PROCEDURE FOR THE DOPING OF GRAPHENE OXIDE BY THE USE OF MICROORGANISMS, NITROGEN- AND SULFUR-DUAL DOPED GRAPHENE THUS OBTAINED AND ITS USE
20220348468 · 2022-11-03
Assignee
Inventors
Cpc classification
C12M23/58
CHEMISTRY; METALLURGY
C12M41/00
CHEMISTRY; METALLURGY
International classification
C12M1/34
CHEMISTRY; METALLURGY
Abstract
A process to produce graphene dual doped with nitrogen and sulfur atoms through a reduction of graphene oxide by microorganisms. Also, graphene dual doped with nitrogen and sulfur atoms obtainable by this process, and the use of the doped graphene to produce e.g. electronic components or water purification equipment. The process is eco-sustainable and economic with the additional advantage of providing a product with significantly improved performance compared to known products.
Claims
1. Process for producing graphene doped with Nitrogen and Sulfur atoms (N,S-DDG) comprising the steps of: providing microorganisms of the Halobacteria class which are strictly anaerobic and sulfite-reducing and capable of living between 20° C. and 50° C. in salinity condition over 200 g.Math.L.sup.−1 and at a pH comprised between 7.0 and 10.0; cultivating the microorganisms in a medium comprising as electronic donor, in an amount up to 100 mmol, Hydrogen (H.sub.2), acetate (C.sub.2H.sub.4O.sub.2), formate (CH.sub.2O.sub.2), glycerol (C.sub.3H.sub.8O.sub.5), glucose (C.sub.6H.sub.12O.sub.6), sucrose (C.sub.12H.sub.22O.sub.11) and other similar sugars, lactate (C.sub.3H.sub.6O.sub.3), short chain fatty acids (C.sub.4-C.sub.9) and/or pyruvate (C.sub.3H.sub.4O.sub.3), and as electronic acceptor, in an amount up to 50 mmol, any one of sulfur form more oxidized than S.sup.2− comprising elemental sulfur (S.sub.8.sup.∘), polysulfide (—S—S.sub.6—S—), thiosulfate (S.sub.2O.sub.3.sup.2−), dimethylsulfoxide (CH.sub.3).sub.2SO, tetrathionate (S.sub.4O.sub.6.sup.2−); contacting a solution of graphene oxide (GO) with the culturing medium containing the microorganisms for a time sufficient to obtain the doping with Nitrogen and Sulfur; washing the graphene to eliminate both the organic phase and the molecules containing Nitrogen and Sulfur that have not reacted with graphene oxidized.
2. Process according to claim 1, wherein said microorganisms are selected from the genus Halalkaliarchaeum, Halanaeroarchaeum, Halodesulfurarchaeum, Halarchaeoglobus Natranaeroarchaeum and Natronolimnobius.
3. Process according to claim 1, wherein the culturing medium comprises 240 g.Math.L.sup.−1 of NaCl, 3 g.Math.L.sup.−1 of K.sub.2HPO.sub.4, 0.5 g.Math.L.sup.−1 of NH.sub.4Cl, 1-5 mM of MgCl.sub.2×6H.sub.2O, is sterilized and added with 20-50 mg.Math.L.sup.−1 of yeast extract, 1 ml.Math.L.sup.−1 of acid trace metal solution, 1 mL.Math.L.sup.−1 of Se/W alkaline solution and a vitamin mix.
4. Process according to claim 3, wherein the acid trace metal solution comprises the following substances (for liter of culture medium): HCl 0.01 N, 0.6 g of CoCl.sub.2×6H.sub.2O, 30 mg of CuCl.sub.2, 0.3 g of FeCl.sub.2×4H.sub.2O, 1.14 g di of H.sub.3BO.sub.3, 4 g of MnCl.sub.2×4H.sub.2O, 0.5 g of Na.sub.2MoO.sub.4×2H.sub.2O, 0.3 g of NiCl.sub.2×6H.sub.2O and 0.42 g of ZnCl.sub.2, the vitamin mix comprising per 1 L of deionized water: 1 mg of B.sub.12 vitamin, 20 mg of biotin, 20 mg of folic acid, 50 mg of nicotinic acid, 50 mg of p-aminobenzoic acid, 50 mg pantothenate calcium, 100 mg of pyridoxine x HCl, 50 mg of riboflavin, 50 mg of thiamine and 50 mg of thioctic acid, the Se/W alkaline solution is composed of the following substances (for liter of 0.01 N NaOH): 2 mg of Na.sub.2SeO.sub.3 and 4 mg of Na.sub.2WO.sub.4×1.5H.sub.2O.
5. Process according to claim 3, wherein the culture medium further comprises 10 g.Math.L.sup.−1 of HEPES.
6. Process according to claim 1, wherein the culture medium is a mixture of two culture medium: the first one comprising 240 g.Math.L.sup.−1 of NaCl, 5 g.Math.L.sup.−1 of KCl, 2 g.Math.L.sup.−1 of K.sub.2HPO.sub.4; 0.5 g.Math.L.sup.−1 of NH.sub.4Cl, the second 190 g.Math.L.sup.−1 of Na.sub.2CO.sub.3, 30 g.Math.L.sup.−1 of NaHCO.sub.3, 16 g.Math.L.sup.−1 of NaCl, 5.0 g.Math.L.sup.−1 of KCl, 8 mM of NH.sub.4Cl, 1.0 g.Math.L.sup.−1 of K.sub.2HPO.sub.4, both the culture media being added with 1 mM of MgCl.sub.2×6H.sub.2O, 1 mL.Math.L.sup.−1 of acid trace metal solution, a vitamin mix, 1 mL.Math.L.sup.−1 of alkaline solution Se/W e 20 mg.Math.L.sup.−1 of yeast extract.
