Delivery system
11486219 · 2022-11-01
Assignee
Inventors
Cpc classification
E21B23/08
FIXED CONSTRUCTIONS
E21B23/14
FIXED CONSTRUCTIONS
International classification
Abstract
A drone conveyance system for deploying drones into an oil or gas wellbore is described. The system includes a platform, a drone magazine, a platform receiver, a conveyance, and a wellhead receiver. A drone magazine contains a plurality of the drones and selectively releases/feeds the drones into the platform receiver. More than one drone magazine, each containing different drone types, may supply drones to the platform receiver such that different drones may be ordered for disposal into the wellbore. The platform receiver prepared the drones to be moved from the platform to the wellhead by the conveyance. The wellhead receiver accepts the drones from the conveyance and prepares each received drone for dropping into the wellbore via the wellhead.
Claims
1. A drone transfer apparatus comprising: a selector unit comprising: a processor, a selector arm, and a selector arm window that defines a path for movement of the selector arm, a mobile platform; and a drone transfer unit secured to the mobile platform, the drone transfer unit comprising a ramp configured for receiving and moving a drone from the selector unit to a wellbore, wherein the processor is configured to activate the selector arm to engage and electrically communicate with the drone.
2. The drone transfer apparatus of claim 1, in combination with the drone, wherein: the selector arm further comprises an electrical contact; and the drone comprises a complimentary electrical contact, wherein the selector arm is configured for electrical communication with the drone.
3. The drone transfer apparatus of claim 1, wherein the selector arm is configured to move the drone from a magazine to a drone transfer unit.
4. The drone transfer apparatus of claim 1, wherein the drone transfer unit further comprises: a conveyor secured to the ramp; and a sled positioned on the conveyor, wherein the sled engages the drone and moves the drone from the mobile platform to the wellbore.
5. The drone transfer apparatus of claim 1, wherein the selector arm comprises: an engagement element comprising: a frame including a plurality of spaced apart arms configured for holding a drone between each arm of the spaced-apart arms; and a signal connector connected to the frame.
6. The drone transfer apparatus of claim 1, wherein the conveyer comprises one of a conveyer belt and a conveyer chain.
7. The drone transfer apparatus of claim 6, wherein the conveyer belt or the conveyer chain is formed in a continuous loop.
8. A drone transfer apparatus comprising: a mobile platform; a drone magazine positioned on the mobile platform; a plurality of drones positioned in the drone magazine; and a drone transfer unit secured to the mobile platform, the drone transfer unit comprising: a ramp for receiving and moving a selected drone of the plurality of drones from the mobile platform to a wellbore; a conveyor secured to the ramp; and a sled positioned on the conveyor, wherein the sled is configured to engage the selected drone and moves the selected drone from the mobile platform to the wellbore.
9. The drone transfer apparatus of claim 8, wherein the ramp comprises a rail, and the sled is positioned on the rail.
10. The drone transfer apparatus of claim 8, wherein the mobile platform comprises a rail bed of a semi-trailer.
11. The drone transfer apparatus of claim 10, wherein the rail bed comprises a rail, and the drone magazine is slidably positioned on the rail.
12. The drone transfer apparatus of claim 8, further comprising: a selector unit, wherein the selector unit selects the selected drone and transfers the selected drone from the magazine to the drone transfer unit.
13. The drone transfer apparatus of claim 12, wherein the selector unit comprises: a selector arm; and a selector arm window that defines a path for movement of the selector arm.
14. The drone transfer apparatus of claim 8, wherein the conveyer comprises one of a conveyer belt and a conveyer chain.
15. The drone transfer apparatus of claim 14, wherein the conveyer belt or the conveyer chain is formed in a continuous loop.
16. A drone transfer apparatus comprising: a rotating platform; a drone magazine positioned on the rotating platform; a plurality of drones positioned in the drone magazine; a drone transfer unit adjacent to the rotating platform, wherein the drone transfer unit comprises: a platform receiver, wherein the platform receiver comprises: a lower receiving section; and an upper receiving section disposed above the lower receiving section, wherein the rotation of the rotating platform aligns the selected drone with the lower receiving section; and a drone conveyance extending between the platform receiver and a wellhead receiver, wherein rotation of the rotating platform aligns a selected drone of the plurality of drones with the lower receiving section of the platform receiver.
