Method for Electrical Energy Storage with Co-production of Liquefied Methaneous Gas
20180066888 ยท 2018-03-08
Inventors
Cpc classification
F25J2210/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J2270/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0251
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25J1/0037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16T1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25J1/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E50/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F25J1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C10L3/10
CHEMISTRY; METALLURGY
Abstract
A method for electrical energy storage with co-production of liquefied methaneous gas which comprises in combination the processes of charging the storage with liquid air through its production using an externally powered compressor train and open air auto-refrigeration cycle, storing the produced liquid air and discharging the storage through pumping, regasifying, superheating and expanding the stored air with production of on-demand power, and additionally includes a process of recovering the cold thermal energy released by regasified liquid air for controlled liquefying the methaneous gas delivered into energy storage facility at a rate and pressure consistent with those of liquid air.
Claims
1. A method for electrical energy storage with co-production of liquefied methaneous gas (LMG), comprising in combination: charging the energy storage including the steps of externally powered compressing the fresh air stream up to a bottom charge pressure with its further freeing from the CO.sub.2 and H.sub.2O contaminants, mixing the streams of treated fresh and recirculating air streams at a bottom charge pressure thus forming a process air stream, succeeding externally powered compressing the process air up to a rated charge pressure and its final self-powered compressing up to a top charge pressure and processing between the top and bottom charge pressures in the turbo expander-compressor based open air auto-refrigeration cycle, resulting in generating a liquefied air from a part of process air at a bottom charge pressure and recirculating a rest of it for mixing with a fresh air; storing the produced liquid air between the energy storage charge and discharge; discharging the storage including the processes of pumping the liquid air at a top discharge pressure, capturing a cold thermal energy from liquid air resulting in its re-gasifying, further thermally assisted air superheating and its at least one-stage expanding down to bottom discharge pressure with on-demand producing a discharge power as a main product of the energy storage facility; delivering a pressurized methaneous gas from any available source of such gas; harnessing the captured cold thermal energy of the re-gasified discharged air in the process of liquefying a delivered methaneous gas; and wherein the improvement comprises in combination: the said self-powered compressing a process air from a rated level up to a top charge pressure is performed through pressurizing the whole air stream air by at least two booster compressors driven by the warm and cold turbo-expanders of open air auto-refrigeration cycle and placed in tandem; a bulk of the delivered methaneous gas is dried and ridded of the undesirable contaminants; the captured cold thermal energy of the re-gasified discharged air is used for liquefying the treated bulk of delivered methaneous gas directly at the energy storage facility; the LMG is produced at a bottom cycle pressure above atmospheric value and on-demand delivered to the customers as a saleable co-product of the energy storage facility; the LMG production is controlled based on the relationship between the parameters (flow-rates and pressures) of the methaneous gas being liquefied and liquid air being re-gasified established for a given pressure of the LMG product; and a thermal energy assisted to energy storage facility during its discharge is derived from combusting the untreated rest of delivered methaneous gas.
2. A method as in claim 1, wherein a delivered methaneous gas is selected from the group consisting of but not limited to conventional natural gas, synthetic natural gas, biogas, landfill gas, tight gas, shale gas and coal bed and mine methane.
3. A method as in claim 1, wherein controlling the LMG co-production directly at the energy storage facility is aimed at maximizing its yield up to 15%-55% of liquid discharge air flow-rate depending on the said pressures of pumped liquid discharge air, LMG produced and methaneous gas supplied.
4. A method as in claim 1, wherein combusting the untreated rest of delivered methaneous gas is performed in the integrated indirect gas fired recirculating heater placed in the closed loop, wherein circulating an intermediate heat carrier between the said heater and air superheaters at energy storage facility is provided.
5. A method as in claim 1, wherein combusting the untreated rest of delivered methaneous gas is performed in the integrated direct gas fired recirculating heater placed in the open circuit, wherein circulating an intermediate heat carrier from a said heater to the air superheaters at energy storage facility with a waste heat recovery of exhausted carrier are provided.
6. A method as in claim 1, wherein a methaneous gas destined for liquefaction at the energy storage facility is dried and ridded of the undesirable contaminants at the co-located liquefaction plant.
7. A method as in claim 1, wherein a methaneous gas destined for liquefaction at the energy storage facility is dried and ridded of the undesirable contaminants directly at the energy storage facility.
8. A method as in claims 1 and 7, wherein drying and purifying a delivered methaneous gas during energy storage discharge is performed at least partially with use of equipment employed for drying and purifying a fresh air before its liquefaction and specially designed for treating by turns both gaseous streams.