7. Process according to claim 1, wherein the step of contacting graphene oxide (GO) with the cell culture is carried out contacting the graphene oxide in the form of a powder at a concentration up to 2 mg.Math.mL.sup.−1, for a time comprised between 10 days and 30 days at a temperature between 20° C. and 50° C., with or without stirring.
8. Process according to claim 1, wherein the step of washing the graphene comprises the separation of the organic material from graphene oxide by centrifugation and/or/filtration, followed by washing with isotonic solution and filtration with glass fibre filters with pore diameter of 5-20 μm, the washing being carried out with Milli-Q water and repeated two or more times, and a final step of drying is carried out for 2-6 hours at 40°-80° C.
9. Plant for producing graphene oxide doped with Nitrogen and Sulfur comprising a first tank for storing and maintaining/growing of the microorganisms according to claim 1 which reduce graphene oxide, at least a second tank for mixing and doping the oxide with the microorganisms, the second tank being hydraulically connected to the first tank, conditioning means for the first tank, controlling and regulating pH means of the first tank, controlling and regulating temperature means of the second tank, means means for separating the organic phase from the doped graphene oxide, washing means means of the doped graphene oxide, drying means of the doped and washed graphene.
10. A method comprising applying the microorganisms according to claim 1 in a process for doping graphene oxide with Nitrogen and Sulfur.
11. Graphene oxide doped with Nitrogen and Sulfur according to the process of claim 1 comprising Nitrogen atoms, as percentage on the total percentage of atoms, between 1% and 9%, and Sulfur atoms between 0.3% and 15%.
12. Graphene oxide according to claim 11, wherein Nitrogen is in the pyloric form in a percentage higher that 90% and/or Sulfur is in the thiophenolic form in a percentage higher that 40%.
13. The method of manufacturing electronic and electrochemical components, electrodes of electrochemical cells, analytical systems, depuration systems, nanomaterial used as nanocomponents for medical, telecommunication, aeronautic, aerospace, robotic fields, eco-sustainable macromaterials as mechanical, automotive, aeronautic, aerospace and robotic components with the doped graphene oxide according to claim 11.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0033] Further characteristics and advantages of the process for the production of graphene dually doped with nitrogen and sulfur atoms (N,S-DDG), according to the present invention, will become apparent in the following description of some preferred embodiments given as a non-limiting example, also with reference to the following figures, wherein:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
DETAILED DESCRIPTION OF THE INVENTION
[0041] This invention essentially refers to a biochemical process of doping graphene oxide (GO) foreseen for the industrial application of nanomaterial. The so-called “doping” is a process, exclusively made possible by the physical proximity between the graphene oxide, the specific microorganisms, and their cultivation medium. In the following description, the term ‘doping’ and related words means a process of altering the chemical composition of molecule by the insertion of atoms initially absent in its original structure. This process modifies the physicochemical properties of the material subjected to it. In the particular case of the invention “N,S-DDG” means graphene doped with nitrogen (N) and sulfur (S) atoms, i.e. literally, N [nitrogen], S [sulfur]—D [Dual] D [Doped] G [Graphene].
[0042] It should be noted that except for the final purification step of the product, no intervention is necessary to carry out the doping.
[0043] In addition, generally, the respiratory function of the selected microorganisms allows the release of unstable molecules with a very high insertion rate. The proximity between unstable molecules and the GO then allows the insertion of sulfur (S) and nitrogen (N) atoms into the bi-dimensional structure of graphene oxide (C.sub.nH.sub.iO.sub.j) in a surprisingly efficient way.
[0044] As already explained, the physicochemical properties of reduced graphene oxide so doped are nowadays recognized for their versatility in various applications: from the replacement of silicon semiconductors to the operation of innovative water decontamination systems. Therefore, a simple, effective, and economical process is of great interest.
[0045] According to the present invention, therefore, the process to produce graphene doped with nitrogen and sulfur atoms (N,S-DDG) comprises the steps of: [0046] providing microorganisms of the Halobacteria class which are strictly anaerobic and sulfite-reducing and capable of living between 20° C. and 50° C. in salinity condition over 200 g.Math.L−1 and at a pH comprised between 7.0 and 10.0; [0047] cultivating said microorganisms in a medium comprising as electronic donor, in an amount up to 100 mmol, Hydrogen (H2), acetate (C2H4O2), formate (CH2O2), glycerol (C3H8O5), glucose (C6H12O6), sucrose (C12H22O11) and other similar sugars, lactate (C3H6O3), short chain fatty acids (C4-C9) and/or pyruvate (C3H4O3), and as electronic acceptor, in an amount up to 50 mmol, any one of sulfur form more oxidized than S2- comprising elemental sulfur (S8.sup.∘), polysulfide (—S—S6-S—), thiosulfate (S2O32-), dimethylsulfoxide (CH3)2SO, tetrathionate (S4O62-); [0048] contacting a solution of graphene oxide (GO) with said culturing medium containing said microorganisms for a time sufficient to obtain the doping with Nitrogen and Sulfur; [0049] washing the graphene to eliminate both the organic phase and the molecules containing Nitrogen and Sulfur that have not reacted with graphene oxidized.
[0050] The step of providing microorganisms is particularly important, since the information of the prior art concerning the use of microorganisms to carry out the biological doping of graphene are not sufficient and clear to provide data on the real efficacy of such a process.
[0051] As it described above, the microorganisms till now experimentally used for doping graphene belongs to the kingdom Eubacteria, stem of the “classical” bacteria, sulfate-reducing bacteria (SRB) group, that is chemo-synthetic bacteria oxidizing sulfide acid in Sulfur, Sulfur in sulfurous and sulfuric acid and thiosulfate in sulfate.