17. The drone transfer apparatus of claim 16, wherein the rotating platform comprises: a magazine rail, wherein the drone magazine is secured to the magazine rail.
18. The drone transfer apparatus of claim 16, wherein the selected drone is transported from the lower receiving section to the upper receiving section, a condition in the lower receiving section is different from a condition in the upper receiving section, and the condition in the upper receiving section is similar to a condition in a wellbore.
19. The drone transfer apparatus of claim 16, wherein the drone conveyance comprises: a ramp extending between the rotating platform and the wellhead receiver; a conveyor secured to the ramp; and a sled positioned on the conveyor, wherein the sled engages the selected drone and moves the selected drone from the rotating platform to the wellbore.
20. The drone transfer apparatus of claim 19, wherein the ramp comprises a rail, and the sled is positioned on the rail.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more particular description will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments thereof and are not therefore to be considered to be limiting of its scope, exemplary embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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(27) Various features, aspects, and advantages of the embodiments will become more apparent from the following detailed description, along with the accompanying figures in which like numerals represent like components throughout the figures and text. The various described features are not necessarily drawn to scale but are drawn to emphasize specific features relevant to some embodiments.
(28) The headings used herein are for organizational purposes only and are not meant to limit the scope of the description or the claims. To facilitate understanding, reference numerals have been used, where possible, to designate like elements common to the figures.
DETAILED DESCRIPTION
(29) Reference will now be made in detail to various embodiments. Each example is provided by way of explanation and is not meant as a limitation and does not constitute a definition of all possible embodiments.
(30) For purposes of illustrating features of the embodiments, embodiments of the disclosure will now be introduced in reference to the figures. Those skilled in the art will recognize that these examples are illustrative and not limiting and are provided purely for explanatory purposes.
(31) This application incorporates by reference each of the following pending patent applications in their entireties: U.S. Provisional Patent Application No. 62/842,329, filed May 2, 2019; U.S. Provisional Patent Application No. 62/841,382, filed May 1, 2019; International Patent Application No. PCT/US2019/27383, filed Apr. 12, 2019; U.S. Provisional Patent Application No. 62/831,215, filed Apr. 9, 2019; International Patent Application No. PCT/US2019/25024, filed Mar. 29, 2019; U.S. Provisional Patent Application No. 62/832,737, filed Mar. 26, 2019; International Patent Application No. PCT/US2019/22799, filed Mar. 18, 2019; U.S. Provisional Patent Application No. 62/816,649, filed Mar. 11, 2019; U.S. Provisional Patent Application No. 62/720,638, filed Aug. 21, 2018; U.S. Provisional Patent Application No. 62/765,185, filed Aug. 16, 2016; U.S. Provisional Patent Application No. 62/719,816, filed Aug. 20, 2018; U.S. Provisional Patent Application No. 62/690,314, filed Jun. 26, 2018; U.S. Provisional Patent Application No. 62/678,654, filed May 31, 2018; and U.S. Provisional Patent Application No. 62/678,636, filed May 31, 2018.
(32) In general, the embodiments of the disclosure concern the use of one or more drones 10 in well completion operations. An untethered drone refers to a downhole tool not connected to a physical wire/cable. Drones, whether tethered or untethered are configured for deployment into and use in a wellbore. The drone may be configured to move at pump speed or flow rate speed (i.e., the speed at which fluid is pumped into the wellbore). For purposes of this disclosure and without limitation, a “drone” refers generally to an untethered drone, i.e., a drone without a wireline attached. Further, “autonomous” means without a physical connection or manual control and “semi-autonomous” means without a physical connection. As described herein, the drone 10 may be launched into the wellbore 50 and may be autonomous or semi-autonomous.
