Pulse-width-regulating valve
09909674 ยท 2018-03-06
Assignee
Inventors
Cpc classification
F01L19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7846
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01L35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/0396
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/52458
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L35/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/524
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K11/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pulse-width-regulating valve is for the regulation of a fluid flow or a fluid pressure. The pulse-width-regulating valve comprises a cut-off valve connected in series with an inflow valve, at least one of the cut-off valve and the inflow valve being provided with an axially displaceable or rotatable valve element which has an opening position or a closing position at a distance from a starting position of the valve element. A method of operating a pulse-width-regulating valve comprises: regulating a valve gear device by a valve synchronizer, in accordance with at least two displacement curves; and by one or more valve actuators, displacing or rotating corresponding valve elements arranged in the pulse-width-regulating valve.
Claims
1. A pulse-width-regulating valve configured to regulate at least one of a fluid flow and a fluid pressure, the pulse-width-regulating valve comprising: a valve housing comprising an inlet port, an outlet port, and an intermediate-passage port disposed between the inlet port and the outlet port; a cut-off valve comprising a first valve element having a first through-going fluid passage, the first valve element being movable into and between an open position in which fluid flow from the inflow port to the intermediate-passage port is allowed via the first through-going fluid passage and a closed position in which fluid flow from the inflow port to the intermediate-passage port is prevented; an inflow valve connected in series with the cut-off valve, the inflow valve comprising a second valve element having a second through-going fluid passage, the second valve element being movable into and between an open position in which a fluid flow from the intermediate-passage port to the outlet port is allowed via the second through-going fluid passage and a closed position in which fluid flow from the intermediate-passage port to the outlet port is prevented; and wherein the cut-off valve and the inflow valve each comprise a gliding port transition that is configured such that the first valve element and second valve element can be accelerated prior to reaching their respective open and closed positions, thereby enabling opening and closing of the cut-off valve and the inflow valve at a highest possible displacement speed of the respective first and second valve elements, the pulse-width-regulating valve further comprising a valve gear device that is configured to move at least one of the cut-off valve and the inflow valve into and between the respective open and closed positions, wherein the valve gear device is configured to move the cut-off valve at a first opening speed towards the open position, wherein the valve gear device is configured to move the cut-off valve at a first closing speed towards the closed position, wherein the first opening speed is greater than the first closing speed, and wherein the valve gear device is configured to move the inflow valve at a second opening speed towards the open position, wherein the valve gear device is configured to move the inflow valve at a second closing speed towards the closed position, wherein the second closing speed is greater than a second opening speed.
2. A pulse-width-regulating valve configured to regulate at least one of a fluid flow and a fluid pressure, the pulse-width-regulating valve comprising: a valve housing comprising an inlet port, an outlet port, and an intermediate-passage port disposed between the inlet port and the outlet port; a cut-off valve comprising a first valve element having a first through-going fluid passage, the first valve element being movable into and between an open position in which fluid flow from the inflow port to the intermediate-passage port is allowed via the first through-going fluid passage and a closed position in which fluid flow from the inflow port to the intermediate-passage port is prevented; an inflow valve connected in series with the cut-off valve, the inflow valve comprising a second valve element having a second through-going fluid passage, the second valve element being movable into and between an open position in which a fluid flow from the intermediate-passage port to the outlet port is allowed via the second through-going fluid passage and a closed position in which fluid flow from the intermediate-passage port to the outlet port is prevented; and wherein the cut-off valve and the inflow valve each comprise a gliding port transition that is configured such that the first valve element and second valve element can be accelerated prior to reaching their respective open and closed positions, thereby enabling opening and closing of the cut-off valve and the inflow valve at a highest possible displacement speed of the respective first and second valve elements, the pulse-width-regulating valve further comprising a driving flow channel formed through the first valve element, wherein the driving flow channel is in fluid communication with the second valve element when the first valve element is the closed position.
