Floor tool for a vacuum cleaning appliance
09907446 ยท 2018-03-06
Assignee
Inventors
Cpc classification
A47L9/0666
HUMAN NECESSITIES
A47L9/0686
HUMAN NECESSITIES
International classification
Abstract
A floor tool for a vacuum cleaning appliance comprising a body including a suction nozzle, a neck coupled to the body so as to pivot relative to it about an axis A, wherein the neck includes a base portion that defines a rail formation located at least partially about its circumference and the body includes a runner formation that is engaged with a discrete part of the rail formation, the rail formation being slidable relative to the runner formation thereby coupling the base portion to the body but permitting the base portion to pivot relative to the body.
Claims
1. A floor tool for a vacuum cleaning appliance comprising a body including a suction nozzle, a neck coupled to the body so as to pivot relative to the body about an axis A, wherein the neck includes a base portion that defines a rail formation located at least partially about its circumference and the body includes a runner formation that is engaged with the rail formation, the rail formation being slidable relative to the runner formation thereby coupling the base portion to the body but permitting the base portion to pivot relative to the body, wherein the engagement between the runner formation and the rail formation extends at least partially between the body and an air flow conduit that passes through the base portion in a direction in which axis A extends, wherein the rail formation of the base portion includes a rim, and wherein the runner formation on the body includes a projection that overlaps extends in the direction in which axis A extends, the rim, and is slidable relative to the rim.
2. The floor tool of claim 1, wherein the base portion includes a flange that extends radially inwardly from the rim about a portion thereof, wherein end points of the flange define limit stops that are engageable with the runner formation to limit the angular movement of the base portion.
3. The floor tool of claim 1, where the conduit is fluidly linked between the suction nozzle and the neck.
4. The floor tool of claim 1, wherein the base portion has an internal diameter that is greater than the external dimension of the conduit in the region of the base portion, thereby permitting the conduit to move linearly with respect to the base portion in a direction perpendicular to the pivot axis A.
5. The floor tool of claim 4, wherein the conduit includes one or more guide members that cooperate with sockets in the body to guide movement of the conduit relative to the base portion of the neck.
6. The floor tool of claim 1, wherein a second neck section is connected to the base portion so as to be pivotable about the base portion about a second axis B that is substantially perpendicular to the first axis A.
7. The floor tool of claim 6, wherein the second neck section is connected to the conduit and includes a connector for connecting to an associated pipe of a vacuum cleaner.
8. The floor tool of claim 1, wherein the body includes a support member configured to support a cleaning sheet, and wherein the suction nozzle extends along an edge of the support member.
9. The floor tool of claim 8, further including a second suction nozzle that extends along a further edge of the support member.
10. The floor tool of claim 9, wherein the section suction nozzle is parallel to the first suction nozzle.
11. The floor tool of claim 9, wherein the first and second suction nozzles are fluidly connected to a manifold that forms part of the conduit.
12. The floor tool of claim 11, wherein the manifold is positioned centrally on the body and extends in a direction parallel to the suction nozzle.
13. A vacuum cleaner comprising a floor tool comprising a body including a suction nozzle, a neck coupled to the body so as to pivot relative to the body about an axis A, wherein the neck includes a base portion that defines a rail formation located at least partially about its circumference and the body includes a runner formation that is engaged with the rail formation, the rail formation being slidable relative to the runner formation thereby coupling the base portion to the body but permitting the base portion to pivot relative to the body, wherein the engagement between the runner formation and the rail formation extends at least partially between the body and an air flow conduit that passes through the base portion in a direction in which axis A extends, wherein the rail formation of the base portion includes a rim, and wherein the runner formation on the body includes a projection that overlaps extends in the direction in which axis A extends, the rim, and is slidable relative to the rim.
