Transmission and drive system of a motor vehicle
11485219 · 2022-11-01
Assignee
Inventors
Cpc classification
F16H3/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
F16H3/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0039
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/4833
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/541
PERFORMING OPERATIONS; TRANSPORTING
B60K6/442
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4816
PERFORMING OPERATIONS; TRANSPORTING
F16H3/725
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transmission (2) of a motor vehicle includes a first input shaft (7) for a first prime mover (3), a second input shaft (8) for a second prime mover (4), and an output shaft (9). A first sub-transmission (5) includes the first input shaft and a countershaft (11) coupled to the first input shaft (7) via a constant ratio. Gearwheels (16, 17, 18) are arranged on the countershaft, which mesh exclusively into gearwheels (12, 13, 15) arranged coaxially to the first input shaft (7). At least some of these gearwheels mesh into gearwheels (20, 21) arranged on the output shaft (9). Shift elements (A, B, C, D) are associated with the first input shaft (7) as well as with the countershaft (11), which provide either a gear with a first number of instances of gearwheel meshing or a winding-path gear with a second number of instances of gearwheel meshing. A second sub-transmission (6) includes the second input shaft (8), which is designed as a planetary transmission. A ring gear (22) forms the second input shaft (8), and a carrier (23) is coupled to the output shaft (9) via a gearwheel (14) arranged coaxially to the first input shaft (7). Shift elements (F, E) are associated with the planetary transmission, via which a sun gear (24) is fixedly connectable to the housing or the planetary transmission is bringable into direct drive. A sub-transmission coupling of the sub-transmissions is providable via one of the shift elements (A) associated with the countershaft.
Claims
1. A transmission (2) of a motor vehicle, comprising: a first input shaft (7) for a first prime mover (3); a second input shaft (8) for a second prime mover (4); an output shaft (9); a first sub-transmission (5) for the first prime mover (3), the first sub-transmission (5) comprising the first input shaft (7) and a countershaft (11) coupled to the first input shaft (7) via a constant ratio; a plurality of gearwheels (16, 17, 18) arranged on the countershaft (11) and meshing exclusively with a plurality of gearwheels (12, 13, 15) arranged coaxially to the first input shaft (7), one or more of the gearwheels (14, 15) arranged coaxially to the first input shaft (7) meshing with a plurality of gearwheels (20, 21) arranged on the output shaft (9); a plurality of shift elements (A, B, C, D) associated with the first input shaft (7) and the countershaft (11), the plurality of shift elements (A, B, C, D) associated with the first input shaft (7) and the countershaft (11), depending on shift position, configured for providing the first prime mover (3) either a gear with a first number of meshed gearwheels or a winding-path gear with a second, larger number of meshed gearwheels; a second sub-transmission (6) comprising the second input shaft (8) for the second prime mover (4), the second sub-transmission (6) configured as a planetary transmission with a sun gear (24), a ring gear (22), and a carrier (23), the ring gear (22) forming the second input shaft (8) of the second sub-transmission (6), the carrier (23) coupled to the output shaft (9) via a gearwheel (14) arranged coaxially to the first input shaft (7); a plurality of shift elements (F, E) associated with the planetary transmission and configured to selectively, depending on their shift position, fix the sun gear (24) to a housing or bring the planetary transmission into direct drive; and a sub-transmission coupling between the first sub-transmission (5) and the second sub-transmission (6), the sub-transmission coupling provided by one of the shift elements (A) associated with the countershaft (11), wherein, when the one of the shift elements (A) associated with the countershaft (11) is engaged, the ring gear (22) of the planetary transmission is coupled to the countershaft (11) and to the first input shaft (7) via the countershaft (11).
2. The transmission of claim 1, wherein the second prime mover (4) is directly coupleable to the second input shaft (8) of the second sub-transmission (6) such that the second prime mover (4) is directly operatively connected to the second input shaft (8) of the second sub-transmission (6).
3. The transmission of claim 1, wherein the second prime mover (4) is indirectly coupleable to the second input shaft (8) of the second sub-transmission (6) such that the second prime mover (4) is indirectly operatively connected to the second input shaft (8) of the second sub-transmission (6).