(33) The wellbore tools incorporated in a drone 10 may include, for example and without limitation, a perforating gun, puncher gun, logging tool, jet cutter, plug, frac plug, bridge plug, setting tool, self-setting bridge plug, self-setting frac plug, mapping/positioning/orientating tool, bailer/dump bailer tool and ballistic tool. The wellbore tool drones may disintegrate or be removed from the wellbore 50 after a downhole wellbore operation. With reference to
(34) Perforating gun drone 14 includes a body portion 52 having a front end 54 and a rear end 56. A head portion 58 extends from the front end 54 of the body portion 52 and a tail portion 60 extends from the rear end 56 of the body portion 52 in a direction opposite the head portion 58. The body portion 52 includes a plurality of shaped charge apertures 74 and open apertures 64 extending between an external surface 66 of the body portion 52 and an external surface 68 of the open apertures 64. Each of the plurality of shaped charge apertures 74 are configured for receiving and retaining a shaped charge 62. A detonation cord (not shown) is housed in a detonation cord track 72 and brings energy, typically deflagration or detonation energy, to each of the shaped charges 62. As shown in
(35) In the exemplary disclosed perforating gun drone 14 embodiment, the body portion 52 is a unitary structure that may be formed from an injection-molded material, as are the body portion 52, the head portion 58 and the tail portion 60. In other embodiments, the body portion 52, the head portion 58 and the tail portion 60 may constitute modular components or connections. Each of these features, as well as the generally cylindrical shape of body portion 52, is configured with regard to travel of a drone 10 into and through a wellbore 50.
(36) Turning now to
(37) The drone conveyance 200 has a conveyance entrance 202, a conveyance exit 204 and a center portion 203 between the conveyance entrance 202 and conveyance exit 204 configured to convey the drone 10 between the entrance 202 and exit 204. The conveyance entrance 202 is located proximate the drone magazine 100 and receives a selected drone 10 from the drone magazine 100. Receipt of the drone 10 from drone magazine 100 is either direct or indirect, as discussed with regard to several embodiments hereinbelow. The conveyance exit 204 is connected to a wellhead 30. The connection between the conveyance exit 204 and wellhead 30 will orientate the drone 10 and otherwise prepare the drone 10 for deposit into the wellbore 50. As further described hereinbelow, this connection includes a wellhead receiver 400, a wellhead receiver valve 402 disposed between the conveyance exit 204 and the wellhead receiver 400, and a launcher valve 412 located between the wellhead receiver 400 and the wellhead 30. Also potentially present on the wellhead receiver 400 and further explained hereinbelow are one or more lubrication inputs 404 and lubrication outputs 406
(38) The drone magazines 100 are typically disposed on a platform 300. In the embodiment illustrated in
(39) It is contemplated that the drone conveyance system 40 may be used with or without a drone magazine and, if used with a drone magazine, that a large number of potential drone magazine designs exist. In an embodiment illustrated in
(40) In an embodiment, illustrated in
(41) In the
(42) The
(43) The lower receiving section 320 may, in an embodiment, be connected directly to the conveyance entrance 202. In such an arrangement, the drone 10 is moved from the lower receiving chamber 324 into or onto the conveyance 200 through the conveyance entrance 202. Alternatively, the platform receiver 310 may include an upper receiving section 330, disposed above the lower receiving section 320. The drone 10 in lower receiving chamber 324 is moved into an upper receiving chamber 332 of the upper receiving section 330 prior to being moved into conveyance 200. Movement of the drone 10 from the lower receiving chamber 324 into the conveyance entrance 202 or upper receiving chamber 332 may be accomplished with an actuator, elevator, or the like.
