ACTUATING DEVICE FOR A MOTOR-VEHICLE BRAKE

Abstract

The invention relates to an actuating device for a motor vehicle brake, comprising the following components: an actuating apparatus, in particular in the form of a brake pedal, a pressure-supply device (11) which is driven by an electromotive drive (M) and is in the form of a piston pump or a double-stroke piston pump, a piston-cylinder unit (10, master cylinder) which can be actuated by the actuating apparatus and is hydraulically connected to the pressure medium reservoir vessel (VB) and which forms at least two pressure spaces which are connected to hydraulic brake circuits a valve arrangement (HCU) having valves for the wheel-specific adjustment of brake pressures and for disconnecting or connecting the wheel brakes to the pressure supply device (11) and/or the piston-cylinder unit (10), an electronic control unit (ECU),
wherein the axis (A.sub.1) of the piston-cylinder unit (10, master cylinder) and the axis (A.sub.2) of the piston pump or double-stroke piston pump of the pressure supply unit (11) are arranged transversely with respect to one another,
characterised in that
the piston-cylinder unit (10, master cylinder) and the pressure supply unit (11) are arranged in a first housing (GH1), wherein the motor (M), the first housing (GH1), the valve arrangement (HCU) and the electronic control unit (ECU) are arranged stacked one on top of the other, and in that the axis (A.sub.1) of the piston-cylinder unit (10) is arranged transversely with respect to the stacking direction (SR) and the axis (A.sub.2) of the pressure supply device (11) is arranged parallel to the stacking direction (SR), wherein the stacking direction (SR) is arranged parallel to the vertical (V) or at an angle () of 5 to 30 with respect to the vertical (V).

Claims

1. Actuating device for a motor vehicle brake, comprising the following components: an actuating apparatus, in particular in the form of a brake pedal, a pressure-supply device (11) which is driven by an electromotive drive (M) and is in the form of a piston pump or a double-stroke piston pump, a piston-cylinder unit (10, master cylinder) which can be actuated by the actuating apparatus and is hydraulically connected to the pressure medium reservoir vessel (VB) and which forms at least two pressure spaces which are connected to hydraulic brake circuits a valve arrangement (HCU) having valves for the wheel-specific adjustment of brake pressures and for disconnecting or connecting the wheel brakes to the pressure supply device (11) and/or the piston-cylinder unit (10), an electronic control unit (ECU), wherein the axis (A.sub.1) of the piston-cylinder unit (10, master cylinder) and the axis (A.sub.2) of the piston pump or double-stroke piston pump of the pressure supply unit (11) are arranged transversely with respect to one another, characterised in that the piston-cylinder unit (10, master cylinder) and the pressure supply unit (11) are arranged in a first housing (GH1), wherein the motor (M), the first housing (GH1), the valve arrangement (HCU) and the electronic control unit (ECU) are arranged stacked one on top of the other, and in that the axis (A.sub.1) of the piston-cylinder unit (10) is arranged transversely with respect to the stacking direction (SR) and the axis (A.sub.2) of the pressure supply device (11) is arranged parallel to the stacking direction (SR), wherein the stacking direction (SR) is arranged parallel to the vertical (V) or at an angle () of 5 to 30 with respect to the vertical (V).

2. Actuating device according to claim 1, characterised in that the valve arrangement (HCU) is arranged below the first housing (GH1) of the motor (M) and above the first housing (GH1), wherein the electronic control unit (ECU) is arranged above the valve arrangement (HCU).

3. Actuating device according to claim 1, characterised in that the valve arrangement (HCU) is arranged above the first housing (GH1) of the motor (M) and below the first housing (GH1), wherein the electronic control unit (ECU) is arranged below the valve arrangement (HCU).

4. Actuating device according to any one of claims 1 to 3, characterised in that a part of the control unit (ECU) is arranged laterally next to the pressure supply device (11), the piston-cylinder unit (10, master cylinder) and/or the valve arrangement (HCU).

5. Actuating device according to any one of the preceding claims, characterised in that the valves in the valve arrangement (HCU) are arranged in a second housing (GH2).