4. The transmission of claim 1, further comprising an additional shift element (G) is associated with the planetary transmission, via which, depending on shift position, a speed superimposition mode is settable for the first prime mover (3) and the second prime mover (4) at the planetary transmission, wherein the first prime mover (3) is coupled to the sun gear (24) of the planetary transmission, the second prime mover (4) is coupled to the ring gear (22) of the planetary transmission, and the carrier (23) of the planetary transmission is operatively connected to the output shaft (9) in the speed superimposition mode.
5. The transmission of claim 1, further comprising a third prime mover (28) configured as an electric machine, the third prime mover (28) operatively connected to the first input shaft (7).
6. The transmission of claim 5, wherein the third prime mover (28) is coupled either to a fixed gear (12) arranged on the first input shaft (7) or to a fixed gear (16) arranged on the countershaft (11).
7. The transmission of claim 1, wherein a fixed gear (12) arranged on the first input shaft meshes with a fixed gear (16) arranged on the countershaft in order to provide the constant ratio between the first input shaft (7) and the countershaft (11).
8. The transmission of claim 7, further comprising a third prime mover (28) coupled either to the fixed gear (12) arranged on the first input shaft (7) or to the fixed gear (16) arranged on the countershaft (11).
9. The transmission of claim 1, further comprising a separating clutch (KO) associated with the first input shaft (7) for the selectively connecting the first prime mover (3) to the first input shaft (7).
10. The transmission of claim 9, wherein the separating clutch (KO) is a form-locking separating clutch or a friction-locking separating clutch.
11. A transmission system of a motor vehicle, comprising: the transmission (2) of claim 1; the first prime mover (3) coupled to the first input shaft (7); the second prime mover (4) coupled to the second input shaft (8); and a drive output (10) coupled to the output shaft (9).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the invention are explained in greater detail with reference to the drawings, without being limited thereto, in which:
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DETAILED DESCRIPTION
(12) Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
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(14) Thus, the preferred exemplary embodiment is a hybrid transmission system with the internal combustion engine 3, the electric machine 4, and the transmission 2 according to example aspects of the invention.
(15) The transmission 2 according to example aspects of the invention includes two sub-transmissions 5 and 6, namely a first sub-transmission 5 for the first prime mover 3, preferably designed as an internal combustion engine, wherein this first sub-transmission 5 includes a first input shaft 7, to which, in the exemplary embodiment from
(16) Moreover, the transmission 2 according to example aspects of the invention includes a second sub-transmission 6. The second sub-transmission 6 acts as a sub-transmission for the second prime mover 4, preferably designed as an electric machine, wherein the second sub-transmission 6 provides a second input shaft 8, to which, in
(17) In addition, the transmission 2 includes an output shaft 9, namely a single output shaft 9, to which a drive output 10 is coupled. As part of the drive output 10, a differential is schematically shown here.
(18) The first sub-transmission 5 includes, in addition to the first input shaft 7 for the first prime mover 3, a countershaft 11. The countershaft 11 extends in parallel to the first input shaft 7.
(19) Gearwheels 16, 17, and 18 are arranged and/or mounted on the countershaft 11. The gearwheel 16 of the countershaft 11 is a fixed gear, which is rotationally fixed to the countershaft 11. The gearwheels 17 and 18 of the countershaft 11 are idler gears.
(20) The two shift elements A and C of the first sub-transmission 5 are associated with the countershaft 11 and preferably form a double shift element, and so only one of these shift elements A and C can ever be engaged at a time. For the case in which the shift element A is engaged, the idler gear 18 is connected to the countershaft 11 in a rotationally fixed manner. For the case in which the shift element C is engaged, however, the idler gear 17 is connected to the countershaft 11 in a rotationally fixed manner.
(21) The gearwheels 16, 17, and 18 of the countershaft 11 mesh exclusively into gearwheels arranged coaxially to the first input shaft 7, namely into the gearwheels 12, 13, and 15. The gearwheel 12 is a fixed gear of the first input shaft 7, which meshes into the fixed gear 16 of the countershaft 11. As a result, a constant ratio is for the countershaft 11 is implemented.
