and which is in particular in the form of a compressor wheel 8. During operation, the compressor wheel 8 rotates about an axis of rotation 10. Charge air L to be compressed is fed to the compressor wheel 8 at the suction side via a suction duct. The suction duct is in this case normally formed by a suction pipe 12 which has, on an end side, an inlet connector 14 by way of which it is fastened to the compressor housing 6, for example, with the aid of bolts. Here, the inlet connector 14 defines an inlet region. The inlet connector 14 is sealed off with respect to the compressor housing 6 by way of a sealing element 15 (ring-shaped seal). The inlet connector 14 bears by way of an encircling collar against the compressor housing 6 and is plugged into the compressor housing 6.

[0030] During operation, the charge air L flows through the inlet connector 14 in a flow direction 16.

[0031] During normal operation, the compressed charge air L emerges at a pressure side via a pressure duct 18. In FIG. 1, for this purpose, a pressure connector is shown to which there can furthermore be connected a pressure pipe which leads to the internal combustion engine.

[0032] Furthermore, the turbocharger 2 has an overrun air recirculation valve 20 which is in the form of a switching valve for opening up and closing off a bypass duct 22 (see FIGS. 2 and 3). Here, the bypass duct 22 connects the pressure side of the turbocharger 2 to the suction side thereof, in particular to an inlet region formed by the inlet connector 14. Here, the overrun air recirculation valve 20 divides the bypass duct 22 into a suction-side subsection 22A (see FIG. 2) and a pressure-side subsection 22B (see FIG. 3).

[0033] For the recirculation of the charge air L when the overrun air recirculation valve 20 is open, a ring-shaped duct 24 is formed in the compressor housing 6 so as to encircle the inlet connector 14. Here, the suction-side subsection 22A opens into the ring-shaped duct 24 (see FIG. 3).

[0034] In the region of the ring-shaped duct 24, that is to say at the same axial height in relation to the flow direction 16, the inlet connector 14 has multiple flow openings 26 distributed over its circumference (see FIGS. 1 and 4).

[0035] It is now of particular importance that, in the inlet connector 14, there is formed at least one flow-guiding element 28 which, as viewed in the flow direction 16, has a separation edge 30 on the end side.

[0036] FIGS. 1 to 3 illustrate a first design variant with an inlet connector 14 with a ring-shaped flow-guiding element 28. By contrast, FIG. 4 shows a second design variant, in the case of which, instead of the single flow-guiding element 28, multiple flow-guiding elements 28 are arranged so as to be distributed over the circumference, which flow-guiding elements are in each case spaced apart from one another.

[0037] Both design variants have in common that a respective flow opening 26 is arranged directly downstream of the separation edge 30, wherein here, the flow opening 26 is formed in a wall region of the inlet connector 14 which is offset outward in a radial direction with respect to the separation edge 30. In this way, a so-called dead zone is formed directly downstream of the separation edge 30 and thus directly downstream of the flow-guiding element 28 during operation, in which dead zone no flow pressure or at least a pressure lower than that at the center of the inlet connector 14 prevails. In this way, turbulence in the region of the flow openings 26, and thus pressure losses, are avoided.

[0038] For this purpose, the flow-guiding elements 28 are in the form of flow obstructions, which narrow the free flow cross section for the charge air. Here, the flow-guiding elements 28 have in each case a guide surface 32 which is inclined obliquely with respect to the flow direction 16, such that a homogeneous and uniform cross-sectional reduction is realized, and turbulence is avoided.

[0039] In the design variant as per FIG. 1, the flow-guiding element 28 is therefore in the form of a ring-shaped element, wherein, downstream of the ring-shaped element, the flow cross section abruptly widens again at the separation edge 30. The flow openings 26 are formed directly downstream of or at the abrupt step-like widening.

[0040] In the alternative refinement as per FIG. 4, each flow opening 26 is assigned to a separate flow-guiding element 28, in particular, in the form of an approximately wedge-shaped nose. Here, each individual nose has an oblique guide surface 32 with an end-side separation edge 30. Here, in the exemplary embodiment, the face side, formed at the separation edge 30, of the nose preferably has a rounded surface, wherein the rounding preferably has the same radius as the flow opening 26 immediately adjacent thereto. The individual flow-guiding elements 28 are thus spaced apart from one another. In the circumferential direction, the individual flow-guiding elements 28 have an extent dimensioned such that they cover only a respective downstream flow opening 26. Altogether, the entirety of the flow-guiding elements 28 in the design variant of FIG. 4 covers only a small part of the circumference of the inlet connector 14, in particular less than 50% of the circumference.

LIST OF REFERENCE DESIGNATIONS

[0041] 2 Turbocharger

[0042] 4 Compressor

[0043] 6 Compressor housing

[0044] 8 Compressor wheel

[0045] 10 Axis of rotation

[0046] 12 Intake pipe

[0047] 14 Inlet connector

[0048] 15 Sealing element

[0049] 16 Flow direction

[0050] 18 Pressure duct

[0051] 20 Overrun air recirculation valve

[0052] 22 Bypass duct

[0053] 22A Suction-side subsection

[0054] 22B Pressure-side subsection

[0055] 24 Ring-shaped duct

[0056] 26 Flow opening

[0057] 28 Flow-guiding element

[0058] 30 Separation edge

[0059] 32 Guide surface

[0060] L Charge air

[0061] The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.