9. A method as in claims 1 and 7, wherein drying and purifying a delivered methaneous gas during energy storage discharge is performed at least partially through condensing, freezing and removing the undesirable contaminants at the intermediate stage of the methaneous gas cooling and liquefaction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Embodiments will hereinafter be described in detail below with reference to the accompanying drawings, wherein lie reference numerals represent like elements. The accompanying drawings have not necessarily been drawn to scale. Where applicable, some features may not be illustrated to assist in the description of underlying features.
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE INVENTION
[0028] The practical realization of the proposed method for electrical energy storage (EES) with co-production of liquefied methaneous gas (LMG) may be performed through the operational interaction between all the involved facilities, equipment and utilities.
[0029] During EES charge a fresh air is captured from atmosphere and delivered through the pipe 101 into a package 102, wherein its freeing from CO.sub.2 and H.sub.2O and compression up to a rated pressure are performed. Here compressing a recirculating air stream up to the said rated pressure is also conducted. A power required for air compression is consumed from the electrical grid through a line 201. A further processing of the charging air in the package 103 results in liquefying a part of process air which is delivered through a pipe 104 into a said storage 105, whereas a rest of air recirculates into a package 102.
[0030] During EES discharge a liquid air is captured from storage 105 through pipe 106 and pumped under pressure into heat exchange package 103. Here a cold thermal energy inherent in liquid air stream is captured, resulting in its re-gasification. The discharged air stream is further superheated with use of assistant thermal energy derived from combusting a gaseous methaneous fuel delivered into a said indirect gas fired recirculating heater (IGFH) or duct burner 400 from gas distribution grid 300 through a pipe 302. In the case of IGFH usage, the said assistant thermal energy is transferred from a heater 400 into a EES facility 100 by an intermediate heat carrier circulating in the closed loop 401-402 between the heater 400 and EES facility 100. Expanding a superheated air stream in the turbomachinery of package 102 leads to generation of power delivered into grid through a line 202. The expanded air is exhausted into atmosphere through a pipe 107.
[0031] Of total amount of gaseous fuel delivered into EES facility through pipes 301 and 302, only 3-5% is directed through pipe 302 to the IGFH or duct burner 400, whereas the most (95-97%) of delivered gas is directed through a pipe 301 for its conversion into a saleable liquefied methaneous gas (LMG) co-product. If needed, a gas destined for liquefaction may be treated of CO.sub.2, H.sub.2O and other impurities in the optional gas pre-treatment unit 111. Alternatively already treated gas may be delivered from the co-located LNG plant or biogas treatment unit. A cold thermal energy required for methaneous gas liquefaction is extracted in the package 103 from a liquid air stream being re-gasified during FPS discharge. The generated LMG is directed through a pipe 108 into the storage tank 109 and on-demand delivered through a pipe 110 to the customers as a saleable co-product of the EES facility. Maximizing the LMG co-production rate is achieved through controlling a relationship between the flow-rates of methaneous gas, which is delivered through a pipe 301 and destined for liquefaction, and liquid air, which is delivered through a pipe 106 and destined for re-gasification. The said relationship may be selected in the range from 0.15 to 0.55, depending on the pressures of pumped liquid discharged air, LMG produced and methaneous gas supplied.