3. A pulse-width-regulating valve configured to regulate at least one of a fluid flow and a fluid pressure, the pulse-width-regulating valve comprising: a valve housing comprising an inlet port, an outlet port, and an intermediate-passage port disposed between the inlet port and the outlet port; a cut-off valve comprising a first valve element having a first through-going fluid passage, the first valve element being movable into and between an open position in which fluid flow from the inflow port to the intermediate-passage port is allowed via the first through-going fluid passage and a closed position in which fluid flow from the inflow port to the intermediate-passage port is prevented; an inflow valve connected in series with the cut-off valve, the inflow valve comprising a second valve element having a second through-going fluid passage, the second valve element being movable into and between an open position in which a fluid flow from the intermediate-passage port to the outlet port is allowed via the second through-going fluid passage and a closed position in which fluid flow from the intermediate-passage port to the outlet port is prevented; and wherein the cut-off valve and the inflow valve each comprise a gliding port transition that is configured such that the first valve element and second valve element can be accelerated prior to reaching their respective open and closed positions, thereby enabling opening and closing of the cut-off valve and the inflow valve at a highest possible displacement speed of the respective first and second valve elements, wherein the first and second valve elements comprise first and second end faces, respectively, that are perpendicular to respective center axes of the first and second valve elements, and further comprise valve axles that project through respective valve seals in the valve housing.
4. The pulse-width regulating valve according to claim 3, wherein the gliding port transition of the cut-off valve is defined by: the first valve element of the cut-off valve being further movable into a first starting position in which the fluid flow from the inlet port to the intermediate-passage port is prevented, wherein the open position is located between the first starting position and the closed position, and the first valve element of the cut-off valve being further movable into a second starting position in which the fluid flow from the inlet port to the intermediate-passage port is prevented, wherein the closed position is located between the second starting position and the open position.
5. The pulse-width regulating valve according to claim 3, wherein the gliding port transition of the inflow valve is defined by: the second valve element of the inflow valve being movable into a first starting position in which the fluid flow from the intermediate-passage port to the outlet port is prevented, wherein the open position is located between the first starting position and the closed position; and the second valve element of the inflow valve being movable into a second starting position in which fluid flow from the intermediate-passage port to the outlet port is prevented, wherein the closed position is located between the second inflow valve staring position and the open position.
6. The pulse-width-regulating valve according to claim 3, wherein at least one of the first and second valve elements is axially displaceable.
7. The pulse-width-regulating valve according to claim 3, wherein at least one of the first and second valve elements is rotatable.
8. The pulse-width-regulating valve according to claim 3, wherein at least one of the inflow valve and the cut-off valve are selected from the group consisting of a shell valve, a slide valve, and a rotating valve.
9. The pulse-width-regulating valve according to claim 3, further comprising a valve gear device that is configured to move at least one of the cut-off valve and the inflow valve into and between the respective open and closed positions.
10. The pulse-width-regulating valve according to claim 9, wherein the valve gear device is configured to move the cut-off valve at a first opening speed towards the open position, wherein the valve gear device is configured to move the cut-off valve at a first closing speed towards the closed position, wherein the first opening speed is greater than the first closing speed, and wherein the valve gear device is configured to move the inflow valve at a second opening speed towards the open position, wherein the valve gear device is configured to move the inflow valve at a second closing speed towards the closed position, wherein the second closing speed is greater than a second opening speed.
11. The pulse-width regulating valve according to claim 9, wherein the valve gear device is configured to accelerate the first and second valve elements in advance of transitional phases during which the first and second valve elements are being moved into or out of the open and closed positions.
12. The pulse-width-regulating valve according to claim 9, wherein the valve gear device comprises at least one actuator selected from the group consisting of a mechanical valve actuator, a hydraulic valve actuator, a pneumatic valve actuator, an electromechanical valve actuator, an electrohydraulic valve actuator, and an electro-pneumatic valve actuator.
13. The pulse-width-regulating valve according to claim 9, further comprising a valve synchronizer that is operably connected to the valve gear device.
14. The pulse-width-regulating valve according to claim 13, wherein the valve synchronizer is configured to adjust an operational phase relationship between opening and closing movements of the inflow and cut-off valves.
15. The pulse-width-regulating valve according to claim 3, wherein the valve housing comprises at least one leak port.
16. The pulse-width-regulating valve according to claim 3, wherein at least one of the first and second valve elements has an aperture, wherein at least one of the inlet port, the outlet port and the intermediate-passage port has an aperture that is sized differently than the aperture of the at least one of the first and second valve elements so as to achieve a valve opening over an extended area of the at least one of the first and second valve elements.
