Lubricator
09909714 ยท 2018-03-06
Assignee
Inventors
Cpc classification
F16N25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2013/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N13/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N13/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16N13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N13/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N7/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lubricator includes a pump body configured to include a cylinder, an inlet passage, a first outlet passage and a second outlet passage, a piston configured to include an inlet port, a circumferential groove and an inner passage, and inserted into the cylinder, first to fourth check valves provided on the inlet side of the inlet passage, the outlet sides of the first and second outlet passages and the inner passage of the piston, a lubricant containing unit connected to the first check valve, and a piston driving unit configured to reciprocate the piston.
Claims
1. A lubricator comprising: a pump body configured to include: a cylinder configured such that one end thereof is closed and a remaining end thereof is open; an inlet passage formed on one end side of the cylinder perpendicularly to the cylinder, and formed to communicate with the cylinder; a first outlet passage disposed opposite the inlet passage, and formed to communicate with the cylinder; and a second outlet passage spaced apart from locations, at which the inlet passage and the first outlet passage are formed, by predetermined distances in a direction of the remaining end of the cylinder, and formed to communicate with the cylinder; a piston configured to include: an inlet port formed at one end thereof; a circumferential groove spaced apart from the inlet port by a predetermined distance in a direction of a remaining end thereof; and an inner passage configured to connect the inlet port and the circumferential groove, and configured to be inserted into the cylinder; first to fourth check valves provided on an inlet side of the inlet passage, outlet sides of the first and second outlet passages, and the inner passage of the piston, respectively; a lubricant containing unit configured to contain lubricant, and connected to the first check valve; a piston driving unit configured to drive the piston so that the inlet port of the piston reciprocates between the one end of the cylinder and a location between the first and second outlet passages; a cross-porting device body positioned on one side of the pump body; a first branch passage having one end branched off from an inner passage of the second check valve and the other end extending to the cross-porting device body and having an outlet formed on one side of the cross-porting device body; a second branch passage having one end branched off from an inner passage of the fourth check valve and the other end extending to the cross-porting device body and having an outlet formed on one side of the cross-porting device body; and at least one flow converter plate including: a pair of right circular recesses to cover the outlets of the first branch passage and the second branch passage, respectively; and an oblong circular recess to simultaneously cover the outlets of the first branch passage and the second branch passage, wherein the lubricant is discharged separately through the first and second outlets or is discharged through one of the first and second outlets in a cross-porting manner.
2. The lubricator of claim 1, wherein; the first check valve comprises an inlet through which the lubricant enters, and is fitted into a first seating recess formed in the pump body to communicate with the inlet passage; and the second and third check valves comprise first and second outlets, respectively, through which the lubricant is discharged, and are fitted into second and third seating recesses, respectively, formed in the pump body to communicate with the first and second outlet passages.
3. The lubricator of claim 2, wherein each of the first to fourth check valves comprises a valve structure that includes a ball and a compression spring so that a corresponding one of the inlet, the first outlet passage, the second outlet passage and the inlet port is selectively opened and closed.
4. The lubricator of claim 2, wherein each of the piston and the first to third check valves is provided with a seal formed on an outer circumference thereof.
5. The lubricator of claim 1, wherein the lubricant containing unit is a cartridge fully filled with lubricant, and is replaceable with a fully filled cartridge when the lubricant is exhausted.
6. The lubricator of claim 5, wherein: the lubricant containing unit comprises a neck, connected to the first check valve, in a center portion of a bottom surface thereof; and the lubricant containing unit further comprises: a cartridge configured to have a shape of a bellows that is vertically pressed; a support plate configured to support a bottom surface of the cartridge; a pressing plate disposed on a top surface of the cartridge; a spring, configured to push down the pressing plate; and a cover configured to cover the cartridge, the support plate, the pressing plate and the spring so that the spring is in the state of being pressed.
7. The lubricator of claim 1, wherein: the piston driving unit comprises a motor configured to provide rotating speed, a reduction gear train configured to reduce the rotating speed of the motor, a crank eccentrically connected to an end gear of the reduction gear train, and a pin configured to connect the crank and a remaining end of the piston; and the piston driving unit converts a rotational movement of the motor into a linear reciprocal movement of the piston.
8. The lubricator of claim 1, wherein the piston driving unit is a linear motion device comprising one of a pneumatic actuator, a hydraulic actuator, a linear motor, and a manual device.
9. The lubricator of claim 1, wherein a seal is formed on an inner circumference of each of the pair of right circular recesses and the oblong circular recess.
10. The lubricator of claim 1, wherein the converter plate is provided with marks configured to indicate separate discharging and cross-porting.
Description
DESCRIPTION OF DRAWINGS
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BEST MODE
(17) Preferred embodiments of the present invention will be described with reference to the accompanying drawings below. In the following description of the present invention, when detailed descriptions of related known functions and configurations may make the gist of the present invention unnecessarily obscure, they will be omitted.