[0032]
[0037] According to the present invention, compressor train is designed as two-stage turbomachinery, wherein the first compression stage 102 and second compression stage 106 are driven by the common electric motor 103. A fresh air from atmosphere is delivered through a pipe 101 into the first compression stage 102 and pressurized up to a bottom charge pressure. Train is equipped with intercooler 104 and inter-cleaner (adsorber) 105 for capture of moisture and carbon dioxide from a pressurized fresh air. The adsorber may be used also for at least partial treatment of methaneous gas delivered from the package 500 (see
[0038] Further compressing the entire process air stream up to a top charge pressure is sequentially performed in the booster compressors 201 and 301 driven by the warm and cold turbo-expanders 202 and 302 with cooling the air after each compressor in the heat exchangers 203 and 303 accordingly. At the said top charge pressure the process air stream is directed to the point 401, wherein it is divided into two streams 402 and 404. The first extracted part of process air (stream 402) is expanding down to a bottom charge pressure in the said warm turbo-expander 202 with an accompanied deep cooling of expanded air stream 403. The rest of process air (stream 404) is delivered into a deep cooler 405, wherein its temperature decreased substantially below 0 C. with a recirculating air stream. At the outlet of deep cooler 405 (point 407) the deeply cooled rest of process air stream 406 is further divided into two streams (408 and 410). The second extracted part of process air (stream 408) is expanding in the said cold turbo expander 302 down to a bottom charge pressure with an accompanied deep cooling of expanded air stream 409 down to a temperature below a temperature of the stream 403. The definitive rest 410 of process air is additionally cooled and fully liquefied in the air liquefier 411. The liquefied definitive rest of process air is further directed into a generator-loaded turbine 412, wherein it is expanded down to a bottom charge pressure with an accompanied final cooling of expanded air down to bottom charge temperature. A bottom charge pressure is selected at a level exceeding atmospheric pressure by 1-7 bar. An air separator 413 installed at the outlet of expander 412 is used to separate the liquid and gas phases of the finally expanded and cooled definitive rest of process air. The liquid air stream 414 is directed to the pressurized liquid air vessels 415, wherein it is stored at the bottom charge pressure and temperature between the EES charge and discharge. The gaseous air stream 416 is directed to the point 417, wherein its mixing with an expanded and cooled second extracted part 409 of process air is performed. This results in formation of an initial part 418 of recirculating air stream at a bottom charge pressure. The said initial part 418 of recirculating air stream is further used for the final cooling and liquefying the definitive rest 410 of process air in the air liquefier 411, causing the accompanied heating the outgoing stream 419. The said stream 419 is mixed at the point 420 with the first extracted part 403 of process air coming from the warm expander 202, resulting in final formation of the recirculating stream 421. The said recirculating stream 421 is further used for said cooling the rest 404 of process air in the deep cooler 405, causing the accompanied further heating the outgoing stream 422. The recirculating air stream 422 outgoing from the deep cooler 405 at a bottom charge pressure is directed into the package 100 for mixing with a fresh air stream at the point 107.
[0039]
[0040] Here the following equipment packages are used: [0041] 400air liquefaction, separation and storage equipment [0042] 500methaneous gas liquefaction and LMG storage equipment [0043] 600air expander train [0044] 700indirect gas fired recirculating heater package.
[0045] Operation of the EES facility in discharge operation mode is performed as follows. A stream 422 of liquid process air is extracted at a bottom discharge pressure from the storage 415 and pumped by a pump 423 up to top discharge pressure selected in the range between 10 and 200 bar. The discharged air stream 424 is delivered into a package 500 which is destined for liquefaction of any pressurized methaneous gas supplied from a local source 501 of such gas. In the
[0046] To provide the LMG production directly at the EES facility a pumped discharged air stream 424 is delivered into a methaneous gas liquefierdischarged air regasifier 504. Exchange of thermal energy between the discharged liquid air and supplied methaneous gas in this heat exchanger results in liquefaction of entire methaneous gas stream 502 and regasification of entire discharged air stream 424. The latter is directed from the regasifier 504 to the air expander train 600, wherein it first preheated in the recuperator 601, and thereafter superheated in the heat exchanger 602. The following expanding the superheated air stream is performed in the at least one-stage expander train 600 whose configuration is selected with regard to a top discharged air pressure provided by a pump 423. At a said pressure exceeding 40-45 barA a two-stage expander train configuration with reheating a discharged air between the stages above 600 C. is preferable. Such a configuration makes possible to use a modernized back-pressure steam turbine as the first high-pressure stage of air expander. At the same time it requires that a temperature of discharged air at the inlet of first stage do not exceeding 600 C.
[0047] As shown in the
[0048] A liquefied methaneous gas is directed from the heat exchanger 504 to the generator 506 loaded liquid gas expander 505, wherein its depressurization down to a selected storage pressure with a final cooling are performed. This results in forming the LMG co-product which is stored in the pressurized storage tank 507 and on-demand delivered to the customers through a pipe 508.
[0049]
[0054] Operation of the EES facility in discharge operation mode is performed as follows. A stream 422 of liquid process air is extracted at a bottom discharge pressure from the storage 415 and pumped by a pump 423 up to top discharge pressure selected in the range between 10 and 200 bar. The discharged air stream 424 is delivered into a package 500 which is destined for liquefaction of any pressurized methaneous gas supplied from a local source of such gas. In the
[0055] To provide the LMG production directly at the EES facility a pumped discharged air stream 424 is delivered into a methaneous gas liquefierdischarged air regasifier 504. Exchange of thermal energy between the discharged liquid air and supplied methaneous gas in this heat exchanger results in liquefaction of entire methaneous gas steam 502 and regasification of entire discharged air stream 424. The latter is directed from the regasifier 504 to the two-stage air expander train 800, wherein it is first superheated in the heat exchanger 801 up to top discharge temperature and thereafter is used for reheating the discharged air stream in the heat exchanger 802 between the expander stages 804 and 806. After following repeated superheating in the heat exchanger 803 up to intermediate discharge temperature this air is expanded firstly in the high pressure stage 804 of expander train, reheated in the said heat exchanger 802 up to a temperature close to top discharge value and then expanded in the low pressure stage 805 of expander train.