6. Actuating device according to any one of the preceding claims, characterised in that the housings (GH1, GH2, HCU, ECU) in which the piston-cylinder unit (10, master cylinder), the pressure supply unit (11), the valves in the valve arrangement (HCU) and the control unit (ECU) are arranged together have a height (H) which is 2 to 4 times as large as the width (B) of the housings.

7. Actuating device according to claim 6, characterised in that the housings (GH1, GH2, ECU) together form a level side wall (W) which is arranged facing, in particular parallel to, at least one electronic component of the vehicle, in particular the vehicle battery.

8. Actuating device according to claim 5 or 6, characterised in that the housings together in cross-section comprise a substantially rectangular form, wherein the cross-sectional plane runs parallel to the level of the bulkhead of the motor compartment.

9. Actuating device according to any one of the preceding claims, characterised in that the piston pump or a double-stroke piston pump of the pressure supply device (11) extends out from the housing (GH1) of the piston-cylinder unit (10, master cylinder) and the pressure supply unit (11) in to the housing (GH2) of the valve arrangement (HCU).

10. Actuating device according to claim 9, characterised in that at least certain magnet valves (15) in the valve arrangement (HCU) are arranged laterally next to the end area (11a) of the piston pump or a double-stroke piston pump of the pressure supply device (11).

11. Actuating device according to any one of the preceding claims, characterised in that the axes (A.sub.3) of at least certain or all of the solenoid valve armatures in the valve arrangement (HCU) are arranged parallel to or at an angle of less than 45 with respect to the stacking direction (SR).

12. Actuating device according to any one of the preceding claims, characterised in that the housing of the control unit (ECU) in cross-section is rectangular, L-shaped or U-shaped.

13. Actuating device according to any one of the preceding claims, characterised in that the reservoir vessel (VB) is arranged either completely above, completely next to or above and laterally next to the stack (SP).

14. Actuating device according to any one of the preceding claims, characterised in that the coils (MV.sub.SP) of certain or all of the solenoid valves (15) in the valve arrangement (HCU) are arranged in the control unit (ECU), wherein the armatures of the associated solenoid valves in the valve arrangement (HCU) are comprised out of these and of the coils (MV.sub.SP).

15. Actuating device according to any one of the preceding claims, characterised in that further valves, in particular solenoid valves and pressure sensors, are arranged in the second housing unit (GH2).

16. Actuating device according to any one of the preceding claims, characterised in that the open-loop and closed-loop control until (ECU) is arranged in a further housing unit (35) which sits directly on the second housing unit (HCU, GH2) and is connected to it.

17. Actuating device according to any one of the preceding claims, characterised in that the reservoir vessel (VB) is mounted laterally next to the first housing unit (GH1) and the second housing unit (GH2) as well as the electronic control unit (ECU) and is connected in particular with the suction inlet of the pressure supply unit (11).

18. Actuating device according to any one of the preceding claims, characterised in that a mounting flange to mount the unit to the end wall of a vehicle is provided on the first housing unit (GH1).

19. Actuating device according to any one of the preceding claims, characterised in that a front-bolted screw connection or a front-bolted side and the other sides behind are screwed.

20. Actuating device according to any one of the preceding claims, characterised in that at least the sensor evaluation elements of the pedal stroke sensors, in particular all sensor evaluation elements from a printed circuit board (PCB) are arranged in and connected to the ECU, and in that at least one sensor target, in particular in the form of a solenoid, is arranged a small distance (<5 mm) away from the sensor evaluation element.

21. Actuating device according to any one of the preceding claims, characterised in that the sensor actuations are arranged in the first (GH1) or second housing unit (GH2) and the movement of a brake pedal and the motor rotor is transmitted to a target (in particular solenoid) and wherein the evaluation element of the sensor is arranged on a printed circuit board (PCB) in the control unit (ECU).

22. Actuating device according to any one of the preceding claims, characterised in that the control unit (ECU) evaluated the signal of the leakage sensor, which in particular is produced through an electrode or comprises an electrode.

23. Actuating device according to any one of the preceding claims, characterised in that a sensor (6) which measures the fluid level in the reservoir vessel is connected to a printed circuit board.

24. Actuating device according to any one of the preceding claims, characterised in that a connection element, in particular a plug (1) to connect to an electrical system of the vehicle, is mounted laterally next to the control unit (ECU) or on the front side of the control unit (ECU, in particular under a protrusion of the control unit (ECU).