(18) (Configuration of Lubricator)
(19)
(20) As shown in
(21) A control panel 700 configured to control the pumping operation of the pumping unit 10 and display the operating status of the pumping unit 10 is provided on a side of the outside of the casing 3. A power source unit 800 configured to supply power to a motor 510 of the pumping unit 10 is provided within the casing 3. The power source unit 800 may be a battery, such as dry cells, and may be a DC/AC converter that is supplied with electric power by an external source and converts the electric power into electric power suitable for the driving of the motor 510.
(22) As shown in
(23) The pump body 100 is made of a metal material. As shown in
(24) The cylinder 110 is a cylindrical chamber within which the piston 200 reciprocates. According to the present embodiment, as shown in
(25) The inlet passage 120 is formed in one end portion of the cylinder 110 to communicate with the cylinder 110 while being perpendicular to the longitudinal direction of the cylinder 110. Furthermore, the first outlet passage 130 is formed to communicate with the cylinder 110 in the structure of facing the inlet passage 120 on the opposite side of the cylinder 110.
(26) The second outlet passage 140 is formed to be spaced apart from the locations, at which the inlet passage 120 and the first outlet passage 130 are formed, by predetermined distances in the direction of the other end of the cylinder 110 and to communicate with the cylinder 110.
(27) Furthermore, first to third seating recesses 150, 160 and 170 in which first to third check valves 310, 320 and 330 are disposed are formed on an inlet side of the inlet passage 120 and outlet sides of the first and second outlet passages 120 and 130 of the pump body 100.
(28) The piston 200 is accommodated within the cylinder 110, and pumps lubricant while moving reciprocally. As shown in
(29) The fourth check valve 340 including a ball and a compression spring is provided in the inner passage 210. The check valve 340 provides a structure in which the inlet port 212 is closed by the elastic force of the compression spring in an ordinary stationary state and, when a predetermined or larger amount of pressure is applied to the ball, the inlet port 212 is opened and thus lubricant enters into the inner passage 210. That is, the fourth check valve 340 allows lubricant to enter the inner passage 210 of the piston 200 in a single direction, and prevents lubricant from flowing backward. Meanwhile, a seal is disposed in a recess formed around the outer circumference of the piston 200, and prevents lubricant from leaking through a gap between the piston 200 and the cylinder 110.
(30) The first to third check valves 310, 320 and 330 are installed in the first to third seating recesses 150, 160 and 170 of the pump body 100, respectively. In this case, each of the first to third check valves 310, 320, and 330 is provided with a seal on the outer circumference thereof for the same reason as the fourth check valve 340.
(31) An inlet 312 through which lubricant enters from a lubricant cartridge 410 is formed in one side of the first check valve 310. The inner passage of first check valve 310 communicates with the inlet passage 120 formed in the pump body 100. Furthermore, a ball and a compression spring are disposed within the inner passage of the first check valve 310. A structure in which the ball is operated to selectively close and open the inlet 312 by the elastic force of the compression spring is provided.
(32) A first outlet 322 through which lubricant is discharged is formed in one side of the second check valve 320, and the inner passage of the second check valve 320 communicates with the first outlet passage 130 formed in the pump body 100. Furthermore, a ball and a compression spring are disposed within the inner passage of the second check valve 320. A structure in which the ball is operated to selectively close and open the first outlet passage 130 by the elastic force of the compression spring is provided.
(33) The second outlet 332 through which lubricant is discharged is formed in one side of the third check valve 330, and the inner passage of the third check valve 330 communicates with the second outlet passage 140 formed in the pump body 100. Furthermore, a ball and a compression spring are provided within the inner passage of the third check valve 330. A structure in which the ball is operated to selectively close and open the second outlet passage 140 by the elastic force of the compression spring is provided.
(34) The lubricant containing unit is a container in which lubricant, such as grease or oil, is contained, and is connected to the inlet 312 of the first check valve 310. According to the present embodiment, the lubricant containing unit includes the cartridge 410, a support plate 420, a pressing plate 430, a spring 440, and a cover 450, as shown in
(35) The cartridge 410 is fully filled with lubricant. When lubricant is exhausted, the cartridge 410 is replaced with a new cartridge 410 fully filled with lubricant. That is, the cartridge 410 is configured such that lubricant is isolated from the ambient air, thereby preventing the lubricant from being contaminated by the entrance of impurities. As shown in
(36) As shown in
(37) As shown in
(38) Accordingly, the pressing plate 430 is made to compress the bellows-shaped cartridge 410 by the elastic force of the spring 440, thereby allowing lubricant to be smoothly sucked by the pumping unit 10.
(39) The piston driving unit functions to linearly reciprocate the piston 200 within the cylinder 110. In this case, as shown in
(40) As shown in
(41) The motor 510 functions to provide rotating force using electric power supplied by the power source unit 800.
(42) The reduction gear train 520 has a plurality of gears fastened to a fixing plate, and functions to reduce the rotating speed of the motor 510. Accordingly, a large amount of output force is generated at the end gear 522 of the reduction gear train 520.