[0056] As shown in the
[0057] A liquefied methaneous gas is directed from the heat exchanger 504 to the generator 506 loaded liquid gas expander 505, wherein its depressurization down to a selected storage pressure with a final cooling are performed. This results in forming the LMG co-product which is stored in the pressurized storage tank 507 and on-demand delivered to the customers through a pipe 508.
INDUSTRIAL APPLICABILITY
[0058] The performances of Electrical Energy Storage (EES) facility with co-production of liquefied methaneous gas (LMG) directly at the facility (see
[0059] In the conducted feasibility study it was assumed that the EES facility is supplied with pressurized and treated natural gas from a co-located pre-treatment unit or a part of pre-treated gas is delivered from the adjacent LNG plant. A required amount of untreated gas is delivered to the duct burner placed into open circuit of intermediate heat carrier with recuperator of exhaust waste heat (see
[0060] The given and assumed technical data used in numerical simulation of the EES facility performance are listed in the Table 1 below.
TABLE-US-00001 TABLE 1 Parameter Unit Data EES facility discharge power at the identical number of MWe 7-9 charge and discharge hours Total compressor polytropic & mechanical efficiency % 87 Total expander adiabatic & mechanical efficiency % 87 Total coupling & electric motor efficiency of % 97.5 turbomachinery Isentropic liquid air and gas expander efficiencies % 85 Isentropic liquid air pump efficiency % 80 Small generator/motor electric efficiency % 96 Compressor train outlet pressure barA 34.8 Top charge pressure barA 61.7 Bottom charge pressure barA 6.7 Top discharge temperature C. 870 Top discharge pressure barA 150 Assumed pressure drop in piping barA 0 Assumed pressure drop in each heat exchanger barA 0.025 Discharged air temperature at HP expander inlet C. 565 Discharged air pressure at HP expander outlet barA 43 LNG co-product pressure barA 7 Natural gas inlet pressure barA 66
[0061] In their turn, the calculated performance resulted from numerical simulation of the EES facility charge are presented in the Table 2. Here the following designations are used for the charge process:
G.sub.PA and G.sub.LAflow-rates of process air and liquid air produced, kg/s;
W.sub.FAC, W.sub.MAC and W.sub.LAEmechanical power consumed by the feed and main air compressors and produced by the liquid air expander, kWm;
W.sub.CHtotal electric power consumed during EES charge, kWe;
ALR=G.sub.LA/G.sub.PAair liquefaction ratio, %; and
.sub.CH=W.sub.GH/(G.sub.LA3.6)specific power consumed by the EES facility during its charge, kWh/ton of liquid air.
TABLE-US-00002 TABLE 2 G.sub.PA G.sub.LA W.sub.FAC W.sub.MAC W.sub.LAE W.sub.CH .sub.CH ALR Remarks 48 8.9 2,283 10,631 53 13,194 412 18.5 Uncooled AC
[0062] The calculated performance of the discharge process are presented in the Table 3, wherein the following designations are used:
G.sub.NG and G.sub.LNGflow-rates of natural gas delivered and liquefied natural gas produced, kg/s;
W.sub.HPAE, W.sub.LPAE and W.sub.LGEmechanical power produced by the high and low pressure air expanders and liquid gas expander, kWm;
W.sub.AUXmechanical power consumed by the liquid air pump and air blower, kWm;
W.sub.DCHelectric power produced during EES discharge, kWe;
GLR=G.sub.LNG/G.sub.NGgas liquefaction ratio, %; and
.sub.DCH=W.sub.DCH/(G.sub.LA3.6)specific discharge produced by the EES facility during its discharge, kWh/ton of liquid air.
TABLE-US-00003 TABLE 3 G.sub.NG G.sub.LNG GLR W.sub.HPAE W.sub.LPAE W.sub.LGE W.sub.AUX W.sub.DCH .sub.DCH 4.04 4.04 100 2,048 6,102 48 297 7,683 240
[0063] As may be seen from the data presented in the Tables 1-3, the amount of LNG produced directly at the EES facility during its discharge constitutes 4 kg/s or 45.4% of an amount of liquid air produced during EES facility charge for the given conditions mentioned above.