(44) One purpose of upper receiving section 330 is to make any necessary preparations for the transition of the drone 10 from the conditions in magazine 100 and lower receiving section 320 to the conditions of the conveyance 200. With reference to
(45) In the embodiment, illustrated in
(46) At the wellhead 30 end of the conveyance 200 and connected to the conveyance exit 204 is a wellhead receiver 400. The wellhead receiver 400 is also connected to the wellhead 30. The wellhead 30 is usually adjacent the surface S of the ground into which the wellbore 50 is formed. The wellhead receiver 400 receives the drone 10 from conveyance exit 204 and prepares the drone 10 for deposit into the wellbore 50 through the wellhead 30. Deposit of the drone 10 into the wellbore 50 may also be referred to as dropping the drone 10 into the wellbore 50. The wellhead receiver 400 receives the drone 10 at whatever the conditions are of the elongate chamber 210. Since it will prepare the drone 10 for deposit into the wellbore 50, an alternative name the wellhead receiver 400 is the “launcher”.
(47) Once the drone 10 is in the wellhead receiver 400, the drone 10 is prepared for deposit into the wellbore 50. A wellhead receiver valve 402, disposed between the conveyance exit 204 and the wellhead receiver 400, may be closed so as to seal the wellhead receiver 400 from the conditions in the elongate chamber 210. Subsequent to the wellhead receiver valve 402 being closed, the conditions in the wellhead receiver 400 may be adjusted to those of the wellbore conditions utilizing one or more lubrication inputs 404 and lubrication outputs 406, see
(48) As stated previously, a large number of potential drone magazine designs may be contemplated for use in the drone conveyance system 40.
(49) An illustrative example as to how one or more magazines 100 containing different groups of drones is shown in
(50) In an embodiment shown in
(51) In the
(52) As illustrated in
(53) The magazine 100 may also include at least one magazine transceiver 44 configured to communicate with the drone 10. According to an embodiment, the at least one magazine transceiver 44 is received within each of the magazine chambers 114. Alternatively, a single magazine transceiver 44 is provided with each magazine 100 and relays information regarding the drones 10. The magazine transceiver 44 may receive information transmitted from a communication with a drone transceiver included in the drone 10. According to an aspect, the drone transceiver may be as simple as a radio-frequency identification (RFID) tag, an optical marker such as a QR code or bar code or a data matrix code. It is contemplated that the magazine transceiver 44 may communicate with one or more transceivers included in the drone 10.
(54) In an embodiment, the magazine transceiver 44 receives information from a plurality of sensors 145. The sensors 145 may be configured to perform at least one of a plurality of functions. According to an aspect, the sensors 145 are configured to detect the presence of the drone 10 in the magazine chamber 114. If the sensor 145 in one of the magazine chambers 114 determines that no drone 10 is present, the release element 42 corresponding with that magazine chamber 114 will remain in its closed position.
(55) According to an aspect, the sensors 145 may distinguish between different types of drone 10. This may be particularly important when selecting the type of drone 10 that should be dispensed from the magazine 100. The sensors 145 may be configured to measure a voltage level of a battery housed within the drone 10.
(56) In an embodiment and with further reference to
(57) As seen for instance in
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(59) According to an aspect and as illustrated in
(60) As illustrated in
(61) According to an embodiment, each of the magazine chambers 114 may be configured for at least temporarily retaining and dispensing the drone 10 to the caisson 76 in the order selected by the operator. The release element 42 is provided to facilitate the dispensing of the drone 10 to the caisson 76. The general characteristics of the release element 42 applicable to the launcher 46 are similar to those described above with respect to
(62) As discussed previously hereinabove, the magazine 100 may include a first section 110 and a second section 112 (see, e.g.,
(63) According to an aspect, the launcher 46 may include a drone launcher loading system 180.
(64) In order to facilitate the entry of the drone 10 into the caisson 76, at least one door 170 is formed in the caisson 76. The door 170 may be at least one of a pressure-locked door and a pneumatic door, and may be formed at a top wall or a side wall of the caisson 76.