14. A floor tool for a vacuum cleaning appliance comprising a body including a suction nozzle, a neck coupled to the body so as to pivot relative to the body about an axis A, wherein the neck includes a base portion that defines a rail formation located at least partially about its circumference and the body includes a runner formation that is engaged with the rail formation, the rail formation being slidable relative to the runner formation thereby coupling the base portion to the body but permitting the base portion to pivot relative to the body, wherein the body includes an air flow conduit fluidly linked between the suction nozzle and the neck and passing through an opening of the base portion in a direction in which axis A extends, and wherein the opening of the base portion has an internal diameter that is greater than an external dimension of the conduit in the region of the base portion so that the conduit is permitted to move linearly with respect to the base portion in a direction perpendicular to the pivot axis A.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(15) With reference firstly to
(16) An elongate wand 6 is attached to the handheld vacuum cleaner 4 which reaches down to a floor tool 8 provided at the end of the wand 6, the floor tool 8 resting on a floor surface in normal use. Note that the floor surface itself is not shown explicitly in
(17) The handheld vacuum cleaner 4 comprises a motor-driven fan unit (not shown) which is arranged inside a motor casing 10 and draws air in through an air inlet nozzle 12 positioned at the front of the handheld vacuum cleaner 4. The elongate wand 6 is connected to the air inlet nozzle 12, and the floor tool 8 is in turn connected to the lower end of the wand 6. In use, dirty air is drawn in through the floor tool 8 and is ducted to the air inlet nozzle 12 through the wand 6. Dirty air that enters the air inlet nozzle 12 passes through a cyclonic separation system 14 that separates dirt from the air, and then relatively clean air is then exhausted back to the ambient environment via an exhaust 16 located at the rear. The dirt which is separated from the airflow inside the cyclonic separating system 14 is collected in a bin 18 for disposal. The hand held vacuum cleaner 4 is powered by a multi-cell rechargeable battery which is housed in a battery pack 20.
(18) The floor tool 8 is detachable from the wand 6 by means of a catch 21. The wand 6 is in turn detachable from the handheld vacuum cleaner 4 by means of a further catch 23. The handheld vacuum cleaner 4 can thus be used in isolation as a standalone unit by detaching the wand 6 or, alternatively, the handheld vacuum cleaner 4, wand 6 and floor tool 8 can be used in combination as a hard floor cleaning device with a suction functionality.
(19) It should be noted that the vacuum cleaner 2 in
(20) Turning also to
(21) The main body 22 comprises a suction nozzle assembly 26 and a generally oblong support member 28 on which can be carried a sheet-like cleaning element (not shown). The suction nozzle assembly 26 includes first and second elongate suction nozzles 30, 32 arranged adjacent respective long edges of the support member 28.
(22) In
(23) The suction nozzle assembly 26 includes a central air manifold 34 that is mounted to an upper surface of the support member 28. Each of the first and second suction nozzles 30, 32 are supported relative to the manifold 34 by first and second connecting arms 36 that extend away in opposite directions at either end of the manifold 34. Each of the connecting arms 36 is hollow and therefore serves as a fluid passageway along which air is ducted from the nozzles 30, 32 to the manifold 34.
(24) The manifold 34 is coupled to the neck 24 so that the neck 24 pivots about a central part of the manifold 34 located between the junctions 38 where the connecting arms 36 meet the manifold 34. However, as will become clear, although the neck may pivot around the manifold, the manifold is able to float up and down with respect to the neck. As marked on
(25) The neck 24 has an open structure which houses a flexible hose 40 extending from the manifold 34 to an upper connecting part 42 of the neck 24. The neck 24 therefore serves to duct air from the suction nozzles 30, 32 to an associated vacuum cleaner via the connecting part 42. As shown clearly in
(26) In
(27) With this in mind, the first neck section 46 is generally cylindrical in form and engages with the support member 28 so that it can rotate about axis A. The first neck section 46 also includes a rectilinear or box-like extension 50 that extends away perpendicularly and defines an opening 52 through which the flexible hose 40 extends up through the interior of the neck 24. The second neck section 48 includes two parallel forks 54 that are journaled to the box-like extension 50 so as to be able to swing left and right about the axis B, being perpendicular to axis A.
(28) The first neck section 46, more specifically the cylindrical portion of it, is engaged with the support member 28 by way of a rail formation 56. Each outer end or rim of the first neck section 46 includes a rail portion 58 around part of its circumference in between an inwardly projecting flange 60 that extends about the remainder of the circumference. The rail portion 58 is retained under a projection 62 in the form of a tab or tooth defined by the support member 28. The projection 62 engages a discrete part of the rail portion 58 and runs along the rail portion 58 as the neck 24 is inclined up and down with respect to the support member 28. The projections 62 therefore act as a runner formation that engage and cooperate with the rail portions 58 to allow the neck 24 to pivot. The term discrete part is used to mean that the projection 62 engages only a sub-section of the rail portion 58, and this arrangement permits the neck section 46 to remain substantially open so that the manifold can pass through it.