17. The pulse-width-regulating valve according to claim 3, further comprising a driving flow channel formed through the first valve element, wherein the driving flow channel is in fluid communication with the second valve element when the first valve element is the closed position.
18. The pulse-width-regulating valve according to 3, wherein the first and second end faces define axial-pressure faces having equal dimensions.
19. A pulse-width-regulating valve configured to regulate at least one of a fluid flow and a fluid pressure, the pulse-width-regulating valve comprising: a valve housing comprising an inlet port, an outlet port, and an intermediate-passage port disposed between the inlet port and the outlet port; a cut-off valve comprising a first valve element having a first through-going fluid passage, the first valve element being movable into and between an open position in which fluid flow from the inflow port to the intermediate-passage port is allowed via the first through-going fluid passage and a closed position in which fluid flow from the inflow port to the intermediate-passage port is prevented; an inflow valve connected in series with the cut-off valve, the inflow valve comprising a second valve element having a second through-going fluid passage, the second valve element being movable into and between an open position in which a fluid flow from the intermediate-passage port to the outlet port is allowed via the second through-going fluid passage and a closed position in which fluid flow from the intermediate-passage port to the outlet port is prevented; and wherein the cut-off valve and the inflow valve each comprise a gliding port transition that is configured such that the first valve element and second valve element can be accelerated prior to reaching their respective open and closed positions, thereby enabling opening and closing of the cut-off valve and the inflow valve at a highest possible displacement speed of the respective first and second valve elements, wherein the first and second valve elements comprise first and second end faces, respectively, that are perpendicular to respective center axes of the first and second valve elements, and further comprise valve axles that project through respective valve seals in the valve housing, and wherein the first and second end faces define axial-pressure faces having equal dimensions.
20. A pulse-width-regulating valve configured to regulate at least one of a fluid flow and a fluid pressure, the pulse-width-regulating valve comprising: a valve housing comprising an inlet port, an outlet port, and an intermediate-passage port disposed between the inlet port and the outlet port; a cut-off valve comprising a first valve element having a first through-going fluid passage, the first valve element being movable into and between an open position in which fluid flow from the inflow port to the intermediate-passage port is allowed via the first through-going fluid passage and a closed position in which fluid flow from the inflow port to the intermediate-passage port is prevented; an inflow valve connected in series with the cut-off valve, the inflow valve comprising a second valve element having a second through-going fluid passage, the second valve element being movable into and between an open position in which a fluid flow from the intermediate-passage port to the outlet port is allowed via the second through-going fluid passage and a closed position in which fluid flow from the intermediate-passage port to the outlet port is prevented; and wherein the cut-off valve and the inflow valve each comprise a gliding port transition that is configured such that the first valve element and second valve element can be accelerated prior to reaching their respective open and closed positions, thereby enabling opening and closing of the cut-off valve and the inflow valve at a highest possible displacement speed of the respective first and second valve elements; wherein the first and second valve elements comprise first and second end faces, respectively, that are perpendicular to respective center axes of the first and second valve elements, and further comprise valve axles that project through respective valve seals in the valve housing, and the pulse-width-regulating valve further comprising a preloading element that axially preloads the first and second valve elements so as to provide a compressive force against the first and second end faces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In what follows, an example of a preferred embodiment is described, which is visualized in the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
(20) In the function diagrams of
(21) q, in
(22) , in
(23) m, in
(24) Reference is first made to
(25) In
(26) Reference is now made to
(27) The valve housing 19 is also provided with leak ports 16 to prevent pressure build-up due to unintentional leakage past the valve elements 10a, 10b.
(28) It is worth noting that the outlet port 13 in this embodiment has a large cross section in relation to the fluid passages 11a, 11b of the valve elements 10a, 10b. It is also worth noting that the valve elements 10a, 10b switches between the open and closed positions when exhibiting the highest displacement speed. This reduces the flow losses connected with opening and closing.
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(31) Reference is now made to
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(37) Reference is now made to
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(39) A valve synchronizer 23, which is shown schematically, is arranged for the valve gear 2 in such a way that the rotation of the camshafts 22a, 22b can be phase-shifted.