[0052] Even if taxonomy is continuously rearranged on the basis of the discovery of new species of microorganisms, in any case Eubacteria are unanimously considered radically different from Archaea, to which the class Halobacteria (or Haloarchaea) belong.
[0053] Preferably, Halobacteria of the present invention are selected from the genera Halalkaliarchaeum, Halanaeroarchaeum, Halodesulfurarchaeum, Halarchaeoglobus, Natranaeroarchaeum and Natronolimnobius (
[0054] In particular, the above species Halalkaliarcheum desulfuricum and Natronolimnobius sulfurireducens are described and characterized respectively with the codes AArc-S and AArc1 in “Sulfur respiration in a group of facultatively anaerobic natronoarchaea ubiquitous in hypersaline soda lakes”, Frontiers in Microbiology, Volume 9, Article 2359, 2 Oct. 2018, Sorokin et al. The species Halodesulfurarchaeum formicicum is described and characterized with the codes HTSR1 and HSR6 in “Discovery of anaerobic lithoheterotrophic haloarchaea, ubiquitous in hypersaline habitats”, The ISME Journal, volume 11, pages 1245-1260 (2017), Sorokin et al. The species Halanaeroarchaeum sulfurireducens is described and characterized with the HSR2 code in “Elemental sulfur and acetate can support life of a novel strictly anaerobic haloarchaeon”, The ISME Journal, volume 10, pages 240-252 (2016), Sorokin et al. The species Halarchaeoglobus desulfuricus is described and characterized with the HSR12 code and has been deposited at the UNIQEM (Culture Collection of Winogradsky Institute of Microbiology) collection center of the Russian Academy of Sciences in Moscow with the identified number U1000.sup.T. The species Natranaeroarchaeum sulfidigenum is described and characterized with the code AArc-S and has been deposited at the UNIQEM (Culture Collection of Winogradsky Institute of Microbiology) collection center of the Russian Academy of Sciences in Moscow with the identified number U999.sup.T.
[0055] In addition, the species Halodesulfurarchaeum formicicum HTSR1 in that article was deposited at the UNIQEM collection center of the Russian Academy of Sciences in Moscow. Its genome is then available in the GenBank database with access number CP016070. The species Natronolimnobius sulfurireducens AArc1 has been deposited at the UNIQEM collection center of the Russian Academy of Sciences in Moscow under the identification number U932.sup.T and at the Japanese Microorganism Collection Centre under the access number JCM 30663.sup.T. The species Halodesulfurarchaeum formicicum HSR6 has been deposited at the same Russian center (UNIQEM) under the number U983.sup.T and at the Japanese center JMC under the number 30662.sup.T. The species Halalkaliarchaeum desulfuricum AArc-S1 was deposited at UNIQEM under the number U999.sup.T and at the JCM center under the number 30664.sup.T. As stated in aforementioned publications, all these haloarchaea have a kind of sulfur respiration based on sulfur unknown. They are, anyway, ubiquitous in some hypersaline habitats. Using the above described growing culture, archaea strains belonging to the genera Halanaeroarchaeum, Halodesulfurarchaeum, Halarchaeoglobus, Natranaeroarchaeum and Natronolimnobius were isolated from brine and hypersaline sediment samples collected on volcanic island Stromboli (Aeolian Archipelago, Mediterranean Sea, Italy). These strains were analyzed and showed identical chemical/morphological/genetic characteristics to the strains described in the above-mentioned publications and were therefore indicated with the same codes.
[0056] It has been observed that the activity of all the above-mentioned microorganisms ends up with the production up to 10-15 mmol of H.sub.2S in the terminal phase of the respiration process. Furthermore, these microorganisms advantageously have a great resistance against toxicity of GO. In fact, it has been demonstrated that the presence of GO negatively affects the growth and living conditions of SRBs, but not the above-mentioned Halobacteria. In particular, as explained below, to proceed with GO doping it has been used a quantity of 1.0-2.0 mg.Math.mL.sup.−1, i.e. 10 to 20 times higher than the one which was used by Guo et al. (2013).
[0057] Therefore, the use of these particular and selected microorganisms allows for a much more performing doping than the previously described biological process.
[0058] The culture medium also allows from one side the growth of the microorganisms and, at the same time, provides the necessary sources of nitrogen and sulfur for doping graphene oxide (GO).
[0059] Preferably, said culture medium comprises 240 g.Math.L.sup.−1 of NaCl, 3 g.Math.L.sup.−1 of K.sub.2HPO.sub.4, 0.5 g.Math.L.sup.−1 of NH.sub.4Cl, 1-5 mM of MgCl.sub.2×6H.sub.2O, sterilized and then added with 20-50 mg.Math.L.sup.−1 of yeast extract, 1 ml.Math.L.sup.−1 of acidic trace-metal solution, 1 mL.Math.L.sup.−1 of Se/W alkaline solution and a mixture of vitamins. The final pH is controlled at 7. More preferably, with the species Halodesulfurarchaeum formicicum and the species Halanaeroarchaeum sulfurireducens, the culture medium also comprises 10 g.Math.L.sup.−1 of HEPES. In addition, 1 mL of the acidic solution of trace metals preferably comprises the following substances (to one liter of culture medium): HCl 0.01 N (i.e. 10 mmol), 0.6 g COCl.sub.2×6H.sub.2O, 30 mg CuCl.sub.2, 0.3 g FeCl.sub.2×4H.sub.2O, 1.14 g H.sub.3BO.sub.3, 4 g MnCl.sub.2×4H.sub.2O, 0.5 g Na.sub.2MoO.sub.4×2H.sub.2O, 0.3 g NiCl.sub.2×6H.sub.2O and finally 0.42 g ZnCl.sub.2.