(29) It should be noted that
(30) The rail arrangement 56 between the neck 24 and the support member 28 provides a direct connection between these two components so that the neck can apply a downward force to the support member 28 during cleaning. However, the coupling also envelops and retains the manifold 34 so that it is permitted to move up and down or float with respect to the support member 28 and also, therefore, the neck 24. In this respect, the diameter of the first neck section 46 is larger than the diameter of the manifold 34 so that the manifold 34 can move relative to it. This is particularly advantageous, as it allows downwards force to be exerted on the support member 28 through the neck, which promotes the wiping action of the support member 28, whilst enabling the suction nozzles associated with the manifold 34 to ride lightly over the floor surface without being pressed down too forcefully. Since the suction nozzles are in light physical contact with the floor surface, the ability of the floor tool to remove dirt from crevices in the floor surface is improved.
(31) In this embodiment, the manifold 34 is permitted approximately 5 mm of vertical linear movement with respect to the support member 28, the amount of movement being determined by the difference in diameter between the manifold 34 and the neck 24, however it should be appreciated that the value of 5 mm is given here as an example only and is not meant to be limitative. Accordingly, the skilled person would appreciate that by selecting the relative dimensions of the manifold and the neck appropriately, different degrees of float are possible. Lateral float may also be permitted in desirable although, in this embodiment, the movement is restricted to vertical movement only.
(32) The effect of the floating suction nozzles 30, 32 is illustrated in the following figures:
(33) Turning now to
(34) It is of course possible that a user could remove debris from the manifold 34 if only a single cap were provided in one end of the manifold 34. However, the suction nozzle assembly 26 may more easily be maintained by having a cap at either end of the manifold, since access is provided into each end of the manifold and, by virtue of their location, also into the connecting arms 36. Furthermore, as the manifold 34 is tubular and generally linear, removing both caps 68 allows a visual inspection along the length of the manifold 34, and a cleaning implement such as a brush can be pushed right through it which helps with the removal of debris that may be stuck onto the internal surfaces of the manifold.
(35) As has been mentioned, in a general sense, the floor tool 8 has a dual function: firstly, the support member 28 is adapted to carry a moisture bearing sheet of material, such as a commonly available poly-based disposable wipe, so that the floor tool 8 can be used to scrub stubborn stains and dirt from the floor surface; and secondly, the suction nozzles 30, 32 remove loose dirt and debris from the floor surface for conveyance to the associated vacuum cleaner in a dirt-bearing airflow that is drawn through the floor tool. In order to carry a cleaning element, such as a sheet, as here, the support member 28 comprises a floor pad 74 and a pad carrier plate 76 which are releasably held together so that a wipe sheet can be secured between them when the two parts are engaged, as will now be explained.
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(37) The floor pad 74 is secured to the carrier plate 76 by way of a clamping arrangement 82. The clamping arrangement 82 comprises first and second latches 84, 86 located at respective ends of the floor pad 74. The latches 84, 86 are engageable with respective first and second catches 88, 90 defined by recesses in each short edge of the carrier plate.
(38) Each latch 84, 86 comprises a user-operable button having a generally oval upper face 92 defining a shallow circular recess 94 that acts as a contact point for a finger of a user. The buttons 84, 86 are preferably an engineering plastics such as a polycarbonate/polybutylene terephthalate blend (PC+PBT) which has good strength characteristics and chemical inertness and may be coloured so as to contrast with the surrounding components so that they stand out visually to a user. The high strength and chemical inertness of PC+PBT is preferred, but not essential, for the buttons since they will experience repeated actuation and in use will be subject to cleaning chemicals typically found in domestic cleaning sheets.
(39) The buttons 84, 86 are illustrated clearly in
(40) One benefit of the clamping arrangement 82 is that the buttons 84, 86 lock automatically with the catches 88, 90 which makes it easy for a user to assemble the components. To this end, the catches 88, 90 include a lower surface 106 that is inclined upwardly thereby defining a cam surface. As the floor pad 74 is brought into contact with the carrier plate 76, the cam surface 106 of the catch contacts the upper surface 92 of the button. This contact causes the button 84, 86 to move angularly about its pivot 96. Further movement of the floor pad 74 towards the carrier plate 76 causes the button to be bumped out of the way of the catch face 106 and then for the latch surface 98 to lock into the upper catch face 102, thereby securing the floor pad 74 to the carrier plate 76.
