Device and Method for Stripping Insulation from Flat-Bundled Wire
20180062362 ยท 2018-03-01
Inventors
Cpc classification
B25F3/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A device (2) for stripping insulation means (35) from flat-bundled wire means (22), the device (2) including a first jaw assembly (10), wherein the first jaw assembly (10) clamps the insulation means (35) at a clamping or penetrating region (39) of the insulation means (35), the first jaw assembly (10) including blade means (13, 15) for penetrating and/or weakening the insulation means (35) at said clamping or penetrating region (39), wherein part of the insulation means (35) is removed by relative movement between a gripped portion (41) of the insulation means (39) by a member (6) and the blade means (13, 15) when the blade means (13, 15) is in contact with the insulation means (35).
Claims
1-42. (canceled)
43. A battery-powered handheld tool of the type having a motor for driving a rotary device, said powered tool comprising: a device for stripping insulation from a flat-bundled wire, the device comprising a member for gripping said insulation, and at least one blade for penetrating and/or weakening the insulation at a clamping or penetrating region of the insulation; wherein part of the insulation is removed by relative movement between a gripped portion of the insulation by said member and said at least one blade when said at least one blade is in contact with the insulation; wherein the insulation further comprises an inner insulation covering around each wire in said flat-bundled wire and an outer insulation covering around the inner insulation covering; and wherein said device for stripping said insulation removes part of the outer insulation covering and then part of the inner insulation covering.
44. A tool according to claim 43 further comprising a gear for providing power separately to the rotary device and to the device for stripping insulation.
45. A tool according to claim 44 wherein said gear is driven by said motor to independently provide power to the stripping device and to a chuck of the rotary device in order to selectively drive the chuck and the stripping device.
46. A tool according to claim 43 that is cordless and comprises an aperture formed in a handle sized to receive any one of a series of portable power source adaptors linked to a corresponding portable power source.
47. A tool according to claim 43 wherein said flat-bundled wire comprises one or more wires and when the flat-bundled wire comprises two or more wires each wire in the bundle is positioned side by side.
48. A tool according to claim 43 wherein said device further comprises a device for enabling said at least one blade to engage and disengage from said insulation.
49. A tool according to claim 43 wherein said at least one blade is a pair of blades and is associated with a pair of members for supporting or otherwise controlling movement of said pair of blades.
50. A tool according to claim 48 wherein said device for enabling is a first jaw assembly, said first jaw assembly comprising a first pair of jaws, said at least one blade forming part of said device for enabling.
51. A tool according to claim 50 wherein said device for enabling is adapted to close the first pair of jaws such that said at least one blade clamps against the insulation at the clamping or penetrating region.
52. A tool according to claim 51 wherein said first pair of jaws clamps and grips the outer insulation covering at the clamping or penetrating region such that a part of the outer insulation covering is removed by movement of a portion of the outer insulation covering away from the clamping or penetrating region and thereafter a part of the inner insulation covering is removed from one or more wires by the first pair of jaws clamping and gripping the inner insulation covering at the clamping or penetrating region such that the pair of blades close toward one another to a separated distance to match the dimensions of the one or more wires, by movement of a portion of the outer insulation covering and the inner insulation covering away from the clamping or penetrating region.
53. A tool according to claim 50 wherein said member comprises a second jaw assembly comprising a second pair of jaws, said second jaw assembly spaced apart from said first jaw assembly and adapted to grip said insulation and move said portion of said insulation.
54. A tool according to claim 53 wherein said second jaw assembly grips the outer insulation covering to assist in removing said part of said outer insulation covering by movement of said outer insulation covering away from the clamping or penetrating region and to remove part of said inner insulation covering upon further movement of said second jaw assembly away from the clamping or penetrating region.
55. A tool according to claim 51 wherein said first jaw assembly forms part of a first frame assembly and said second jaw assembly forms part of said member and termed a second frame assembly.