[0060] Preferably, the vitamin mixture comprises, for 1 liter of distilled water: 1 mg of vitamins B12, 20 mg of biotin, 20 mg of folic acid, 50 mg of nicotinic acid, 50 mg of p-aminobenzoic acid, 50 mg of calcium pantothenate, 100 mg of pyridoxine×HCl, 50 mg of riboflavin, 50 mg of thiamine and 50 mg of thionic acid.
[0061] The Se/W alkaline solution preferably consists of the following substances (for one liter of 0.01 N [i.e. 10 mmol] NaOH): 2 mg Na.sub.2SeO.sub.3 and 4 mg Na.sub.2WO.sub.4×1.5H.sub.2O.
[0062] The pH of the medium can also be adjusted to specific requirements, e.g. to 7.0 by adding 1 M KOH.
[0063] According to an embodiment of the invention, the culture medium consists in the mixture of two culture media: the first comprising 240 g.Math.L.sup.−1 of NaCl, 5 g.Math.L.sup.−1 of KCl, 2 g.Math.L.sup.−1 of K.sub.2HPO.sub.4; 0.5 g.Math.L.sup.−1 of NH.sub.4Cl, the second 190 g.Math.L.sup.−1 of Na.sub.2CO.sub.3, 30 g.Math.L.sup.−1 of NaHCO.sub.3, 16 g.Math.L.sup.−1 of NaCl, 5.0 g.Math.L.sup.−1 of KCl, 8 mM of NH.sub.4Cl, 1.0 g.Math.L.sup.−1 of K.sub.2HPO.sub.4. Both the media are supplemented with 1 mM of MgCl.sub.2×6H.sub.2O. As before, after sterilization, 20-50 mg.Math.L.sup.−1 of yeast extract, 1 ml.Math.L.sup.−1 of the above mentioned acid trace metal solution, 1 mL.Math.L.sup.−1 of the above mentioned Se/W alkaline solution and the above mentioned vitamin mixture are added. The final pH is adjusted to 7. More preferably, with the species Halodesulfurarchaeum formicicum and the species Halanaeroarchaeum sulfurireducens, the above medium also includes 10 g.Math.L.sup.−1 of HEPES.
[0064] According to a further embodiment, the culture medium used for growing Halalkaliarchaeum desulfuricum is preferably obtained by mixing the first and the second medium in a ratio of 1:1 in order to obtain a final pH of 9.6, while the culture medium for Natronolimnobius sulfurireducens is formed by mixing the first and second culture medium in a ratio of 3:1 in order to obtain a final pH of 9.3.
[0065] In general, the microorganisms of the invention are kept in their culture medium during growth under static conditions, i.e. without agitation.
[0066] The step of contacting graphene oxide (GO) with the cell culture is preferably performed by adding graphene oxide (in solid phase, as a powder) directly in the cell growth culture, at concentrations less than or equal to 2 mg.Math.mL.sup.−1, for a period between 10 days and 30 days at a temperature between 20° C. and 50° C., with or without stirring.
[0067] This phase is carried out in an isolated doping chamber or container in which the empty space, i.e. not filled by the cell culture containing graphene oxide, is saturated with inert gas such as nitrogen or argon.
[0068] At the end of the contact phase of the microorganism with graphene oxide, i.e. the doping phase, the washing phase preferably includes a separation phase of the organic matter from doped graphene oxide, e.g. by centrifugation and/or filtration. More preferably, this phase includes centrifugation at 2,000-6,000×g for 2-10 minutes to separate the doped graphene, followed by washing the graphene with an isotonic solution (240 g.Math.L.sup.−1 of NaCl) and two successive washing steps with tap or distilled water, followed by a filtration phase on Whatman qualitative filter paper, Grade 1 with porosity between 5 and 20 μm to retain the doped graphene.
[0069] After the filtration phase, a further washing step may be applied, rinsing the material retained on the filter, e.g. by means of Milli-Q water. The rinsing can be repeated two or more times preferably under agitation in a container or wash chamber. Finally, the treated material is dried for 2-6 hours at 40°-80° C. in a conventional oven.
[0070] Conveniently, neither organic solvents nor acidic substances are required in any of the above-mentioned processing or washing steps of the N,S-DDG product.
[0071] A second object of this invention is the use of strictly anaerobic and sulfur-reducing microorganisms of the class Halobacteria for reduction and simultaneously doping of graphene oxide with sulfur and nitrogen. Such microorganisms can live between 20° C. and 50° C. in salinity conditions above 200 g.Math.L.sup.−1 and a pH between 6.5 and 10.0. Preferably, the microorganisms are those described above.
[0072] According to a third object of the invention, as shown in
[0073] Preferably, the first container 1 comprises stirring means 9 for the microorganism culture medium consisting, for example, of a paddle stirrer driven in rotation by a suitable motor with adjustable speed and controllable by conventional devices (not shown in
[0074] Conditioning means 3 of the first container preferably include a thermometer capable of detecting the temperature inside the container and sending a signal to a conventional control unit which detects this signal and processes it in order to control the circulation of a heating fluid on the outer wall of the container at the set temperature for the maintenance of microorganisms. Instead of the heating fluid, it is possible to use electrical elements such as coils. In any case, the heating devices are completely conventional and are used, for example, in the above-mentioned Eppendorf product.
[0075] The control and adjusting means 4 for pH comprise fully conventional sensors or pH-meter connected to a control unit that receives a representative signal of the pH inside the container 1 and sends a signal to any peristaltic pump (not shown) for the release of an acid (such as HCl) or basic (such as KOH) substance in order to maintain the pH at the desired conditions for the prosperity of the microorganisms.