(41) The carrier plate 76 and the floor pad 74 come together to secure a wipe element between them, and it is preferred, although not essential that engagement means are provided between the pad and the carrier plate to strengthen the clamping effect on the wipe element. In this embodiment, the engagement means comprises two elongate ribs 108 provided adjacent the respective long edges of the recess 78 on the floor pad 74 and these project into corresponding channels 110 provided on the underside of the carrier plate 76. The wipe element is therefore effectively clamped into position which reduces the likelihood of the wipe element working loose under the to-and-fro action of the floor tool, in use.
(42) As well as combining the functionality of a hard floor wipe cleaner and a hard floor vacuuming tool, the floor tool 8 of the invention has the facility to be used in a purely vacuuming mode. This may be useful if a user wishes to vacuum the floor surface but does not consider it necessary wipe the floor as well. To this end, the carrier plate 76 includes a rolling arrangement 112 which supports the support member 28 on a floor surface in the absence of the floor pad 74.
(43) In this embodiment, as shown clearly in
(44) This is illustrated particularly well in
(45) Such a tool may, in practice, be used frequently by a user as a hard floor cleaner since it is envisaged that a floor surface will require vacuuming more often than it requires wiping with a moist disposable wiping sheet. The floor tool is therefore not limited to using the floor pad in conjunction with the vacuuming facility which enhances the versatility of the floor tool.
(46) In circumstances where the floor pad 74 is attached to the carrier plate 76, the wheel cups are received in respective apertures 118 provided in the floor pad 74, as is shown in
(47) A further advantageous feature of the floor tool 8 of the invention is the configuration of the suction nozzles 30, 32, which provide the floor tool 8 with particularly good debris pickup performance on hard floors, as will now be explained.
(48) With particular reference to
(49) The outer peripheral skirt/wall 120 of the suction chambers 126, 128 and also the dividing wall 124 are, in this embodiment, an integral body made of plastics material, although it is envisaged that the skirt 120 may be made from a plurality of individual strips. In the preferred embodiment, the skirts 120 are a thermoplastic elastomer and are overmoulded onto the spine 122 of the suction nozzles, although it should be appreciated that this is not essential and the skirts could also be inserted into slots defined in the suction nozzle. As a further alternative, the skirts 120 may also be formed from bristles, although currently flexible plastics or rubber strips are preferred for their durability and since they don't tend to capture debris as can occur with bristles.
(50) Each skirt 120 can be considered to include a trailing edge 130 which is located directly adjacent a respective long edge 80 of the floor pad 74, and a leading edge 132 that is remote from the floor pad 74. Furthermore, side edges 134 extend between the leading and trailing edges 132, 130 thereby completing the oblong sealing skirt 120.
(51) In order to promote good debris pickup performance, substantially the entire leading edge 132 of the skirt 120 is shorter than the trailing edge 130 so that it is spaced from the floor surface S when in use. This is shown clearly in
(52) Configuring the leading edge 132 of the suction nozzle so that it is spaced from the floor surface S in this way avoids snowploughing debris in front of the suction nozzle during cleaning that may occur with known floor tools having apertured or castellated leading edges as is often found on existing hard floor tools. Furthermore, by configuring both the front and rear suction nozzles in this way, the same advantage is achieved during forward and reverse strokes of the floor tool, although this is not essential.
(53) Conversely, the trailing edge 130 of the suction nozzles 30, 32 defines a straight linear edge that engages the floor surface in the manner of a lip seal or squeegee to guard against debris accumulating on the cleaning sheet. Beneficially, this avoids the floor surface being marked as well as extending the life of the cleaning sheet.
(54) Each of the adjacent suction chambers 126, 128 is further provided with an additional floor engaging member 136, also in the form of a rubber strip, which defines an interior wall extending longitudinally within the respective suction chamber 126, 128. The interior wall 136 or longitudinal strip divides the interior of the first and second suction chambers 126, 128 into first and second longitudinal suction channels (front and rear suction channels, respectively) 138, 140 which are fluidly linked by apertures or notches 142, 144 formed in the strips 136 thereby defining connecting channels. As can be seen clearly in
(55) In use, with the floor tool located on a floor surface, the application of suction to the floor tool 8 by an associated vacuum cleaner generates two different pressure regions within each suction chamber 126, 128 of each suction nozzle 30, 32. Due to the relatively tight seal formed around the rear suction channels 140 by the trailing edge 130 and side edges 134, a relatively high vacuum is established in the rear suction channels 140. This promotes a relatively high-speed air flow which benefits the entrainment of debris located within crevices in the floor surface into the airflow through the rear suction channels 140. Furthermore, since the trailing edge 130 is straight and uniform, this reduces the likelihood of debris passing under the trailing edge which protects the wipe element and the floor pad from debris pickup.