56. A tool according to claim 55 wherein the second frame assembly comprises a linkage for enabling movement of the second pair of jaws of the second jaw assembly by a pivoting action that allows engagement of the second pair of jaws and additional grip with the outer insulation covering and disengagement of the second pair of jaws from the outer insulation covering.
57. A tool according to claim 56 further comprising a pair of rollers that each respectively contact one of the jaws in the first pair of jaws to move the jaws towards each other and away from each other to engage and disengage said at least one blade with the insulation.
58. A tool according to claim 57 wherein each jaw in said first pair of jaws comprises a surface that is ramped and that contacts a respective roller in said pair of rollers to assist in the engagement and disengagement of said at least one blade with the insulation.
59. A tool according to claim 58 wherein a first resilient component is linked to each of the jaws in said first pair of jaws that are biased to retain the jaws in said first pair of jaws in an open position.
60. A tool according to claim 59 wherein each pair of jaws in said second pair of jaws comprises a second resilient component in contact therewith to initially move a respective jaw in said second pair of jaws into contact with the outer insulation covering, whereby additional grip is provided against the outer insulation covering through leverage from said linkage.
61. A tool according to claim 60 wherein initially the second pair of jaws is brought into contact with the outer insulation covering to grip the outer insulation covering.
62. A tool according to claim 61 wherein said at least one blade comprises a blade on each jaw in said first pair of jaws and each blade of each jaw is brought into contact with the outer insulation covering to grip the outer insulation covering.
63. A tool according to claim 62 wherein said second jaw assembly and said second pair of jaws are moved away from the clamping or penetrating region to break the outer insulation covering and expose the inner insulation covering.
64. A tool according to claim 63 wherein further the blade of each jaw in the first pair of jaws are brought into contact with the inner insulation covering, whereby the jaws of the first pair of jaws are closer together than when each of the jaws of the first pair of jaws are clamped to or engaged with the outer insulation covering.
65. A tool according to claim 64 wherein the second pair of jaws are moved further away from the clamping or penetrating region of the inner insulation covering to break the inner insulation covering and expose the insulated wires.
66. A tool according to claim 65 wherein the first and second pair of jaws are returned to the open position prior to the next wire stripping operation.
67. A tool according to claim 43 wherein the amount of and length of insulation covering to be removed is adjustable.
68. A tool according to claim 66 wherein the jaws in said second pair of jaws are offset from one another to provide increased gripping ability against the insulation.
69. A tool according to claim 43 further comprising a handle, said handle having an aperture for receiving a battery adaptor, such that any type of battery adaptor and battery can be fitted and connected to the power tool using said aperture.
70. A tool according to claim 43 further comprising a display for presenting information to a user of the tool.
71. A tool according to claim 70 further comprising a processor and a memory device linked to said display, wherein a series of preset programs are able to be selected and used to strip a wire or wires using the device for stripping insulation.
72. A method of stripping insulation from a flat-bundled wire using a battery-powered handheld tool of the type having a motor for driving a rotary device, wherein said insulation comprises an inner insulation covering around each wire in said flat-bundled wire and an outer insulation covering around the inner insulation covering, said method comprising the steps of: providing a member for gripping said insulation; providing a blade for penetrating and/or weakening the insulation at a clamping or penetrating region of the insulation; removing a part of the insulation by relative movement between a gripped portion of the insulation and said blade when the blade is in contact with the insulation; and removing part of the outer insulation covering and then part of the inner insulation covering.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Preferred embodiments of the invention will hereinafter be described, by way of example only, with reference to the drawings in which:
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0051] Referring to
[0052] The second frame assembly 6 includes a second jaw assembly 16 which further includes an upper jaw 18 and a lower jaw 20. The assembly 6 also includes linkage means in the form of a pair of links 26 and 28 on an upper side thereof and a pair of links 30 and 32 on a lower side thereof. The first pair of links 26, 28 are connected to the upper jaw 18 while the second pair of links 30, 32 an connected to the lower jaw 20. Both lower jaw 20 and upper jaw 18 form the second jaw assembly 16. Each of the jaws 18, 20, on an inner surface, have serrated edges 51, 53 for gripping cable 22 which has a double-insulation covering, termed the insulation means, including an inner insulation covering over each of the hare wires and an outer insulation covering over the inner insulation covering.
