System and method for accessing a well

Abstract

A system and method for accessing a well is disclosed. The system includes a first cap positionable within a bore of a completion member such as a tree or a spool. The first cap has a sealable interface to accept a second cap, and the second cap when sealed to the first cap is capable of providing a barrier against a release of well fluid external to the well.

Claims

1. A well access system for a well including a bore containing a fluid, including: a completion member comprising a bore and an annulus; a first cap positionable within the completion member bore, the first cap comprising: a sealable interface to accept a second cap; a first bore in fluid communication with the completion member bore; a second bore in fluid communication with the completion member annulus; and the sealable interface comprising a larger pass-through area than the first bore; and the second cap configured to be accepted by the sealable interface and configured to provide a barrier against a release of the fluid external to the well when the second cap is sealed to the first cap.

2. The well access system of claim 1, wherein the second cap is configured to be run in open water for positioning and sealing in the first cap.

3. The well access system of claim 1, wherein the first cap is a tree cap.

4. The well access system of claim 1, wherein the second cap is a tree cap.

5. The well access system of claim 1, wherein the second cap is positionable within the sealable interface.

6. The well access system of claim 1, wherein the second cap is positionable around the sealable interface.

7. The well access system of claim 1, further including a valve positionable within the first bore and moveable between an open position and a closed position.

8. The well access system of claim 7, wherein the valve in the closed position is configured to provide a first barrier against a release of the fluid external to the well and the second cap is configured to provide a second barrier against a release of the fluid external to the well.

9. The well access system of claim 1, further including: a hanger positionable within the completion member bore and configured to support production tubing including a production bore; and a valve positionable below the hanger in the production bore and positionable to be in fluid communication with the well bore.

10. The well access system of claim 1, further including a plug profile forming a part of the first bore of the first cap.

11. The well access system of claim 1, further including: a hanger positionable in the completion member bore; and a plug profile forming a part of a bore of the hanger.

12. The well access system of claim 1, wherein the completion member is a horizontal tree.

13. The well access system of claim 1, wherein the completion member is a vertical tree.

14. The well access system of claim 1, wherein the completion member is an adapter spool.

15. The well access system of claim 1, wherein the completion member is a subsea completion member.

16. A method for accessing a well having a bore containing a fluid, comprising: positioning a first cap within a bore of a completion member, wherein the first cap comprises: a sealable interface to accept a second cap configured to provide a barrier against a release of the fluid external to the well; a first bore in fluid communication with the bore of the completion member; a second bore in fluid communication with an annulus of the completion member; and the sealable interface comprising a larger pass-through area than the first bore.

17. The method of claim 16, further comprising running the second cap in open water for engagement with the first cap.

18. The method of claim 16, further comprising positioning the second cap to seal within or around the sealable interface.

19. The method of claim 18, further comprising: removing the second cap; and directly or indirectly positioning a riser for fluid communication with one of the first bore and the second bore.

20. The method of claim 16, wherein the first cap and the second cap are tree caps.

Description

DRAWINGS

(1) Embodiments of a well access system are described with reference to the following figures. The same numbers are used throughout the figures to reference like features and components. The features depicted in the figures are not necessarily shown to scale. Certain features of the embodiments may be shown exaggerated in scale or in somewhat schematic form, and some details of elements may not be shown in the interest of clarity and conciseness.

(2) FIG. 1 shows a cross-sectional view of a well access system in accordance with one or more aspects of the present disclosure;

(3) FIG. 2 shows a cross-sectional view of a well access system in accordance with one or more aspects of additional embodiments of the present disclosure;

(4) FIG. 3 shows a cross-sectional view of a well access system in accordance with one or more aspects of additional embodiments of the present disclosure;

(5) FIG. 4 shows a cross-sectional view of a well access system in accordance with one or more aspects of additional embodiments of the present disclosure; and

(6) FIG. 5 shows a cross-sectional view of a well access system in accordance with one or more aspects of additional embodiments of the present disclosure.

(7) FIG. 6 shows a cross-sectional view of an upper portion of the well access system in accordance with one or more aspects of additional embodiments of the present disclosure.

DETAILED DESCRIPTION

(8) The present disclosure relates generally to systems and methods for providing access to a well without the operational need to replace pressure-containing barriers between the well and the environment.

(9) One or more specific embodiments of the present disclosure will be described below. In an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.

(10) When introducing elements of various embodiments of the present invention, the articles a, an, the, and said are intended to mean that there are one or more of the elements. The terms comprising, including, and having are used in an open-ended fashion, and thus should be interpreted to mean including, but not limited to . . . . Also, any use of any form of the terms connect, engage, couple, attach, or any other term describing an interaction between elements is intended to mean either an indirect or a direct interaction between the elements described. In addition, as used herein, the terms axial and axially generally mean along or parallel to a central axis (e.g., central axis of a body or a port), while the terms radial and radially generally mean perpendicular to the central axis. For instance, an axial distance refers to a distance measured along or parallel to the central axis, and a radial distance means a distance measured perpendicular to the central axis. The use of top, bottom, above, below, and variations of these terms is made for convenience, but does not require any particular orientation of the components.