(22) The gearwheel 13, which is arranged coaxially to the first input shaft 7 and meshes into the idler gear 17 of the countershaft 11, is an idler gear of the first input shaft 7, which is coupled to the first input shaft 7 in a rotationally fixed manner for the case in which a shift element D of the first sub-transmission 5, which is associated with the first input shaft 7, is engaged.
(23) A further idler gear 14, which is arranged coaxially to the first input shaft 7, is mounted on the first input shaft 7. This idler gear 14 is coupled to the input shaft 7 in a rotationally fixed manner for the case in which a further shift element B of the first sub-transmission 5, which is associated with the first input shaft 7, is engaged.
(24) These two shift elements D and B associated with the first input shaft 7 are preferably designed as a double shift element, wherein only one of these shift elements D, B can ever be engaged at a time.
(25) The idler gear 18 of the countershaft 11 meshes into the gearwheel 15. This gearwheel 15 is also positioned coaxially to the first input shaft 7.
(26) Due to the fact that the gearwheels 16, 17, and 18 of the countershaft 11 mesh exclusively with gearwheels 12, 13, and 15, which are arranged coaxially to the first input shaft 7, and, thus, do not mesh with gearwheels of the output shaft 9, the countershaft 11 can be positioned relatively freely, as viewed in the circumferential direction, with respect to the first input shaft 7, namely for the case in which a geometric collision with other assemblies is avoided.
(27) The output shaft 9 of the transmission 2 supports gearwheels 19, 20, and 21, which are all designed as fixed gears. The fixed gear 19 of the output shaft 9 meshes into the drive output 10, namely the differential of the drive output 10. The fixed gear 20 meshes into the idler gear 13 of the first input shaft 7. The fixed gear 21 meshes into the idler gear 14 of the first input shaft 7.
(28) In addition to this first sub-transmission 5 for the first prime mover 3, which is preferably designed as an internal combustion engine, the transmission 2 includes the second sub-transmission 6 for the second prime mover 4, which is preferably designed as an electric machine.
(29) This second sub-transmission 6 is designed as a planetary transmission and includes a ring gear 22, a carrier 23, and a sun gear 24. The carrier 23 provides the second input shaft 8 of the second sub-transmission 6, to which, in the exemplary embodiment from
(30) Shift elements F and E are associated with the second sub-transmission 6, designed as a planetary transmission. Via the shift elements F and E, the sun gear 24 of the planetary transmission 6 can be either fixedly connected to a housing 25 or coupled to another element of the planetary transmission in such a way that the planetary transmission is in direct drive.
(31) For the case in which the shift element E is engaged, the sun gear 24 of the second sub-transmission 6, designed as a planetary transmission, is fixedly connected to the housing. However, for the case in which the shift element F is engaged, the planetary transmission 6 is in direct drive, specifically due to the fact that the sun gear 24 in
(32) In contrast, it would also be possible to make the direct drive available for the second sub-transmission 6, designed as a planetary transmission, in that the sun gear 24 is connected to the carrier 23.
(33) As mentioned above, the first sub-transmission 5 acts as a sub-transmission for the first prime mover 3, which is preferably designed as an internal combustion engine. Depending on the shift position of the shift elements A, B, C, or D, the first sub-transmission 5 provides either a conventional gear with a first number of instances of gearwheel meshing, namely with two instances of gearwheel meshing, or a winding-path gear with a second, larger number of instances of gearwheel meshing, namely with four instances of gearwheel meshing, for the first prime mover 3.
(34) The Gear VM1 and the Gear VM3 in the shift pattern from
(35) The conventional gears with the smaller number of instances of gearwheel meshing are the gears VM2 and VM4 in the shift pattern from
(36) The two sub-transmissions 5, 6 of the transmission 2 are coupleable to each other via a sub-transmission coupling. This sub-transmission coupling is made available by the shift element A associated with the countershaft 11. For the case in which the shift element A is engaged, the first prime mover 3, which is preferably designed as an internal combustion engine, and the second prime mover 4, which is preferably designed as an electric machine, are in a fixed speed ratio. Thus, the first prime mover 3 can utilize the gears of the second sub-transmission 6 and the second prime mover 4 can utilize the gears of the first sub-transmission 5. In this way, in particular, in the condition 1 in the shift pattern from
(37) The shift pattern from
(38) Moreover, an electrical energy accumulator (not shown) can be charged in neutral.