(56) The provision of the connecting channels 142, 144 establishes a relatively low vacuum in the front suction channels 138 to enable dust and relatively large debris located on the floor surface to be entrained within a fluid flow drawn into the front suction channels 138 through the leading edge gap L. This dirt-bearing fluid flow is then conveyed from the front suction channels 138 through the connecting channels 142, 144 to the rear suction channel 140 and then into the connecting arms 36 of the suction nozzle assembly. From there, the airflow continues to the manifold and to the flexible hose.
(57) It should be noted that the apertures 142, 144 defined in the longitudinal strips 136 in the front and rear suction nozzles 30, 32 are not equal in size. More specifically, the apertures 142 in the front suction nozzle 30 are semi-circular in form and have a larger flow area than the apertures 144 in the rear suction nozzle 32 that are rectangular in form. In this particular embodiment, the apertures 142 in the front suction nozzle 30 are semicircles with a radius of 5 mm, the centre of radius being located on the lower edge of the strip 136, therefore resulting in a flow area of approximately 40 mm.sup.2, whereas the dimensions of the apertures 144 in the rear suction nozzle 32 are 9 mm by 3 mm resulting in a flow area of approximately 27 mm.sup.2 It should be noted that these values are only exemplary.
(58) The lower flow area defined by the apertures 144 in the rear suction nozzle 32 increases the resistance to air flow of the rear suction nozzle 32, which has the effect of increasing the flow through the front suction nozzle 30 in comparison. Therefore, the suction power that is applied to the floor tool is biased towards the front suction nozzle 30 thereby increasing the pickup performance in the front nozzle 30, which is beneficial since it is the front suction nozzle that leads as a user pushes the tool along a floor surface.
(59) By dividing the suction nozzles into two separate chambers 126, 128, with each of the chambers having respective front and rear suction channels 138, 140 it can be assured that a high speed fluid flow through the suction chambers is experienced across the whole width of the floor tool which greatly promotes debris entrainment and pickup. Furthermore, the recessed leading edge 132 reduces snowploughing of debris and thus further improves pickup performance of the floor tool.
(60) Further advantages may be realised by removal of a section of the dividing wall 148 of the embodiment in
(61) Alternatively, the front section of the dividing wall 124 in
(62) It is possible for variations to be made to the specific embodiments described above without departing from the scope of the invention defined by the claims. For example, the supporting member has been described above as rectangular, but the skilled person will appreciate that other shapes are also viable; the supporting member could also be triangular, diamond-shaped, or even oval, with appropriately modified suction nozzles.
(63) Also, although the supporting member has been described as being particularly suitable for use with a non poly-based non-woven cleaning sheet, it should be appreciated that this is not essential to the invention and it may also be used with other types of wiping members such as woven cleaning cloths. Still alternatively, the supporting member may carry a porous cleaning member such as a sponge pad that is secured on its underside, by a hook-and-loop type fastening system for example, or formed integrally with it.
(64) Although the floor tool may in principle be made from a wide range of materials, plastics are currently preferred for their cost effectiveness and ease of manufacture since parts can be formed, for example by injection moulding, into almost any desired shape. In the context of the floor tool of the invention, the choice of plastics influences the effectiveness and the long term durability of the floor tool since it is designed to be used with wipes that contain a variety of chemicals which may have a detrimental impact on some plastics.
(65) Preferably, the first and second neck portions are made from injection moulded PC-PBT since this material is strong yet resistant to chemical attack. The neck connector is preferably talc-filled polypropylene (PP) since this provides increased strength to this part so as to withstand the forces applied to it via the wand, but is more cost effective that PC-PBT.
(66) The suction nozzle assembly is predominantly formed from polypropylene, apart from the skirt which is thermoplastic elastomer (TPE) which is preferably overmoulded onto a respective spine of a suction nozzle.
(67) Turning to the support member, it is currently envisaged that the carrier is injection moulded talc-filled polypropylene for increased strength, and the floor pad is a combination of polypropylene for the upper surface to provide strength and thermoplastic elastomer plus a blowing agent as the body of the floor pad to provide it with a degree of resilience which improves the contact with the floor surface.