(11) Certain terms are used throughout the description and claims to refer to particular features or components. As one skilled in the art will appreciate, different persons may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not function.

(12) Accordingly, disclosed herein is a system and method for well access that may include and/or be used with a tree, spool, or other completion member. The tree may be a subsea tree or a surface tree, a vertical tree or a horizontal tree, a mono bore or a multi bore tree, a production tree or an injection tree, or any combination or further variation. The spool may be an adapter spool, a tubing spool, a flow spool, or any completion spool member. Completion members may be used in combination; for example, a tree may be installable on other components of the well access system, such as installable on or within a wellhead and/or a tubing spool, for instance.

(13) FIG. 1 is a schematic diagram that illustrates a well access system 10. The illustrated well access system 10 can be configured to extract various minerals and natural resources, including hydrocarbons (e.g., oil and/or natural gas), or configured to inject substances into the earth. In some embodiments, the well access system 10 is land-based (e.g., a surface system), and in other embodiments, the well access system 10 is subsea (e.g., a subsea system). As illustrated in FIG. 1 in accordance with one or more embodiments of the present disclosure, well access system 10 is a subsea system that includes a horizontal tree 12 directly or indirectly connected to wellhead hub 18, which can be a high pressure wellhead housing or tubing spool or another wellhead member or tree member. The wellhead hub 18 generally is disposed at the upper termination of a well bore and provides for the connection to the well.

(14) In FIG. 1, tree 12 having a bore 13 is shown as mounted on tree connector 16. Subsea trees generally have at least two bores, one of which communicates with the production tubing (the production bore) 20 via production line 22, and the other of which communicates with the production tubing annulus (the annulus bore) 24 via annulus flow line 26. A tubing hanger 44 with a production bore is landed in the tree 12 and supports the production tubing 20 extending into the well.

(15) Typical designs of horizontal tree 12 have a fixed lateral connection or side outlet 14 (a production wing branch) to the production bore 20 closed by at least one production valve 30 for removal of production fluids from the production bore 20. The annulus bore 24 also may have an annulus wing branch 15 with one or more respective annulus valve(s) 32, 34.

(16) In FIG. 1, the top of the production bore and the top of the annulus bore are capped by an internal tree cap 40, which seals off the various bores in the tree 12 and provides channels for operation of the various valves in the tree 12 by means of intervention equipment or remotely from an offshore installation. Internal tree cap 40 may be installed by equipment run through a riser connected to vessel, platform, or other pipe location on or closer to the sea surface, for example, or may be installed in open water by remotely operated vehicle (ROV) assistance.

(17) The internal tree cap 40 is sealed to the tubing hanger body 44 with one or more seal(s) 45. The internal tree cap 40 is also sealed to the tree bore with one or more seal(s) 48. The internal tree cap 40 includes a central production bore capable of fluid communication with production flow line 22 and/or production bore 20 and an annulus bore 28 capable of fluid communication with annulus flow line 26 and/or annulus bore 24.

(18) In the embodiment of FIG. 1, a valve 60 is built into the internal tree cap 40, which has relatively more volume for such valve than tubing hanger 44. As shown in FIG. 1, valve 60 is a spherical gate valve; however, valve 60 built into internal tree cap 40 also may be a ball valve or any other type of valve for sealing a flow passageway in the desired environment. Valve 60 is hydraulically, mechanically, and/or electrically actuatable between an open position and a closed position using one or more of control lines 66, 68. Control lines 66, 68 used to open and close valve 60 may be ported to a surface or subsurface control system or to ROV hot stabs, for example. When in the closed position, valve 60 may provide a production and/or annulus pressure-containing barrier to the environment.

(19) An open water tree cap 80 is shown installed within the bore, i.e. inside an internal profile, of internal tree cap 40. Open water tree cap 80 may be installed in the inner bore of internal tree cap 40. Open water tree cap 80 may be installed by equipment run through a riser connected to vessel, platform, or other pipe location on or closer to the sea surface, for example, or may be installed in open water by ROV. The open water tree cap 80 is sealed to the internal tree cap 40 with one or more seal(s) 85. Open water tree cap 80, when installed inside internal tree cap 40 and when valve 60 is in the closed position, may provide a production and/or annulus pressure-containing barrier to the environment.

(20) Referring to FIG. 2, another embodiment of the present disclosure, a plug 260 installed in the bore of the tubing hanger 44 or a plug (not shown) installed at location 280 in the bore of the internal tree cap 40 may provide a production and/or annulus pressure-containing barrier to the environment, where the open water tree cap 80 disclosed above may provide a production and/or annulus pressure-containing barrier to the environment.