(39) Due to the fact that the second sub-transmission 6 is designed as a planetary transmission, the output shaft 9 can be designed to be relatively short and includes only two fixed gears 20, 21 meshing with the idler gears 13, 14 of the first input shaft 7. As a result, installation space and weight can be saved. For the case in which the shift elements F and E are designed as a double shift element, which is arranged at the end of the first input shaft 7, the installation space can be further reduced. A further reduction of installation space is possible when, as in
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(42) It is pointed out here that, in the exemplary embodiments from
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(45) In the EDA operating mode, a starting operation can be carried out when the energy accumulator is dead, since the second prime mover 4, designed as an electric machine, rotates in reverse and, therefore, operates as a generator when the vehicle is at a standstill.
(46) In the exemplary embodiment from
(47) This third prime mover 28, designed as an electric machine, is connected, in
(48) Alternatively, the third prime mover 28 can also be directly connected to the fixed gear 12 of the first input shaft 7. Moreover, the third prime mover 28 can be connected via a chain. For this purpose, an additional fixed gear would be necessary on the first input shaft 7 or the countershaft 11, at which the chain can engage. In addition, the third prime mover 28, which is a further electric machine, can also be arranged coaxially to the first input shaft 7, and, in fact, at either end of the transmission 2, i.e., either adjacent to the first prime mover 3, designed as an internal combustion engine, or at the opposite end adjacent to the second sub-transmission 6. A combination of two coaxial electric machines 4 and 28, similarly to the variant from
(49) The third prime mover 28, designed as an electric machine, can operate as a starter-generator and, in this way, improve the function of the transmission system. Moreover, a serial operation is possible, in which the third prime mover 28 generates electric current for the second prime mover 4, and, in fact, in the shift conditions 10 and 11 in the shift pattern from
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(51) This separating clutch K0 is a form-locking separating clutch in the exemplary embodiment from
(52) For the case in which the separating clutch K0 is engaged or, alternatively, not present, a power-split operation can be made available. For the case in which, in
(53) For the case in which, in
(54) In the exemplary embodiment from
(55) In this case, it is advantageous that the third prime mover 28, designed as an electric machine, needs considerably less supporting torque and power at the sun gear 24 than the second prime mover 4, designed as an electric machine, at the ring gear 22. As a result, the third prime mover 28 can be implemented by a comparatively small and low-cost electric machine.
(56) When the separating clutch K0 is disengaged, a starting operation can also take place purely electrically in a EDA mode. For the case in which only the shift element G is engaged and all other shift elements are disengaged, a speed superimposition mode exists between the two electric machines, which are made available by the prime movers 4 and 28, at the planetary transmission 6. In this way, a starting operation can take place purely electrically, wherein both electric machines 4 and 28 can also rotate when the vehicle is stationary. As a result, a standstill derating can be prevented at the electric machines 4, 28.
(57) It is possible to actuate the separating clutch K0 and the further shift element G via a common actuator, and so only one of the shift elements K0 or G can ever be engaged at a time, but never both simultaneously. As a result, an actuator can be saved. It is disadvantageous in this case, however, that a power-split operation is not possible when the separating clutch K0 is engaged, since separating clutch K0 and the shift element G can not be simultaneously engaged. A serial operation is possible when the electrical energy accumulator is dead, however.
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(60) The example variants shown in
(61) Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
REFERENCE CHARACTERS
(62) 1 transmission system 2 transmission 3 first prime mover/internal combustion engine 4 second prime mover/electric machine 5 first sub-transmission 6 second sub-transmission 7 first input shaft 8 second input shaft 9 output shaft 10 drive output 11 countershaft 12 fixed gear 13 idler gear 14 idler gear 15 idler gear 16 fixed gear 17 idler gear 18 idler gear 19 fixed gear 20 fixed gear 21 fixed gear 22 ring gear 23 carrier 24 sun gear 25 housing 26 spur gear stage 27 spur gear stage 28 third prime mover/electric machine 29 spur gear stage A shift element B shift element C shift element D shift element E shift element F shift element G shift element K0 separating clutch