(43) The crank 530 is pivotably connected to the reduction gear train 520 with one end thereof eccentrically connected to the end gear 522 of the reduction gear train 520. Furthermore, the other end of the crank 530 is pivotably connected to the pin 540 fastened to the other end of the piston 200.
(44) Accordingly, the piston driving unit according to the present embodiment has a structure that converts the rotational movement of the motor 510 into the linear reciprocal movement of the piston 200.
(45) Meanwhile, it will be apparent that in the lubricator 1 according to the present invention, the piston driving unit may be implemented as a linear motion device, such as a pneumatic actuator, a hydraulic actuator, a linear motor or a manual device, in order to directly drive the piston 200 linearly.
(46) (Pumping Operation of Lubricator)
(47) The pumping operation of the lubricator according to the embodiment of the present invention will be described with reference to
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(50) In this case, the first check valve 310 is opened due to a difference in pressure because the suction chamber 114 is in a substantially vacuum state. Accordingly, lubricant contained in the cartridge 410 fills the suction chamber 114 through the inlet 312 of the first check valve 310 and inlet passage 120 of the pump body 100.
(51) Meanwhile,
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(53) In this case, when the second check valve 320 is opened, lubricant is discharged through the first outlet 322 after flowing through the first outlet passage 130. Furthermore, lubricant discharged through the first outlet 322 is supplied to the lubrication target point of a rotating machine through a pipe (not shown).
(54) Furthermore, as the fourth check valve 340 is opened, lubricant enters into the inner passage 210 of the piston 200.
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(56) Furthermore, since the first outlet passage 130 is closed by the outer circumference of the piston 200, the second check valve 320 is closed, and thus the discharging through the first outlet passage 130 is stopped.
(57) (Configuration and Operation of Cross-Porting Device)
(58) The cross-porting device 601 and 610 of the lubricator according to the embodiment of the present invention 1 will be described with reference to the accompanying drawings below.
(59) First, cross-porting is described. The cross-porting generally refers to a method of combining two outlet passages formed independently in a pump or valve device and discharging fluid, flowing through the two outlet passages, through a single outlet. The two outlet passages basically perform the function of supplying fluids to two points through respective outlets. However, there may be a case where fluid needs to be supplied to a single point. A common method for dealing with this case is a method of connecting two outlets using a tee-type fitting and thus allowing fluid to exit through only a single outlet. However, this method using the tee-type fitting requires complicated working processes using a plurality of pipe joints and tools, and occupies a large space. Accordingly, this method is not suitable for application to a small pump or a valve device.
(60) The cross-porting device according to the present invention, which is described below, uses a converter plate. This cross-porting device is very simple in construction and convenient in assembly and disassembly. This device enables fluid to be discharged separately through two outlets and to be discharged through a single outlet by performing a cross-porting function when required.
(61)
(62) As shown in
(63) As shown in
(64) In the cross-porting device according to the embodiment of the present invention, as shown in
(65) Accordingly, as shown in
(66) Meanwhile, in the cross-porting device according to the present invention, a pair of separate discharging marks 618a is positioned on the top of the converter plate 610, as shown in
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(68) The lubricator according to the embodiment of the present invention may selectively discharge lubricant through one outlet by combining the two outlet passages.
(69) As shown in
(70) Accordingly, since the outlet port A is closed, lubricant introduced through the outlet passage A flows through the oblong circular recess 614 and is discharged through the outlet port B along with lubricant introduced through the outlet passage B in a cross-porting manner. When the cross-porting is performed, the amount of lubricant is twice the amount of lubricant that is separately discharged.
(71) Meanwhile, in the cross-porting device according to the present invention, as shown in
(72)
(73) One end of the first branch passage 602 is branched off from the inner passage of the second check valve 320, and one end of the second branch passage 604 is branched off from the inner passage of the third check valve 330. The other ends of the first branch passage 602 and the second branch passage 604 extend to the cross-porting device body 601 positioned on one side of the pump body 100, and thus a pair of outlet ports is formed in one side surface of the cross-porting device body 601. In this case, in the converter plate 610, the pair of right circular recesses 612 covers the outlet ports of the first and second branch passages 602 and 603.
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(78) (Configuration of Cross-Porting Device According Modified Embodiment)
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(80) As shown in
(81) A single oblong circular recess 614 is formed in the center portion of one surface of the second converter plate 630.
(82) As shown in
(83) Meanwhile, it can been seen that, in the cross-porting device according to the present modified embodiment, a pair of separate discharging marks 624 is provided on the outer surface of the second converter plate 630, as shown in
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(85) Meanwhile, it can be seen that, in the cross-porting device according to the modified embodiment, a single cross-porting mark 634 is disposed on the outer surface of the first converter plate 620 as shown in
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(87) Although the present invention has been described by the limited embodiments and accompanying drawings, the present invention is not limited thereto. It will be apparent that a person having ordinary knowledge in the art to which the present invention belongs can make various changes and modifications within the technical spirit of the present invention and a range equivalent to the following claims.