[0076] The means for temperature control and regulation in the second container 5 may also be identical to the conditioning ones described with reference to the first container 3. The second container may likewise comprises a stirring device 10 identical to those described above.
[0077] Separation/washing means 6.7 for removal of the organic phase of the doped graphene comprises centrifuges and/or Whatman qualitative filter paper, Grade 1 with porosity between 5 and 20 μm. Bench centrifuges are suggested, such as the Eppendorf 5804R centrifuge. Preferably, separation/washing media are vacuum filters comprising a funnel mounted on the mouth of a flask and equipped with a filter, the flask being connected to a vacuum pump. Such systems are for example sold by Membrane Solution LLC under the trade name BIO-PURE® Vacuum Filters, SIGMA-ALDRICH®.
[0078] Further separation/washing means may be e.g. glass solvent systems, i.e. hard glass compound filtration systems designed to isolate bodies (microorganisms, precipitates, and similar particles) from a liquid suspension.
[0079] Therefore, these means can be identified either as systems for simple separation, such as centrifuges, or as systems for washing, which also include a separation through filtration.
[0080] Drying means 8 comprises a static oven, preferably operated under vacuum, such as the one sold by ZZKD Instrument Equipment under the trade name DZF-6010 Vacuum Drying Oven.
[0081] It is to be noticed that a programmable dosing pump 11, e.g. a peristaltic pump, is installed between the first container 1 and the second container (doping chamber) 2, in order to feed the at least a second container 2 or doping chamber with the suitable amount necessary to perform the desired doping according to selected and desired parameters. These adjustments are in any case within the skills of the person in the art once the above-mentioned conditions of the doping process are known. Furthermore, the exemplified plant will be equipped with hydraulic connections and relative valves (indicated without reference numbers in
[0082] Once the graphene oxide is doped in the second container, the latter is preferably isolated from the recirculation in the system and opened in order to collect the mixture of culture medium, microorganisms and N—S Dual Doped Graphene. After the withdrawal is made, the container is rearranged at the required conditions and can be supplied again with GO (as shown from the reference GO IN of
[0083] Adjustments of doping conditions are controlled by a suitable computer wherein a program runs in order to receive signals from conventional sensors, probes, thermometers detecting all the working conditions (temperatures, pressures, chemical-physical values such as salinity and pH) and sending command signals to perform a correct management of the doping process in the best way.
[0084] In accordance with a further object of this invention, the graphene oxide dually doped with nitrogen and sulfur obtainable according to the above process is characterized by a nitrogen content between 1% and 9%, preferably between 1% and 5%, and a sulfur content between 0.3% and 15%, preferably between 1% and 15%, more preferably between 1% and 10%, referred to the total percentage of atoms inserted in the graphene oxide crystal. These values were obtained in the following way. The chemical analysis adopted is a destructive technique that measures the composition of carbon, sulphur, nitrogen and hydrogen (CHNS) in a sample. The analysis is based on the complete combustion of the sample at about 1000° C. in an oxygen-rich atmosphere (following the method described in: Analytical Methods Committee (2006) Evaluation of analytical instrumentation. Part XIX. CHNS elemental analyzers. Accreditation and Quality Assurance 11(11), 569-576. Doi:10.1007/s00769-006-0185-x.), with the collection of gases produced during combustion (CO.sub.2, H.sub.2O, N.sub.2 and SO.sub.2), giving the original composition as an elemental percentage. The equipment used for the elemental analysis was LECO CHNS-932 (model NO: 601-800-500), for each measurement about 2 mg of material were used.
[0085] It should be noted that, in the case of sulfur, the chemical form in which it is used for doping influences the percentage of the molecule that is incorporated. The percentage of nitrogen and sulfur in N,S-DDG is therefore highly variable and depends on the species used, the chemical form of the precursor (in the case of sulfur) and the growth conditions (in the case of nitrogen) that are used for doping. According to experimental tests carried out, the use of elemental sulphur significantly increases the percentage of its content in graphene oxide.
[0086] A particular advantage (besides the cost, the ecological impact and the practicality) of the process according to the present invention would therefore be to be able to regulate the insertion rate of the N and S atoms according to the requirements by varying the conditions specified above.
In the case of the present invention, deviations from the optimal S:N ratio (1:1) in favor of sulphur do not adversely affect the catalyzing efficacy of the product, probably because they do not refer exclusively to the sulfur component integrated in the new material. In fact, the addition of a washing phase of doped graphene with organic solvents eliminates surface sulfur deposits and significantly reduces their percentage value.
The results obtained in accordance with the process of this invention show that biologically doped N,S-DDG has excellent oxygen reduction catalysis (ORR) properties (see examples below).
[0087] A specific X photoelectron spectroscopy (XPS) analysis was also performed to characterize two samples (AARC-S in the presence of thiosulfate and in the presence of polysulfides) with reference to the chemical forms and bonds of the elements. The technique used made it possible to make an elementary, structural, and quantitative analysis of the surface (some nm depth, typically 2-4 nm) of the samples. The analysis is carried out on solid samples at a vacuum pressure of about 10-8 Pa. The samples are subjected to X-photons (K.sub.α rays of aluminum or alternatively magnesium, in this case aluminum ones were used). The X-photons excite the elements present in the samples and the result can be the direct emission of an electron from a particular energy level (photoionization). The analysis consists in filtering an energy and detecting these photo electrons. The kinetic energy of photoelectrons is a function of the energy of photons X according to the equation:
E.sub.kinetic(photoelectrons)=E.sub.0(X-rays)−E.sub.bond(photoelectrons)
The aluminum X-ray source is K.sub.α12=1486.7 eV. The identification of the elements (qualitative analysis) is done by measuring the binding energy of photoelectrons. The analysis system filters the electrons according to their kinetic energy and the obtained spectra are presented in the binding energy scale (inverse scale). Once the photons are emitted, the element is in an excited state. A possible de-energized state corresponds to the emission of an Auger electron that brings into play three electronic levels. The kinetic energy of the Auger electrons is independent from the energy of the incident X-rays. The X-rays penetrate at an important depth in the sample (one micrometer), but the photoelectrons cannot be extracted from a very thin layer whose thickness is of the order of a few nanometers. The XPS technique is both qualitative and quantitative because the sensitivity is of the order of 0.1% atomic. But the main advantage lies in the possibility to obtain information about the chemical environment of the elements. The precise position in energy of the photoelectron peaks allows to determine the nature of covalent bonds between the analyzed element and its neighbors. In the case of a carbon-oxygen bond, for example, the electronegativity of oxygen will induce a partial transfer of electrons from carbon to oxygen. In this way the carbon protons meet in a less electron-rich environment and the binding energy of these electrons is increased.