25. Actuating device according to any one of the preceding claims, characterised in that connections (15) for the hydraulic connection to the wheel brakes are arranged on the front side of the second housing unit (GH2).

26. Actuating device according to any one of the preceding claims, characterised in that the actuation of the sensor target is performed via a rack and pinion (9, 9a).

27. Actuating device according to claim 26, characterised in that a play adjustor is provided on the rack and pinion (9, 9a) which in particular comprises an elastic shaft (19).

28. Actuating device according to any one of the preceding claims, characterised in that redundant pedal stroke sensors are actuated by means of gear racks which are connected to a brake pedal or a piston plate.

29. Actuating device according to any one of the preceding claims, characterised in that the motor housing, the housing of the valve arrangement (HCU) or the first housing unit (GH1) comprise an extension in order to catch leakage fluid, wherein in particular a sensor (8) to sense the leakage fluid is provided in the extension.

30. Actuating device according to any one of the preceding claims, characterised in that the first and the second housing units (GH1, GH2) are made of various materials, wherein in particular the material of the first housing unit (GH1) comprises good bearing properties and the material of the second housing unit (GH2) comprises good cold-forming properties in order to mount the solenoid valve and the pressure sensor.

31. Actuating device according to any one of the preceding claims, characterised in that a part made from noise-reducing material elements is arranged between the part (13c) and the flange (13).

32. Actuating device according to any one of the preceding claims, characterised in that the flange (13) is connected to the bulkhead of the vehicle by means of an adapter part and a sound-damping element (46).

Description

[0057] Possible embodiments of the actuating device according to the invention are described in more detail below with reference to the drawings.

[0058] FIG. 1 shows a schematic view of an actuating device for a brake system for a motor vehicle;

[0059] FIG. 2 shows a front view of the brake system with the setup of the main components;

[0060] FIG. 3 shows a right-perspective view of the brake system with electrical plug connector;

[0061] FIG. 4 shows a motor sensor drive;

[0062] FIG. 5 shows a pedal stroke sensor drive;

[0063] FIG. 5a shows a pedal stroke sensor to the target;

[0064] FIG. 6 shows an installation situation in the aggregate;

[0065] FIG. 7 shows a side view of the 1-box solution with electrical plug connector on the front side;

[0066] FIG. 8 shows an alternative embodiment to the embodiment shown in FIG. 2;

[0067] FIG. 9 shows the true installation at a tilted angle;

[0068] FIG. 9a shows the mounting on the end wall with noise reduction;

[0069] FIG. 10 shows the structure of the ECU with contacting.

[0070] FIG. 1 shows the essential structuring in an interface circuit and also the interaction of the essential components of the actuating device according to the invention, beginning with the brake pedal, which works on the THZ piston via the pedal interface and additionally is connected to the actuator of the pedal stroke sensors. As is known, two pedal stroke sensors are used for a safetyrelevant system. A further integral part is the hydraulic valve arrangement and unit HCU, which comprises a large proportion of the valves, in particular solenoid valves MV and pressure sensors. This is connected to the electrical control unit ECU, which according to the preferred technique also comprises the solenoid coils of the solenoid valves with their housing. The control device ECU is screwed to the hydraulic unit HCU in the second housing via seals. The control unit ECU is connected to the sensors and the motor, in which the electrical connection is achieved within the 1-box. A connection to the electrical system is necessary for the supply of voltage/power, wherein this is predominantly redundantly designed and additionally comprises control and communication signals and connections. The pressure supply is an important component which is driven by the E-motor. Corresponding to the piston pumps, circulating pumps, such as geared pumps are also conceivable, as for example described in the applicant's DE 10 2014 117 726, FIG. 2a, to which reference is made here.

[0071] The hydraulic system must be provided with fluidity, which is stored in a reservoir or reservoir vessel and of which the fill level is monitored by a sensor.

[0072] FIG. 2 shows the basic structure of the actuating device and its main components in a front view facing towards the bulkhead.