[0064] The achievable relationships between the amounts of LNG and liquid air produced for a wide range of the liquid air and feed NG pressures at the fixed pressure of LNG produced are presented in the
[0065] The concluding analysis of the calculated EES facility performance is presented below, wherein the following designations are used:
G.sub.SCamount of fuel combusted in duct burner and supposedly used for LNG production only, kg/s;
LHV=47,141 kJ/kgassumed low heating value of fuel used;
Qth=G.sub.SCLHVheat input in the EES facility, kWth;
G.sub.SC/(G.sub.SCG.sub.LNG)100relative amount of fuel self-consumed at the EES facility and substituted LNG plants, %;
.sub.EL=33%assumed fuel-to-power conversion efficiency at the EES facility and substituted LNG plants;
W.sub.LNG=G.sub.SCLHV.sub.ELpower consumed for gas liquefaction at the EES facility and substituted LNG plants, kWe;
.sub.LNG=W.sub.LNG/(G.sub.LNG3.6)specific power consumed in liquefaction process, kWh/t of LNG;
W.sub.(LNG)i=W.sub.(LNG)1W.sub.(LNG)3, where i=2, 3, 4saving in power consumption at the substituting EES facilities, kWe;
W.sub.(DCH)i=W.sub.DCH+W.sub.(LNG)itotal discharge power of substituting EES facilities, kWe;
RTE.sub.REC=(W.sub.DCH/W.sub.CH)100recasted round-trip efficiency of substituting EES facilities, %; and
RTE.sub.GRID=W.sub.DCH/W.sub.CHgrid round-trip efficiency of basic EES facility.
[0066] A thermal assistance to operation of the EES facility in discharge mode is performed through combustion of only 4% of total amount of natural gas delivered to the EES facility. This is far less than is self-consumed at the known, especially small-scale, LNG plants, wherein natural gas self-consumption ranges from 7% to 11% and above depending on a type of used liquefaction technology and size of LNG plant. That much energy saving, provided by the LNG liquefaction directly at the EES facility, should be reflected in the calculation of its recasted round-trip efficiency.
[0067] For these purposes a fuel self-consumed both at the basic EES facility and at the substituted LNG plants should be converted into power consumed for gas liquefaction. At the medium-to-large scale LNG plants this may be effected using the integrated simple cycle gas turbine plants with fuel-to-power conversion efficiency between 34% and 36%. The small-to-medium scale LNG plants consume often a power for their operation from the grid, wherein average fuel-to-power conversion efficiency is about 31%. In the considered case a value of such efficiency is assumed to be equal to 33%. Division of the calculated values of consumed power by the amount of LNG produced makes possible to determine a specific power consumed in liquefaction process. In addition, through comparison of the calculated values of consumed power for each known liquefaction technology with a power arbitrarily consumed for gas liquefaction at the basic EES facility, a possible saving in power consumption may be determined. This saved power should be added to the EES discharge power determined in the Table 3, after which a total discharge power has to be divided by the charge power determined in the Table 2. It makes possible to define a recasted round-trip efficiency of the substituting EES facilities with LNG co-production.
[0068] The results of calculation are presented in the Table 4 and
TABLE-US-00004 TABLE 4 Basic EES Possible data of the substituted Parameters Unit facility LNG plants i 1 2 3 4 G.sub.LNG kg/s 4.04 4.04 4.04 4.04 Fuel self-consumption % 4 7 9 11 G.sub.SC kg/s 0.168 0.304 0.399 0.498 Qth kWth 7,914 14,307 18,786 23,490 W.sub.LNG kWe 2,612 4,721 6,199 7,752 .sub.LNG kWh/ton 180 325 427 534 Basic EES Possible data of the substituting facility EES facilities W.sub.LNG kWe 0 2,110 3,588 5,140 W.sub.DCH kWe 7,682 7,682 7,682 7,682 W.sub.DCH kWe 7,682 9,792 11,270 12,822 RTE.sub.REC % 74.2 85.4 97.2 RTE.sub.GRID % 58.2
[0069] As evident from the
[0070] It should be noted that the term comprising does not exclude other elements or steps and a or an do not exclude a plurality. It should also be noted that reference signs in the claims should not apparent to one of skill in the art that many changes and modifications can be effected to the above embodiments while remaining within the spirit and scope of the present invention.