(65) According to an aspect, the door 170 is moveable between closed and open positions. The door 170 may move to the open position when the magazine chambers 114 and the caisson 76 have substantially equal pressures, typically atmospheric pressure. A pressure equalizer may help to facilitate the equalization of the pressure within the caisson with the atmospheric pressure of the magazine chambers 114. In an embodiment, the magazine 100 dispenses one of the drone 10 into the caisson 76 when the magazine chamber 114 and the caisson 76 are at substantially equal pressures. The drone 10 may be received and locked into place at the first position P1 or the second position P2. After the drone 10 enters the caisson 76, the door 170 closes is closed and pressure sealed. Additional drones 10 may be delivered to the door 170 by one of manual instructions controlled by an operator and pre-programmed instructions comprising automated sequences.
(66) As illustrated in
(67) According to an aspect, the launch element 150 displaces the drone 10 from a first position P1 (
(68) The release of the drone 10 from the caisson 76 to the wellbore 50 may be facilitated by a release mechanism 160. As illustrated in
(69) The launcher 46 may communicate with the control unit 82. The components of the launcher 46 may also be configured to communicate with or generate data that is captured by the control unit 82. The control unit 82 may be electrically connected to the launcher 46 by one of a direct-wired connection, a wireless local area network (LAN) connection, a Bluetooth connection, and an adapter plug-and-go connection. According to an aspect, the control unit 82 sends commands to various components of the launcher 46.
(70) According to an aspect, the caisson 76 is configured to perform one or more self-tests in response to a command from the control unit 82. Such self-tests may include a pressure check of the caisson 76 and each of the magazine chambers 114, to determine whether pressure has been equalized within the caisson 76 to permit movement of the drone 10 from the magazine chambers 114 into the caisson 76 as well as from the caisson 76 into the wellbore 50.
(71) In an embodiment, the control unit 82 may send commands to the magazine 100 to release one of the drones 10 to the caisson 76. The door 170 of the caisson 76 may also receive a command from the control unit 82 to open/close so that the drone 10 can be received by the caisson 76 in preparation for deployment into the wellbore 50. According to an aspect, the commands of the control unit 82 may include manual instructions input by an operator. The instructions may be pre-programmed and may include automated self-tests, as well as dispense sequences that trigger the drone 10 being dispensed from the magazine 100 into the caisson 76 and the drone 10 being deployed into the wellbore 50. In an embodiment, the release mechanism 160 may be locked into its closed position until the control unit 82 sends instruction to the magazine 100 to facilitate the opening of the release mechanism 160. It is contemplated that the instructions may be sent only if the drone 10 passes several performance and quality tests, which may be facilitated by the electrical contacts on the drone 10 (not shown). This may prevent the release of a faulty device, such as a drone that may have failed one or more performance or quality tests, into the caisson 76 or into the wellbore 50.
(72) Similar to the embodiment illustrated in
(73) The embodiment of the drone conveyance system 40 illustrated in
(74)
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(76) The selector arm 252 has an engagement element 256 at the end thereof and the drivers for the selector arm 252 may also actuate the engagement element 256 axially away from and toward the selector unit 250. The engagement element 256 of selector arm 252 is designed to securely engage a securing portion 258 of the drone 10. The securing portion 258 of the drone 10 derives its name from the function of allowing the drone 10 to be securely engaged by the engagement element 256.
(77) As seen in
(78) It is also contemplated that the drone engagement element 256 could be configured to engage the selected drone 10 from the front of the magazine 100. If engaging from the side, the selected drone 10 may be aligned with the axially moving drone engagement element while unselected drones are not in the way of the axial movement of the engagement element 256. If engaging from the front of the magazine 100, the axial movement of the engagement element 256 would not be impeded by the drones in other magazine sections. Rather, the engagement element 256 would move axially until it aligned with the magazine section containing the selected drone 100, at which point the arm 252 would move the engagement element 256 into engagement with the securing portion 258 of the selected drone 10.
(79) Once the engagement element 256 is securely engaged to the drone 10, the selector arm 252 may be moved along the selector arm window 254 by drivers in the selector unit in order to remove the drone 10 from the magazine 100 and move it toward the conveyance 200. After aligning the drone 10 with the conveyance entrance 202, axial movement of the engagement element 256 inserts the drone 10 into the conveyance entrance 202. In the circumstance that a ramp/rail 240 conveyance 200 is being utilized, a sled 242 will engage the drone 10 and the selector arm 252 is disengaged from the drone. Sled 242 is best shown in
(80) In an embodiment, a plurality of drones 10 may be connected together in a drone string. The connection of drones 10 may be performed at the conveyance entrance 202, with the selector arm 252 shuttling back and forth from the magazines 100 and connecting one drone 10 at a time to create the drone string.