(40) The symmetry of the valve elements 10a, 10b, that is to say the fact that both ends of the valve elements 10a, 10b form the valve stems 10c, 10d, each projecting through a respective valve seal 18, gives a balanced axial pressure load on the valve elements 10a, 10b, by the very fact of first and second end faces 104, 104 facing the valve seals 18 being equally large. Thereby the frictional forces between the valve element 10a, 10b and the valve seals 18 are reduced. Little power is thereby required to move the valve elements 10a, 10b. The valve 1 will normally be provided with end plates (not shown) that hold the valve seals 18 in place. Also, more than one valve seal 18 may be arranged for each valve stem 10c, 10d, and in that case, it will be natural for the valve 1 to be provided with a corresponding number of extra end plates (not shown).
(41) The switching of the valve elements 10a, 10b between the open and closed positions with an adjustable phase shift, provides a fully variable valve function from a minimum level determined by the intermediate valve volume formed by the intermediate-passage port 14, which will constantly be filled with fluid.
(42) Even though, in the above embodiments, rotating valve elements have been described and shown, the described effect will be achieved also by the use of slide valves that exhibit their open positions between their end positions.
(43) The use of valve element bushings 17 in the valve housing 19 may be of vital importance to the function and lifetime of the valve 1, which, for this type of device, should be at least 10 000 hours.
(44) It may be an advantage to use an accumulator (not shown) right in front of the first valve unit 1a, especially in water injection, but it may also be important in gas injection, that is to say when the valve 1 is used in ORC (Organic Rankine Cycle) engines. The accumulator reduces the risk of pressure peaks when liquid is injected, and it reduces the pressure drop during the initial injection. A preferred type of accumulator is a metal-bellows accumulator, which can withstand high temperatures, for example 180 C. or more.
(45) The valve elements 10a, 10b advantageously exhibit a relatively large diameter, typically about 24 mm when the circumferential width of the valve element opening 11a, 11b is about 6 mm. A large diameter entails a greater circumferential speed than a small diameter at a given rotation speed and a high switching speed is thereby achieved when the valve goes from open to dosed and vice versa, which is important to avoid large pressure drops and thereby losses in the switching phases. The diameter of the valve stems 10c, 10d, on the other hand, is relatively small, typically about 8-10 mm for a valve element diameter of 24 mm.
(46) The valve element openings 11a, 11b preferably exhibit a small width (that is to say the extent in the moving direction of the valve element 10a, 10b) in relation to its height, for example in the range of 2/10-4/10. In a valve element 10a, 10b of the dimensions mentioned in the preceding paragraph, the width/height ratio is typically about 4/14. This provides faster opening or closing than with a large width.
(47) Even though, in the exemplary embodiment, a valve gear 2 with a camshaft 22 (see
(48) In liquid injection, a situation will arise in the intermediate valve volume, represented by the intermediate-passage port 14, wherein the inflow valve 1b is closed and the cut-off valve 1a opens and the intermediate valve volume fills with liquid. This could lead to undesired pressure peaks (cavitation). A soft opening of the cut-off valve 1a is therefore beneficial, which may be implemented through a cam gear, but correspondingly, the closing of the cut-off valve 1a should be fast to reduce the throttling loss. This combination may be satisfied by means of an adapted cam profile. This effect is difficult to achieve with a fully rotating valve gear with fixed speed.
(49) The elements of the valve 1, that is to say the elements 10a, 10b, the valve element bushings 17 and so on, should have nearly the same temperature as the maximum temperature of the working fluid in order that no power be lost through the injector. This is also favourable in order to reduce the risk of increased friction, possibly seize-up, between moving and static parts. This may be solved by good thermal connection to an existing heat exchanger being established, or possibly by the valve housing 19 being provided with channels for the circulation of a heated thermofluid. The valve housing 19 may possibly be insulated.
(50) The rotatable valve elements 10a, 10b according to the exemplary embodiment shown in
(51) The pulse-width-regulating valve 1 is in fluid communication with one or more work chambers 101, 102 in a heat engine 100, or more generally a displacement engine, as is shown in the