[0088] In particular, the above analysis was performed with the PHI Versaprobe 500 photoemission spectrometer equipped with a monochromatic X-ray source (aluminum K.sub.α rays), a double anode X-ray source (aluminum and magnesium K.sub.α rays), a charge neutralization system for electrical insulation samples and a hemispherical electronic analyzer. The device also has an electron source (pure Auger analysis with a lateral resolution of about 200 nm), a low-energy ion source (XPS or Auger profilometer) and a cooling system for the sample from the insertion chamber to the analysis chamber. With this equipment it is possible to focus the X-ray source on the sample with a spot diameter ranging from 10 microns to one millimeter. In particular, the analysis on the samples according to the present invention was carried out with an X-ray tube power of 50 W for a circular spot diameter of 200 microns. The information is collected and the average over the whole surface is calculated.
[0089] Regarding the spectrophotometer, the photoelectrons are collected at an emergency angle of 45°. The settings are different for spectra and windows. The conditions are dictated by measuring the width at half height (FWHM or Full Width at Half Maximum) of a 3d.sup.5/2 level of silver (acquisition made on the pure silver standard):
[0090] Wraith: FWHM=2.3 eV
[0091] Windows: FWHM=0.8 eV
[0092] The operation was performed using the Multipak logic program. For the quantification, the sensitivity factors method was used, the measurements of the areas are the peaks formed by the windows, after the subtraction of the continuous background with the Shirley method.
[0093] The results are represented by Graph A according to
TABLE-US-00001 TABLE 1 Atoms C O S N Atoms concentration (%) 70.2 20.7 3.1 6 Uncertainty of measurement 0.5-1%
TABLE-US-00002 TABLE 2 Atoms C O S N Atoms concentration (%) 75.1 17.6 2.3 5.0 Uncertainty of measurement 0.5-1%
[0094] From the above data in the tables the procedure according to the present invention led to a doping with very valid nitrogen and sulfur values. Moreover, the graphs in
[0095] In particular, with reference to the graphs in
[0096] Similarly, observing the graph of
[0097] Consequently, from the above analysis it is evident that the doping process allows to obtain a graphene oxide doped with nitrogen and sulfur characterized by having a percentage of pyrolytic nitrogen greater than 90% and/or a percentage of thiophenol sulfur greater than 40%.
[0098] A further object of the invention is therefore the use of doped graphene as previously for the production of electronic and electrochemical components (e.g. fuel cells), analytical systems, purification systems, nanomaterials used as medical, telephone, aeronautical, aerospace, robotics, eco-sustainable macro materials such as automotive mechanical components, aeronautic, aerospace, robotics.
[0099] Below are some embodiments of the invention, provided as non-exhaustive examples.
Example 1
[0100] Reduction of Graphene Oxide into N,S-DDG by Use of Cell Culture Containing Natronolimnobius Sulfurireducens
(AArc1 Strain Isolated from the Island of Stromboli, Italy)
[0101] A 1 L “Schott” bottle was filled with 900 mL of mineral medium containing a 3:1 ratio mixture of the above first and second media (final pH ˜9.6) and supplemented with 50 mmoles of polysulfide and 50 mmoles of formate. 100 mL of cell suspension (107 cells.Math.mL.sup.−1) were added as inoculum. 1.5 g of graphene oxide powder was subsequently added to initiate the doping process. The headspace of the bottle was then washed 5 times with nitrogen and once with argon and carefully sealed. The culture was kept in stationary mode (without shaking) at 40° C. in thermostat. Each day the bottle was turned upside down to mix the sedimented GO/N,S-DDG. The duration of the GO doping treatment was set at one month. The polysulfide (electron donor in the respiration of said microorganism) is soluble under highly alkaline culture conditions. This also applies to sulfide ions, CO.sub.2 molecules (end products of respiration) and format molecules (electron donor in the respiration chain of said microorganism). Therefore, apart from the formed biomass, there are no insoluble products in the culture and dopant medium. The separation of N,S-DDG from biomass was performed after the above one month by centrifugation (4,000×g, 5 min), followed by double washing of the precipitated N,S-DDG with 50 mL isotonic solution (240 g.Math.L.sup.−1 NaCl) and final filtration on Whatman Grade 1 paper filters with a porosity of 8 μm. The resulting material was rinsed through a BIO-PURE® Vacuum filters module composed of a vacuum pump, a filtration ramp, and a filter flask. A hard glass filtration system designed to isolate particles from a liquid suspension was used. Washing was performed two/three times with Milli-Q water and then the filtrate was dried for 4 hours at 60° C. in a vacuum oven, type DZF-6010 Vacuum Drying Oven. It must be noted that all N,S-DDG purifications steps do not include any use of organic solvents or acid products.