(81) As seen in
(82) Obviously, a substantial number of magazines 100 may be contained on a platform 300 and restocked at any time. Restocking may involve loading drones 10 into a magazine 100 disposed on the platform 300 or the removal of an empty magazine 100 from platform 300 and replacement with a full magazine 100.
(83) In an embodiment, the drone 10 is subjected to pre-deployment testing to confirm that the drone 10 being programmed, charged, armed and tested to satisfy a given set of parameters. The parameters may be set to confirm that the drone 10 will operate as desired in the wellbore 50. The parameters may also be set to confirm that the drone selected is of the correct configuration sought to be next dropped into the wellbore 50. Electrical or signal connections associated with the selector arm 252 may perform this testing once the selector arm 252 engages the drone 10. Alternatively or additionally, sensors 145 of the type illustrated in
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(85) The testing chamber 320 may be a separate structure in the drone conveyance system 40 or, more simply, may be co-located in a structure previously presented in this disclosure. For example, the testing chamber 320 and associated structures may be integrated with the platform receiver 310 or the wellhead receiver 400. Thus, for example, locating the testing chamber 320 in the platform receiver 310 means that the testing chamber entrance 504 may be the same as the chamber opening 322 and the testing chamber 502 may be the same as the upper receiving chamber 332 or the lower receiving chamber 324.
(86) Drone programming, i.e., providing instructions to electronics inside the drone 10, may be accomplished either previous to or simultaneously with pre-deployment testing. The details of the programming provided to a particular drone 10 will depend upon the type of drone it is and the details of the job being performed.
(87) Downhole tools 20 often have activation pins or latches that prevent certain functions from occurring prior to the tool being deployed in wellbore 50. For example, in the event that the downhole tool 20 contains explosives or pyrotechnics, it is very important to prevent initiation of these elements prior to dropping the tool into the wellbore. As seen in
(88) Further to pre-deployment of the drone 10, various types of drone 10 may include various combinations of electronic components or components that require electric power. Examples of such electronic components include a computer/processor 390, a detonator, various sensors 145, coils 394, 396 and signal transceivers 386, 388.
(89) By way of example, the drone 10 may take the form of the perforating gun 14 shown in
(90) As would be understood by one of ordinary skill in the art, electrical power typically supplied to wellbore tools 20 via the wireline cable 24 would not be available to the drone 10 as disclosed herein. Thus, in order for all components of the drone 10 to be supplied with electrical power, a power supply 392 may be included as part of the drone 10. The power supply 392 may occupy any portion of the drone 10, i.e., one or more of the body 52, head 58 or tail 60. It is contemplated that the power supply 392 may be disposed so that it is adjacent any components of the drone 10 that require electrical power.
(91) An on-board power supply 392 for the drone 10 may take the form of an electrical battery; the battery may be a primary battery or a rechargeable battery. Whether the power supply 392 is a primary or rechargeable battery, it may be inserted into the drone at any point during construction of the drone 10 or immediately prior to insertion of drone 10 into the wellbore 30. If a rechargeable battery is used, it may be beneficial to charge the battery immediately prior to insertion of the drone 10 into the wellbore 30. Charge times for rechargeable batteries are typically on the order of minutes to hours.