(21) Referring to FIG. 3, another embodiment of the present disclosure, in addition to actuatable valve 60 installed in the bore of the internal tree cap 40, an additional actuatable valve 300 is installed in the production bore 20 below the tubing hanger 44. As shown in FIG. 3, valve 300 is a spherical gate valve; however, valve 300 installed below the tubing hanger also may be a ball valve or any other type of valve for sealing a flow passageway in the desired environment. Valve 300 is hydraulically, mechanically, and/or electrically actuatable between an open position and a closed position using one or more of control lines 301, 302. Control lines 301, 302 used to open and close valve 300 may be ported to a surface or subsurface control system or to ROV hot stabs, for example. When in the closed position, valve 300 may provide a production and/or annulus pressure-containing barrier to the environment, with or without valve 60 also being in a closed position. The open water tree cap 80 disclosed above may provide a production and/or annulus pressure-containing barrier to the environment.

(22) Referring to FIG. 4, when the open water tree cap 80 of this disclosure is removed, the configuration of this disclosure allows a riser 430 to be installed, through insertion of stab 410 into the bore of the internal tree cap 40 and use of riser connector 460, to facilitate a full production bore well kill. The stab 410 is sealed to the internal tree cap body 40 with one or more seal(s) 420 configured around the outer surface of the stab 410. Riser 430 includes at least one production bore 440 and annulus bore 450 and can be a light weight intervention (LWI) riser, lower marine riser package (LMRP), lower riser package/emergency disconnect package (LRP/EDP), high pressure riser system, intervention riser, workover riser, or any other type of riser or equipment used for fluid communication between the well access system 10 and a vessel, platform, or other pipe location on or closer to the sea surface. In operation, when the open water tree cap 80 is removed to install the riser 430, the valve 60 in internal tree cap 40 will be tested and closed. In addition, the surface controlled subsurface safety valves (SCSSV) downhole will be closed, allowing two barriers for the short period before the riser connection 460 is established on the well access system 10.

(23) FIG. 5 illustrates one or more embodiments of the present disclosure in which well access system 110 includes a vertical tree or an adapter spool 112 directly or indirectly connected to wellhead hub 158, which can be a high pressure wellhead housing or tubing spool or another wellhead member or tree member.

(24) In FIG. 5, tree or adapter spool 112 is shown as mounted on tree connector 116 and as having at least one production bore 120, with one or more production valves 170, 172 therein, and at least one annulus bore extending from the production tubing/casing annulus in the well (not shown) through annulus bore 124 in tubing hanger 155 and through annulus bore 126 with one or more annulus valves 132, 134 in the annulus wing branch 115 of tree or adapter spool 112. A tubing hanger 155 with a production bore is landed in the tree or adapter spool 112 and supports the production tubing 120 extending into the well. A side outlet 174 is equipped with a valve 176.

(25) In FIG. 5, the top of the production bore and the top of the annulus bore are capped by an internal tree cap 140, which seals off the various bores in the tree or adapter spool 112 and provides channels for operation of the various valves in the tree or adapter spool 112 by means of intervention equipment or remotely from an offshore installation. Internal tree cap 140 may be installed by equipment run through a riser connected to vessel, platform, or other pipe location on or closer to the sea surface, for example, or may be installed in open water by ROV. The internal tree cap 140 is sealed to the tree or adapter spool body 112 with one or more seal(s) 146, 148. The internal tree cap 140 includes a central production bore capable of fluid communication with production bore 120 and an annulus bore 128 capable of fluid communication with annulus flow line 126.

(26) In FIG. 5, an open water tree cap 180 is installed inside internal tree cap 140. Open water tree cap 180 may be installed by equipment run through a riser connected to vessel, platform, or other pipe location on or closer to the sea surface, for example, or may be installed in open water by ROV. The open water tree cap 180 is sealed to the internal tree cap 140 with one or more seal(s) 185. Open water tree cap 180, when installed inside internal tree cap 140 and when one or more of valves 170 and 172 are in the closed position, may provide a production and/or annulus pressure-containing barrier to the environment.

(27) FIG. 6 shows an open water tree cap 680 installed around an internal tree cap 40 and sealed to an external profile of internal tree cap 40 with one or more seal(s) 685. Although FIG. 6 shows the configuration including a valve in the internal tree cap of FIGS. 1 and 3, any open water tree cap of the present disclosure may be installed inside an internal profile, or above and/or around an external profile, of an internal tree cap.

(28) The seals shown in FIGS. 1-6 may be made of metal, elastomer, thermal plastic compounds, other sealing material, or a variation or combination thereof.

(29) The present invention can be applied with different surface intervention systems as well as subsea intervention systems including but not limited to a tensioned riser system, a compliant riser system, a spoolable compliant guide system, a subsea lubricator system, a light weight intervention system, and any other intervention system which includes a subsea intervention package connected above the subsea tree or adapter spool.

(30) Although the preceding description has been described herein with reference to particular means, materials and embodiments, it is not intended to be limited to the particulars disclosed herein; rather, it extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.