[0053] The invention may extend to having multiple sets of jaw assemblies, that is more than one set of clamping jaws 16, 18 and more than one set of cutting or penetrating jaws 12, 14. It is preferable that the clamping jaws (second jaw assembly 16) is as near to the point of penetration of blades 13, 15 of cable 22, so as to prevent stretching of the plastic material that makes up the insulation means. This gives finer control of the actual lengths of the insulation being stripped, and makes the break occur quicker as the plastic insulation reaches its breaking point faster as the percentage of plastic material being fractured is much higher than the total length of insulation being stretched.
[0054] The cable 22 has the insulation means formed around a flat-bundled wire means, where either one wire exists or two or more wires positioned side by side exist. The inner insulation covering need not cover each individual wire in the flat bundle, as for example, in the USA the earth (ground) wire is often left exposed or uninsulated. The initial rest state of the jaws 18 and 20 shown in
[0055] Referring to
[0056] The first action, that takes place as shown in
[0057] The next stage is seen in
[0058] Referring to
[0059] Referring to
[0060] Referring to
[0061] The final stage in the cycle is the motor associated with frame 6 returning to its original position as shown in
[0062]
[0063] In order to remove the waste insulation, a serrated pair of jaws and/or rollers can be aligned with the insulation of cable 22 at the right hand end near stop 23. The purpose of these jaws or rollers is to remove the waste insulation from inside the device 2 and discard it outside the device 2. Alternatively the waste material can be left attached to the end of the cable (right hand side) and removing it manually. As the cutting jaws 13, 15 grip and break away the outer and inner insulation coverings, the additional jaws or rollers contact the coverings and pull this away to the right externally of the device 2.
[0064] In order that the gripping jaws 18 and 20 can grip the outer insulation covering in a way so as to prevent them from sliding along an inner insulation, around the bare wires, the jaws may be offset from one another so that a gripping area on the lower jaw 20 passes the line of the upper jaw 18 causing the entire cable to kink slightly. The kink can cause the insulation to bind on the inner wires and not slide. Alternatively, the cable can be kinked or have additional friction points whereby one or more rods protrude from either or both jaws 18, 20 into corresponding recesses or in the outer covering of the cable insulation to stop any sliding movement. Another solution to the problem of the outer insulation covering sliding over the inner insulation covering is to have a third pair of jaws, similar to the gripping jaws of jaws 18 and 20. The third set of jaws could move into position when enough of the inner insulation covering was exposed (after the outer insulation covering is removed) and then either both sets of jaws (the third pair and jaws 18, 20) or just the additional third set of jaws, grip and pull off the inner insulation covering to expose the wires.
[0065] The blades 13 and 15 of jaws 12 and 14 can sever the outer and inner insulation coverings so that the coverings are fractured and then pulled away from the cutting blades along the fracture point. In addition to this, a further sharp blade or knife that has travel limited by the position of the blades 13, 15 can work separately or in tandem with blades 13, 15 to sever the sheaths or insulation coverings more positively.
[0066] The device 2 can be made adjustable or be pre-set for the size of the outer casing of the wires in either width or height or both. It may also be adjustable or pre-set for the length of the outer insulation to be removed and for the length of the insulation to be stripped from the inner wires, either as a group or for each individual wire.