(92) In an embodiment, another option for power supply 392 is the use of a capacitor or a supercapacitor. A capacitor is an electrical component that consists of a pair of conductors separated by a dielectric. When an electric potential is placed across the plates of a capacitor, electrical current enters the capacitor, the dielectric stops the flow from passing from one plate to the other plate and a charge builds up on the plates. The charge of a capacitor is stored as an electric field between the plates. Each capacitor is designed to have a particular capacitance (energy storage). In the event that the capacitance of a single capacitor is insufficient, a plurality of capacitors may be used. When a capacitor is connected to a circuit, a current will flow through the circuit in the same way as a battery, i.e., electrical charge will flow from the negatively charged plate to the positively charged plate. That is, when electrically connected to elements that draw a current the electrical charge stored in the capacitor will flow through the elements. Utilizing a DC/DC converter or similar converter, the voltage output by the capacitor will be converted to an applicable operating voltage for the circuit. Charge times for capacitors are on the order of minutes, seconds or even less.
(93) A supercapacitor operates in a similar manner to a capacitor except there is no dielectric between the plates. Instead, there is an electrolyte and a thin insulator such as cardboard or paper between the plates. When a current is introduced to the supercapacitor, ions build up on either side of the insulator to generate a double layer of charge. Although the structure of supercapacitors allows only low voltages to be stored, this limitation is often more than outweighed by the very high capacitance of supercapacitors compared to standard capacitors. That is, supercapacitors are a very attractive option for low voltage/high capacitance applications as will be discussed in greater detail hereinbelow. Charge times for supercapacitors are only slightly greater than for capacitors, i.e., minutes or less.
(94) A battery typically charges and discharges more slowly than a capacitor due to latency associated with the chemical reaction to transfer the chemical energy into electrical energy in a battery. A capacitor is storing electrical energy on the plates so the charging and discharging rate for capacitors are dictated primarily by the conduction capabilities of the capacitors plates. Since conduction rates are typically orders of magnitude faster than chemical reaction rates, charging and discharging a capacitor is significantly faster than charging and discharging a battery. Thus, batteries provide higher energy density for storage while capacitors have more rapid charge and discharge capabilities, i.e., higherpower density, and capacitors and supercapacitors may be an alternative to batteries especially in applications where rapid charge/discharge capabilities are desired.
(95) Thus, an on-board power supply 392 for a drone 10 may take the form of a capacitor or a supercapacitor, particularly for rapid charge and discharge capabilities. A capacitor may also be used to provide additional flexibility regarding when the power supply is inserted into the drone 10, particularly because the capacitor will not provide power until it is charged. Thus, shipping and handling of a drone 10 containing shaped charges 62 or other explosive materials presents low risks where an uncharged capacitor is installed as the power supply 392. This is contrasted with shipping and handling of a drone 10 with a battery, which can be an inherently high risk activity and frequently requires a separate safety mechanism to prevent accidental detonation. Further, and as discussed previously, the act of charging a capacitor is very fast. Thus, the capacitor or supercapacitor being used as a power supply 392 for drone 10 can be charged immediately prior to deployment of the drone 10 into the wellbore 30.
(96) While the option exists to ship the drone 10 preloaded with a rechargeable battery which has not been charged, i.e., the electrochemical potential of the rechargeable battery is zero, this option comes with some significant drawbacks. The goal must be kept in mind of assuring that no electrical charge is capable of inadvertently accessing any and all explosive materials in the drone 10. Electrochemical potential is often not a simple, convenient or failsafe thing to measure in a battery. It may be the case that the risk that a ‘charged’ battery may be mistaken for an ‘uncharged’ battery simply cannot be rendered sufficiently low to allow for shipping the drone 10 with an uncharged battery. In addition, as mentioned previously, the time for charging a rechargeable battery having adequate power for the drone 10 may be on the order of an hour or more. Currently, fast recharging batteries of sufficient charge capacity are uneconomical for the ‘one-time-use’ or ‘several-time-use’ that would be typical for batteries used in the drone 10.
(97) In an embodiment, electrical components like the computer/processor 390, various sensors 145, coils 394, 396 and signal transceivers 386, 388 may be battery powered while explosive elements like the detonator for initiating detonation of the shaped charges 340 are capacitor powered. Such an arrangement would take advantage of the possibility that some or all of the computer/processor 390, sensors 145, coils 394, 396 and signal transceivers 386, 388 may benefit from a power supply having higher energy density, i.e., a battery, while initiating elements such as detonators typically benefit from a higher power density, i.e., capacitor/supercapacitor. A very important benefit for such an arrangement is that the battery is completely separate from the explosive materials, affording the potential to ship the drone 10 preloaded with a charged or uncharged battery. The power supply that is connected to the explosive materials, i.e., the capacitor/supercapacitor, via the detonator may be very quickly charged immediately prior to dropping drone 10 into wellbore 50.