[0102] The N,S-DDG resulting from the above procedure showed the following characteristics as analyzed by Raman spectrometry. The information obtained in a Raman scattering analysis is graphically represented as a DDG-S diagram (Raman spectrum) in
[0103] The A-band of the spectra is related to hybridization in the structure, more precisely to the level of disorder usually caused by sp.sup.2 hybridization in the structure. The B-band is related to the ‘between layers’ interactions, typical of multi-layer graphene structure. The Raman bands in the lower frequency ranges (150-550 cm.sup.−1) give additional evidence to the difference between the treated samples and the GO control sample (GO curve in
Example 2
Reduction of Graphene Oxide in N,S-DDG by Use of Cell Culture Containing Halodesulfurarchaeum Formicicum
[0104] (HTSR1 Strain Isolated from the Island of Stromboli, Italy)
[0105] A 1 L bottle of Schott was filled with 900 mL of mineral medium containing 240 g.Math.L.sup.−1 of NaCl, 3 g.Math.L.sup.−1 of K.sub.2HPO.sub.4, 0.5 g.Math.L.sup.−1 of NH.sub.4Cl, 1-5 mM of MgCl.sub.2×6H.sub.2O, 1 ml.Math.L.sup.−1 of acidic trace metal solution in addition to the following substances (for one liter of culture medium): HCl 0.01 N (i.e. 10 mmol), 0.6 g of CoCl.sub.2×6H.sub.2O; 30 mg of CuCl.sub.2; 0.3 g of FeCl.sub.2×4H.sub.2O; 1.14 g of H.sub.3BO.sub.3; 4 g of MnCl.sub.2×4H.sub.2O; 0.5 g of Na.sub.2MoO.sub.4×2H.sub.2O; 0.3 g of NiCl.sub.2×6H.sub.2O and finally 0.42 g of ZnCl.sub.2. After sterilization, 20-50 mg.Math.L.sup.−1 of yeast extract, 10 g.Math.L.sup.−1 of HEPES (final pH ˜7.0), 30 mmol of thiosulfate and 50 mmol of formate were added. 100 mL of cell suspension (107 cells.Math.mL.sup.−1) were added as inoculum. The headspace of the bottle was washed 5 times with nitrogen and once with argon and carefully sealed. 1.5 g of graphene oxide powder for the doping process was added to a 50 mL flask and the flask was connected to the culture bottle with Norprene tubing with interposition of a peristaltic pump operated at a speed of 40 mL.Math.h.sup.−1. This pump allows the growing culture to circulate from the bottle into the dopant flask and then return to the culture bottle after passing through a Whatman Grade 1 paper filter with 8 μm porosity. As previously made, the culture was performed in stationary mode (without agitation) at 40° C. for one month. In turn, the dopant flask was placed on a Stirrer Pro heating plate/magnetic stirrer regulated with the following parameters: temperature 50° C., stirring at 250 rpm. As before, all products and reagents (obviously omitting GO and produced N, S-DDG) are water soluble. The separation of N,S-DDG from biomass was therefore easily performed by centrifugation (4,000×g, 5 min), followed by two washes with 50 mL of an isotonic solution (240 g.Math.L.sup.−1) and filtration with Whatman Grade 1 paper with 8 μm porosity. The resulting material was then rinsed through the BIO-PURE® Vacuum filters module three times with Milli-Q water. It was then dried for 4 hours at 60° C. in a vacuum oven, type DZF-6010 Vacuum Drying Oven.
[0106] Again, neither organic solvents nor acids are required for any of the N, S-DDG purification steps.
[0107] The N,S-DDG resulting from the above procedure showed the following Raman spectra (DDG-T curve): the area of peak A was 2,692E+05, and the area of peak B was 2,042E+05. To conclude, in EXAMPLE 2, the I.sub.A/I.sub.B ratio of graphene oxide doped by the microorganisms Halodesulfurarchaeum formicicum (HTRS1) corresponded to about 1.32 (
Example 3
[0108] Oxygen Reduction Reaction in Electrolytic Cell with N,S-DDG Produced According to Examples 1 and 2
[0109] Herein we measured the catalytic performance of graphene, doped according to Examples 1 and 2, for reducing oxygen to hydrogen peroxide.
[0110] To obtain the percentage of H.sub.2O.sub.2 produced, the following measurements for electrochemical characterization were carried out in a three-electrode cell controlled by a bipotentiostat-galvanostat. For this purpose, a rotating ring-disc electrode (RRDE) consisting of a platinum ring and a glassy carbon disc coated with catalytic ink dried on it was used as working electrode. The ORR (Oxygen Reduction Reaction) activity was tested with a polarization curve between 1.1 and 0.2 V vs RHE (Reference Hydrogen Electrode) at 1600 rpm in O.sub.2 flow. To detect H.sub.2O.sub.2 formation, the measurement was performed with the ring electrode held at 1.2 V.
[0111] The electrochemical reduction of O.sub.2 by a good catalyst (as platinum, known electric conductor) have no intermediate phase and reduce molecular oxygen directly to water (H.sub.2O). Hydrogen peroxide is therefore almost completely absent as a by-product of the reaction. Raw graphene oxide, on the other hand, has opposite characteristics: it is an excellent catalyst for the reduction of oxygen into hydrogen peroxide and an inhibitor of hydrogen peroxide reduction in water. Nevertheless, since this raw material does not conduct electricity well, the expected volume of H.sub.2O.sub.2 produced, although in a majority ratio to water, remains low. The following experiments were performed with electrodes composed of 1 mg of graphene oxide (raw, and doped by HTSR1 and by AArc1 biological activity, respectively). [0112] (i) Using HTSR1-doped graphene oxide samples, we obtain a yield of 92±3% H.sub.2O and 8±3% H.sub.2O.sub.2. [0113] (ii) Using AArc1-doped graphene oxide samples, we obtain a yield of 72±5% H.sub.2O and 28±5% H.sub.2O.sub.2. [0114] (iii) Using HSR2-doped graphene oxide samples, we obtain a yield of 90±2% H.sub.2O and 10±2% H.sub.2O.sub.2. [0115] (iv) Using finally the raw graphene oxide samples, we obtain a yield of 2.4±0.3% H.sub.2O and 97.6±3.7% H.sub.2O.sub.2.