[0067] Due to the possibility of wear in the components and other variations such as temperature, the difference between manufacturers or other criteria, there may be a need to make further slight adjustments to the manner in which the wire is clamped and how the insulation is cut or broken. The device can be either mechanically driven or power driven. The above description has been based on the mechanically driven version, however with the power driven version such a device, may be attached to a power tool to assist in quickly stripping insulation from wires on a particular site or job. For example a portable hand held tool can incorporate a wire stripping device 2 described above. Such a tool could be used after a set of insulated wires, have been roughed in to a building site. This essentially means that wires have been installed into walls or partitions but are yet to be connected to an outlet or switch for the first time. Generally these insulated wires are excessive in length and have previously been cut using a pair of pliers which does not always result in a neat and tidy cut.
[0068] Ideally the cutting blades 13, 15 and the second pair of jaws 18, 20 gripping the outer insulation covering are as close as possible to each other to save on space and also to minimize the amount of stretching over a short distance in the insulation material (usually plastics material) prior to its breaking or fracturing. The blade means 13, 15 need not be part of jaws 12, 14 respectively, but can be independent and controlled to engage and disengage from the insulations means, outer and inner coverings under the action of for example, a motor. The blades 13, 15 also need not be carried or supported in a frame assembly 8. The blades can be configured to simply move towards each other to cut the insulation and away from each other when not in use. Any waste insulation material that has been cut away during the process can be removed by the blades 13, 15 where the blades sweep the unwanted insulation away from the device 2, for example beyond end 23.
[0069] The system can have a torque multiplication link (or a linkage torque multiplier), whereby when the motor controlling frame 6 pulls the frame 6 to stretch the cable 22 and the load becomes too great, some springs are overcome, and leverage is produced which multiplies the power by a factor of three while the speed of travel of the cable 22 being stretched is slowed by a factor of one third. This occurs for a temporary period just prior to the outer insulation covering 35 breaking. When the outer it covering 35 breaks, the frame flicks back slightly but continues to travel. Thus a large motor is not required to perform the same task.
[0070] Referring to
[0071] At the lower end of handle 80 there is located an aperture 82 which has electrical connection points 98 and 100 to an electrical circuit 92 which in turn is connected to motor 74 and microprocessor 88. A memory 90 is associated with the microprocessor 88 and an indication means 94, which is this embodiment is a screen, is connected to the microprocessor 88 for use and interaction by a user of the device 73. The indication means may be visible (such as LEDs) or audible where a user can use a series of buttons to select one of a number preset programs for a particular task (described in relation to
[0072] The aperture 82 is designed to fit a battery adaptor of any particular manufacturer which can provide power from a battery 86 to the rest of the device 73. Thus any sized adaptor 84 can fit into the aperture 82 with its associated battery 86 and connect to the connection points 98, 100. The tool or device 73 can therefore be used with any particular type of battery of another manufacturer by using the adaptor 84.
[0073] On a site or a job that requires many electrical installations, a user can use the device 73 in the usual manner but also in combination with a wire stripping device 2 whereby table 22 is inserted at one end 102 in order to strip the insulation coverings from the wire or wires. Any waste insulation from the outer and inner insulation coverings are sent through the other opposite end 104 of the device 2 and dispensed elsewhere by the user. This therefore saves a lot of time, from the perspective of the user, who requires the use of a power tool but, also the ability to use any particular battery with its associated adaptor and to use a much more efficient and quicker wire stripping device 2.
[0074] The tool 73 may include within the wire stripping device 2 a current detection device or voltage sensor that disables the tool if voltage or current is detected in the wires/cables about to be stripped. For operator safety, the current voltage detection is always ON.
[0075] Referring to
[0076] With reference to
[0077] Each of the motors are stepper motors and together undergo seven stages in this embodiment. Alternatively other motors, such as servo motors, can be used provided that the position of each of the frames 6, 8 can be determined. A program can be set up to change any of the lengths of wires to be stripped, in other words, the distance that the cable moves through. It eat also be set as to how long a pair of jaw is to grip on to the cable, how far the jaws go in and grip the cable or cables, how far to strip the outer insulation covering, how far to close the jaws for the stripping of the inner insulation covering around the bare wires and how far to travel in order to strip the end part, that is, the length of the bare wires.