(98) The present disclosure, in various embodiments, configurations and aspects, includes components, methods, processes, systems and/or apparatus substantially developed as depicted and described herein, including various embodiments, sub-combinations, and subsets thereof. Those of skill in the art will understand how to make and use the present disclosure after understanding the present disclosure. The present disclosure, in various embodiments, configurations and aspects, includes providing devices and processes in the absence of items not depicted and/or described herein or in various embodiments, configurations, or aspects hereof, including in the absence of such items as may have been used in previous devices or processes, e.g., for improving performance, achieving ease and/or reducing cost of implementation.
(99) The phrases “at least one”, “one or more”, and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C”, “at least one of A, B, or C”, “one or more of A, B, and C”, “one or more of A, B, or C” and “A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.
(100) In this specification and the claims that follow, reference will be made to a number of terms that have the following meanings. The terms “a” (or “an”) and “the” refer to one or more of that entity, thereby including plural referents unless the context clearly dictates otherwise. As such, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. Furthermore, references to “one embodiment”, “some embodiments”, “an embodiment” and the like are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term such as “about” is not to be limited to the precise value specified. In some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Terms such as “first,” “second,” “upper,” “lower” etc. are used to identify one element from another, and unless otherwise specified are not meant to refer to a particular order or number of elements.
(101) As used herein, the terms “may” and “may be” indicate a possibility of an occurrence within a set of circumstances; a possession of a specified property, characteristic or function; and/or qualify another verb by expressing one or more of an ability, capability, or possibility associated with the qualified verb. Accordingly, usage of “may” and “may be” indicates that a modified term is apparently appropriate, capable, or suitable for an indicated capacity, function, or usage, while taking into account that in some circumstances the modified term may sometimes not be appropriate, capable, or suitable. For example, in some circumstances an event or capacity can be expected, while in other circumstances the event or capacity cannot occur—this distinction is captured by the terms “may” and “may be.”
(102) As used in the claims, the word “comprises” and its grammatical variants logically also subtend and include phrases of varying and differing extent such as for example, but not limited thereto, “consisting essentially of” and “consisting of.” Where necessary, ranges have been supplied, and those ranges are inclusive of all sub-ranges therebetween. It is to be expected that variations in these ranges will suggest themselves to a practitioner having ordinary skill in the art and, where not already dedicated to the public, the appended claims should cover those variations.
(103) The terms “determine”, “calculate” and “compute,” and variations thereof, as used herein, are used interchangeably and include any type of methodology, process, mathematical operation or technique.
(104) The foregoing discussion of the present disclosure has been presented for purposes of illustration and description. The foregoing is not intended to limit the present disclosure to the form or forms disclosed herein. In the foregoing Detailed Description for example, various features of the present disclosure are grouped together in one or more embodiments, configurations, or aspects for the purpose of streamlining the disclosure. The features of the embodiments, configurations, or aspects of the present disclosure may be combined in alternate embodiments, configurations, or aspects other than those discussed above. This method of disclosure is not to be interpreted as reflecting an intention that the present disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, the claimed features lie in less than all features of a single foregoing disclosed embodiment, configuration, or aspect. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment of the present disclosure.
(105) Advances in science and technology may make equivalents and substitutions possible that are not now contemplated by reason of the imprecision of language; these variations should be covered by the appended claims. This written description uses examples to disclose the method, machine and computer-readable medium, including the best mode, and also to enable any person of ordinary skill in the art to practice these, including making and using any devices or systems and performing any incorporated methods. The patentable scope thereof is defined by the claims, and may include other examples that occur to those of ordinary skill in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.