[0073] The motor M is connected to a first housing unit GH1 via the mount 14 from below. In the said housing unit, the motor-driven pump 11 is housed with suction valves 16 which are connected to the reservoir vessel VB. The possible pump embodiments are described in the aforementioned DE 10 2014 109 628, FIG. 2, and DE 10 2014 117 726, FIG. 2. The pressure supply pistons with the associated pressure supply cylinder can either be arranged in only one housing GH1 or can alternatively also extend into the housing unit GH2. An assembly of pressure supply pistons in the housings GH1 and GH2 can be used to optimise the installation height, in particular in brake systems with few solenoid valves, such as is the case in e.g. multiplex system architecture. The pressure supply device can also extend into the second housing GH2 in a pressure supply composition with a long piston guide, such as e.g. pressure supply compositions set up as stepped pistons, pistons with a small diameter and large strokes. In an arrangement in both housings GH1 and GH2, during assembly the separately finished housing parts GH1 and GH2 are connected together in a form-fitting manner by means of clamping or welding, or in a force-fitting manner through screws, wherein a corresponding seal of the hydraulic connection between the housing parts 1, e.g. connections from THZ and pressure supply to HCU, must be provided. In such a configuration the two housings GH1 and GH2 can also be arranged as a single housing GH.

[0074] The housings GH1, GH2 and ECU as well as the motor M are stacked one on top of the other in the stacking direction SR. The pressure supply device 11 is arranged parallel in relation to the stacking direction, whereas the piston-cylinder unit 10 is arranged transversely with respect to the stacking direction SR.

[0075] Where the pressure supply device extends into the second housing GH2, the connections 15a, 15b to the wheel brake cylinders are conveniently arranged on the left and right of the housing GH2. The good accessibility of the frontend connections to the wheel brake cylinders is also of great importance. This is a great advantage for left-drive LL and right-drive RL motor vehicles, whereby the assembly time and tooling effort is reduced. The housing units GH1 and GH2 are characterised in that the hydraulic functions are arranged in these units. The ECU can in fact be designated as a third housing unit, but it contains the solenoid coils and therefore functionally belongs to the HCU.

[0076] Various moving pistons are housed in this housing GH1, the material of which may cause little wear on the pistons by providing good sliding properties. Silicon-containing aluminium or special plastic is predominantly used here.

[0077] The longitudinal axis A.sub.1 of the piston-cylinder unit 10 runs perpendicular to the drawing level. The axis A.sub.2 of the piston pump or double-stroke piston pump of the pressure supply device 11 is arranged perpendicular to the longitudinal axis A.sub.1.

[0078] On the first housing GH1 there is a mounting flange 13 integrated for mounting to the bulkhead which is also accessible from the motor compartment which makes a so-called front-bolted mounting possible. For this purpose a corresponding recess for the mounting tool is provided on the side of the reservoir or reservoir vessel VB.

[0079] In contrast to this, the second flange-mounted housing unit GH2 (also referred to as HCU) for mounting the solenoid valve MV and the pressure sensor should be made from a soft, flowable aluminium which means that a highly pressureresistant mounting of the solenoid valve MV and pressure sensor is possible by means of the associated forming. The drive of one or two mechanical sensor actuating mechanisms 3a is also advantageously mounted in the second housing GH2 which is e.g. connected to the ECU via redirection of a gear rack (see FIG. 5a), wherein the sensor target 23a is positioned directly close to the ECU. The evaluation element 3 of the sensor is placed on the PCB. This mechanism is preferably used for the position direction of the pedal stroke.

[0080] A similar mechanism is provided for the motor angle sensor. The drive of the motor rotation angle target is achieved through a drive 9a. For this to be achieved it is mechanically guided to the PCB in the same way as the pedal stroke sensor and the sensor target 23 is positioned close to the circuit board. The evaluation element 4 is arranged on the PCB (see FIG. 4).

[0081] The control unit ECU is sealed on the second housing GH2 with the described solenoid coils and contacts for the pressure sensor and a plurality of connection to the motor corresponding to the motor control centre. A connection element 1 (main plug) with wiring set 2 sits laterally or on the front of the electrical system. Among other electrical components, the sensor evaluation elements for the double sensing of the pedal stroke 3, of the motor rotation angle 4 and of the fill level 5 are electrically connected on the printed circuit board (PCB). The usual peripheral wiring, i.e. the components for the conversion of the Hall signal to I/O (input/output) of the microcontroller and possible suppressor circuit of the sensor elements are also taken into account. This eliminates the need for additional sensor circuit boards and electrical connection lines which in addition to the cost savings also results in a lower outage rate. As shown in FIG. 5a, good heat dissipation of the MOSFET from the motor control unit from the printed circuit board PCB to the second housing is also possible.