[0116] Secondly, the production of hydrogen peroxide (H.sub.2O.sub.2) produced by electro-synthesis was measured. [0117] (i) HTSR1-doped graphene oxide samples production was evaluated as 4.37 mg.Math.h.sup.−1 per mg of doped material. [0118] (ii) Aarc1-doped graphene oxide production was evaluated as 32.1 mg.Math.h.sup.1 per mg of doped material. [0119] (iii) HSR2-doped graphene oxide production was evaluated as 10.2 mg.Math.h.sup.1 per mg of doped material. [0120] (iv) Raw graphene oxide production was evaluated as 10.5 μg.Math.h.sup.1 per mg of raw material.
[0121] The higher production of H.sub.2O.sub.2 by the AArc1-modified graphene may be due to the fact that this material is a catalyst slightly less efficient for the reduction of 02 to H.sub.2O, this material anyway being electro-conductive. Based on this, it appears that AArc1 modified graphene is a more efficient material to produce H.sub.2O.sub.2, whereas HSTR1 modified graphene would be more efficient to produce H.sub.2O from O.sub.2. In any case, the productivity of AArc1 modified graphene and HSTR1 modified graphene are substantially higher than that of the control graphene oxide (respectively 3150 and 970 fold higher, that is three times higher).
Example 4—Cyclic Voltammetry Analysis
[0122] The above mentioned electrodes have been modified with different materials: two electrodes with reduced GO once with the above mentioned microorganisms identified with HSR2 code, grown with acetate (curve 2) and with pyruvate (curve 3), once with HSR6 grown with format (curve 4), and once with AArc-S grown with sucrose (curve 5); for all microorganisms elemental sulfur has been used as electron acceptor (
[0123] All electrodes modified according to this invention exhibit a yield in terms of an enlarged area caused by graphene doped with the process of the invention. This result has demonstrated on the one hand that the doping procedure was correct and on the other hand that it was effective compared to the control represented by the non-doped GO (curve 1) in both graphs. It is to be noticed that although in the graph A the amplitude of the curves area is greater than that of the curves in the graph B, in the case of the graph A, as said, it has been used elemental sulfur as electron acceptor, which involves a washing of the doped graphene with pollutants. On the contrary, in the case of graph B, the acceptors used do not involve the use of pollutants.
Example 5—Photoelectronic X-Ray Spectroscopy
[0124] This technique allows the surface characterization of solids by studying the energy of electrons emitted by solids when irradiated with X-ray photons. In this way, you get information about the state of the chemical bonds and the concentration of the atoms on the surface.
[0125] The equipment used is the spectrophotometer VG ESCALAB 20CR (VG-Scientific) consisting of a hemispherical electron analyzer, five electron multiplier type detectors (channeltron) and an anode X-ray emission source of Mg (K.sub.α=1253.6 eV), with a pressure in the working chamber below 9 Tor and operated at 12 kV and 10 mA. The elements carbon, oxygen, nitrogen and sulfur on the surface of the catalysts, as well as their oxidation states, were analyzed using the XPS technique.
[0126] Table 3 below details the values obtained from the atomic surface ratio O/C, N/C and S/C of all catalysts. It can be noted that the treatment of graphene oxide with the halobacteria of the invention results in a reduction of graphene oxide, thus decreasing the surface oxygen and increasing the content of sulfur and nitrogen heteroatoms in samples treated with the bacteria of the invention HTSR.
[0127] In particular, the sample treated with HTRS1 has the highest sulfur content, while the sample treated with HSR2 has the highest nitrogen content. Intermediate values of sulfur, nitrogen and oxygen are obtained with the sample treated with HSR6.
TABLE-US-00003 TABLE 3 Bond S/C Bond N/C Bond O/C HTRS1 0.07 0.06 0.27 HSR6 0.05 0.07 0.23 HSR2 0.03 0.09 0.25 Graphene Oxide 0.009 0.01 0.55
[0128] In addition, it should be noted that the O/C ratios of three samples treated with the microorganisms of the invention correspond to less than half of the graphene oxide one. This means that the electronic conductivity is more than duplicated in these samples.
[0129]
[0130] The spectra A) show the C1s zone of all the samples, outlining their distribution in 4 subgroups that correspond to the graphite, hydroxyl, epoxy and carboxylic oxidation states, respectively. The subgroup with binding energy lower than ˜284.53 eV corresponds to the graphite carbon (C—C), while the subsequent subgroups correspond to higher oxidation states with higher binding energies. The largest difference between graphene oxide and samples treated with HSR microorganisms is indicated by the amplitude of the curve for the oxidized carbon subgroup (C═O at 287.66 eV and C—O, C—O—C, C—O at 286.55 eV). In the treated samples, it is significantly lower than in graphene oxide. This shows that there has been a significant reduction in graphene oxide in the presence of microorganisms.
[0131] The spectra of energy level N1s (in
[0132] The S2p energy level spectra in
[0133] The graphs, therefore, demonstrate an excellent performance in the reduction of graphene when treated with the bacteria of the present invention, as well as an increase in the content of hetero-atoms N and S on the surface of the graphene even compared to similar processes based on the use of other microorganisms, in particular with specific forms such as pyrrolic nitrogen and thiophenic sulfur.