[0082] An electrode 8 in a housing extension 7 is mounted on the underside of the motor housing, which detects the steering flow from the piston. These are directed e.g. from the piston to a bowl on the spindle and downward through a spindle bore.

[0083] FIG. 3 shows a perspective view of FIG. 2. Here all of the essential elements can be seen, such as the motor mount, reservoir VB, housing arrangement, as well as the rear flange 13 for mounting on the end wall, which is integrated with the first housing GH1. In addition, the pedal interface PI is shown, which extends from the first housing into the foot space is shown in detail in FIG. 5. Here the compact design with considerable assembly volume savings can clearly be seen. In particular, the rectangular assembly offers optimal installation requirements, as automakers require as great a distance as possible between the brake unit and the adjacent electrical components, such as e.g. the battery or electrical control devices. This is in contrast to a round installation contour, which is the usual installation contour of existing brake systems with vacuum boosters, making it more user-friendly as electrical components are also rectangular. The connection element 1 is arranged laterally here in order to optimise the installation length, but can also be arranged on the front side, see FIG. 7. In this way the installation space for the electrical components can be optimally put to use.

[0084] FIG. 4 shows the drive of the motor rotation sensor shown in FIG. 2. The pinion gear drive is connected to the back (output of the motor) or the inner side of the rotor. Preferably, the pinion gear 17 is made of plastic and helically geared for reasons of noise reduction. This pinion gear 17 is in engagement with an output pinion gear which is pressed on a locking device 20 e.g. knurled screw of a shaft 19. The shaft is preferably mounted in a bearing bush 21 in the second housing 21. The large length from the bearing to the gear 20 is elastically bent so that the gear 17 runs without play. The opposite bearing is formed from plastic through the target intake, which forms the bearing at one end in the second housing and receives the target (solenoid) at the other end. This has an effect on the sensor element, e.g. Hall element, which sits on the printed circuit board PCB.

[0085] FIG. 5 shows the actuation of the pedal stroke sensors. For safety reasons two pedal stroke sensors are used, which measure pedal force via a spring elementalso see the applicant's DE 10 2011 101 655, in which reference to this is made. Thus, a pedal tappet is coupled to one of the pedal plates 28 with piston 31 which acts on a spring element 20. This acts on the piston 31 for generating pressure in the THZ in the pressure chamber 33, also see the applicant's DE 10 2014 117726, in which reference to this is made. This piston 31 is connected to a piston plate 29. A pedal plate 28 is connected to the sensor actuator=gear rack 1 and the piston plate 29 to gear rack 2 for sensor actuation. Both gear racks propel a pinion gear, which is described in FIG. 5a. The first housing GH1 is integrated with the mounting flange 13 in the end wall area.

[0086] FIG. 5a shows the sensor drive for both pedal stroke sensors. Gear racks 26 and 26a act on different levels on pinion gears 34 and 34a. The connection to the sensor target largely corresponds to the motor sensor shown and described in FIG. 4. In this case as well elastically bending shafts 19a are used which are mounted in bearing bushes 21 and 21a and are connected to the sensor target 22a and with the target 23a (solenoid 1) in a roatatably secured manner. The target acts on the sensor element 24a which is eccentrically conductively fixed to the other sensor elements on the same system_PCV. The housing 35 of the control unit ECU according to the prior art contains the printed circuit board PCB with all components and the solenoid coils not shown. Because of the heat dissipation, the system circuit board PCP sits on an aluminium plate as in particular the MOSFET generates heat loss for the motor control. This can easily be transferred via the aluminium plate to the second housing via a heat conducting strip.

[0087] In contrast to FIG. 4, the shaft 22 is axially secured on both sides by an anchor ring. This allows the sensor target to be pressed to a certain distance X which is beneficial for the distance-sensitive sensor signal.

[0088] FIG. 6 shows in e.g. left-hand drive motor vehicles the integrated unit with the entire described individual assembly units within the dot-dashed assembly contour of the vacuum brake booster. On the right-hand side, E/E assembly units 37 are housed next to the outline contour. The distance A.sub.r shows the additional space gain, which makes up over 5 litres and is very valuable for the OEM rating and means many assemblies can be fastened more costeffectively. On the left-hand side, predominantly aggregate units 38 are arranged, e.g. for air-conditioning systems. Here the space gain is less significant.

[0089] FIG. 7 shows the side view of the integrated unit, which in general is fitted at an angle =15 with respect to the vertical axis 39 of the motor vehicle. In contract to FIG. 2, here the main plug 1 is mounted at the front, in particular on the opposite side of brake pedal and at an angle of less than 30, in particular 15 with respect to the longitudinal axis in order to further improve the large space gain in E/E assembly units described in FIG. 6. This positioning is only possible with an extremely short assembly length of the integrated unit. The easily accessible wheel connections can also be seen.

[0090] The end wall is shown on the right-hand side. Below the flange, cables are preferably laid in the space 40, which is possible when the motor ends with the front side. Generally, the brake aggregate unit is mounted at an upwardtilting angle so that there is also space gain here, see also FIG. 9.

[0091] FIG. 8 shows a further variation of the arrangement of the motor and housing units, here tilted at an angle of 180 in comparison to FIG. 2. The motor is above and the ECU is below. This results in advantages for the design of the reservoir vessel VB which encloses the motor thereby creating space and additional sound-damping material 47 which can reduce motor noise. For this purpose, the motor housing can additionally be connected to the housing unit GH1 by means of the mount 14b connected to a sound-damping spacer 14c made from e.g. plastic via the mount 14a. A further advantage is the venting of the HCU with the MV positioned underneath and the wheel connections above.

[0092] As usual, the ECU comprises the valve coils MV.sub.SP and here can be perpendicularly extended and in cross-section be L-shaped or U-shaped so as to achieve a larger PCB area as the ECU area in the extremely narrow design is smaller than in the prior art. Details of the ECU structuring are described in FIG. 10.

[0093] The housing unit GH1 is connected to the bulkhead via the flange 13, see also FIG. 9, and is accessibly rear-bolted to the right-hand side via bolts 42 from the front and left 42a. A front bolt can also be implemented by means of a corresponding housing design or design of the reservoir vessel.

[0094] FIG. 9 shows the arrangement on the bulkhead 39 at the usual tilted angle . The plug 1 is laterally attached, the wheel connections are at the front and very easily accessible during installation. The ECU can be extended to the wheel connections with corresponding housing design, the front part of which can bend in the event of a crash. On the opposite side, the attachment to the end wall 39 is shown. Here the plastic housing flange 13 is mounted to the housing unit GH1 with the screw 13a. This flange has a sound-damping effect on structure-borne noise and is designed to receive guide pins 44 for the pedal return spring 45. Here the flange is front-bolted to the end wall with the screw 42. The pedal tappet 27 is connected to the brake pedal, which is not shown.

[0095] FIG. 9a in turn shows the flange 13 which is connected to the end wall (bulhead) via an adapter part 43 (with sound-damping element 46) e.g. spec. Elastomer via the fixing screw (rear-bolted). Essentially the bearing of the motor and KGT, here the first sound damping with part 14c, and the valve switching when the armature meets the valve seat or stop produce structure-borne noise. Here 13 and 46 act as sound damping and are accessible for the motor and KGT also.

[0096] FIG. 10 shows the structuring of the ECU with the electrical connections. The plug 1 is shown on the right which connects the ECU to the electrical system (power supply, bus, sensors, etc.). This can be arranged on the right or on the left. If the plug is not plugged in for e.g. repair purposes, the contacts are unprotected which in e.g. the motor compartment is unfavourable e.g. when water penetrates. Due to the short design, the aggregate unit is arranged underneath the vehicle body parts like a rain gutter. Additionally, a plug protection valve 48 can be mounted e.g. on the reservoir vessel, which can be inserted when the plug is removed. In addition, the monitoring circuitry can detect a defective plug seal when the penetrating water changes the insulation paths.

[0097] The motor control system is preferably arranged close to the plug with e.g. the MOSFET, drivers, throttles and capacitors KC, so as to make the conductor paths short and to avoid additional power rails on the PCB. The contacting on the motor KM2 is also in this area. The heat generated during operation is dissipated via a heat conductor to the valve block of the HCU and housing unit 1. Here a large heat capacity is provided to absorb the heat from short-term operation of the motor and the valve control. The motor plug can be designed to be very short if a second contacting KM2 with adaptor 12 is used.

[0098] As already mentioned in FIG. 8, the PCB area can be expanded by means of a bent circuit board e.g. Starflex principle, so that there are two parts PCB1 and PCB2. In the case of PCB2, a heat conductor 36a for heat dissipation of the components can be mounted in the HCU housing or on the RCB 2, e.g. for heat dissipation from the microcontroller to the valve block. This lowers the operating temperature, which results in lower outage rates.

[0099] The PCB1 is preferably mounted on an aluminium plate which provides good heat dissipation to the heat conductor 36. The solenoid coils Msp, motor contact holder KM2 and e.g. capacitators are contacted with the PCB1, wherein predominantly press-in contacts are used.

LIST OF REFERENCE NUMERALS

[0100] 1 Connection element (main plug) [0101] 2 Wiring harness [0102] 3 Sensor element for pedal stroke [0103] 3a Actuation Target for pedal stroke sensor [0104] 4 Sensor element for motor rotation [0105] 4a Actuation Target for motor stroke sensor [0106] 5 Sensor element for fill level [0107] 5a Target for fill level sensor [0108] 6 Float in the reservoir [0109] 7 Expanded motor housing [0110] 8 Electrode [0111] 9 Drive for target actuation of the motor encoder in front of the motor rotor [0112] 9a Drive for target actuation of the motor encoder behind the motor rotor [0113] 10 THZ piston [0114] 11 Pump or pump piston [0115] 12 el. Connection element to the motor with a plurality of wires [0116] 13 Flange for fastening to the end wall [0117] 13a Fastening screw [0118] 14 a/b motor mount [0119] 14c Spacer [0120] 15a/b Hydraulic connection to the wheel brake [0121] 16 Connection to the pump suction valve [0122] 17 Pinion gear drive [0123] 18 Pinion gear drive [0124] 19 Shaft 1 [0125] 19a/b Shaft 2 and 3 [0126] 20 Locking device (knurled) [0127] 21 Bearing bush [0128] 21a Bearing bush [0129] 22 Target intake [0130] 22a Target intake [0131] 23 Target (solenoid) [0132] 23a Target (solenoid) [0133] 24 Sensor element [0134] 24a Sensor element [0135] 25 Printed circuit board PCB [0136] 26 Gear rack 1 [0137] 26a Gear rack 2 [0138] 27 Pedal tappet [0139] 28 Pedal plate [0140] 29 Piston plate [0141] 30 Force measurement spring [0142] 31 Piston [0143] 32 Sealing bush and bearing bush [0144] 33 Pressure chamber for pistons [0145] 34 Gearwheel 1 [0146] 34a Gearwheel 2 [0147] 35 ECU housing [0148] 36 Heat conductor [0149] 36a [0150] 37 E/E assembly units [0151] 38 Aggregate units for e.g. air-conditioning systems [0152] 39 Bulkhead [0153] 40 Cable space [0154] 41 Anchor ring [0155] 42 Front-bolted [0156] 42a Rear-bolted [0157] 43 Adapter part to bulkhead [0158] 44 Guide pins [0159] 45 Return spring [0160] 46 Sound-damping element [0161] 47 Material [0162] 48 Plug protection [0163] 47 Motor mount [0164] GH1 First housing unit [0165] GH2 Second housing unit [0166] VB Reservoir vessel [0167] PI Pedal interface [0168] MV Solenoid valve [0169] LL Left-hand drive [0170] RL Right-hand drive [0171] PCB Printed Circuit Board [0172] MV.sub.SP Solenoid valve coil [0173] K.sub.SP Contact with coil [0174] K.sub.M1 Motor contact 1 [0175] K.sub.M2 Motor contact 2 with support [0176] KS Plug contact [0177] KC Contact with capacitor [0178] A1 Longitudinal axis of the piston-cylinder unit or the master cylinder 10 [0179] A2 Longitudinal axis of the piston pump or the double-stroke piston pump of the pressure supply device 11