SYNCHRONIZING DEVICE AS WELL AS A GEAR CHANGING TRANSMISSION FOR A VEHICLE
20180058514 ยท 2018-03-01
Assignee
Inventors
Cpc classification
F16D69/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2023/0681
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Synchronizing device (1) of a gear changing transmission for a motor vehicle. The synchronizing device (1) of a gear changing transmission for a motor vehicle including an inner synchronizer ring (2), a middle synchronizer ring (3) and an outer synchronizer ring (4). The middle synchronizer ring (3) includes a first conical middle ring body (301) with a first inner surface of the middle ring (3011) and a first outer surface of the middle ring (3012), which each bound the first middle ring body (301) in a radial direction extending to the axial ring axis (8), wherein the first inner surface of the middle ring (3011) extends at a first inner angle (.sub.3011) of the middle ring and the first outer surface of the middle ring (3012) at a first outer angle (.sub.3012) of the inner ring to the ring axis (8). In order to further increase the synchronizing moment to be transmitted the first inner angle (.sub.3011) of the middle ring and the first outer angle (.sub.3012) of the middle ring are different according to the invention.
Claims
1. Synchronizing device (1) for a gear changing transmission of a motor vehicle, comprising an inner synchronizer ring (2), a middle synchronizer ring (3) and an outer synchronizer ring (4), wherein in an operating mode the outer synchronizer ring (4) and the inner synchronizer ring (2) are connected essentially torque proof with a first shifting element (6), and in the operating mode the middle synchronizer ring (3) is connected essentially torque proof with a second shifting element (7), and whereby the middle synchronizer ring (3) comprises a first conical middle ring body (301) with a first inner surface of the middle ring (3011) and a first outer surface of the middle ring (3012), which each bound the first middle ring body (301) in a radial direction extending to an axial ring axis (8), wherein the first inner surface of the middle ring (3011) extending at a first inner angle (.sub.3011) of the middle ring and the first outer surface of the middle ring (3012) at a first outer angle (.sub.3012) of the middle ring to the ring axis (8), and in the operating mode the first inner surface of the middle ring (3011) is interacting with the inner synchronizer ring (2) and the first outer surface of the middle ring (3012) is directly or indirectly interacting with the outer synchronizer ring (4), characterized in that the first inner angle (.sub.3011) of the middle ring and the first outer angle (.sub.3012) of the middle ring are different.
2. Synchronizing device according to claim 1, wherein the first inner angle (.sub.3011) of the middle ring is smaller than the first outer angle (.sub.3012) of the middle ring.
3. Synchronizing device according to claim 1, wherein the middle synchronizer ring (3) is made of the first conical middle ring body (301) and a second conical middle ring body (302), the second middle ring body (302) comprising a second inner surface of the middle ring (3021) and a second outer surface of the middle ring (3022), which each bound the second middle ring body (302) in a radial direction extending to the axial ring axis (8), wherein the second inner surface of the middle ring (3021) extending at a second inner angle (.sub.3021) of the middle ring and the second outer surface of the middle ring (3022) at a second outer angle (.sub.3022) of the middle ring to the ring axis (8), wherein the second inner angle (.sub.3021) of the middle ring corresponds to the first outer angle (.sub.3012) of the middle ring, and in the operating mode the second inner surface of the middle ring (3021) is form-locking connected, at least partially, to the first outer surface of the middle ring (3012) and the second outer surface of the middle ring (3022) interacts with the outer synchronizer ring (4).
4. Synchronizing device according to claim 1, wherein the inner synchronizer ring (2) is made of a first conical inner ring body (201) and a second conical inner ring body (202), wherein the first inner ring body (201) comprises a first inner surface of the inner ring (2011) and a first outer surface of the inner ring (2012), which bound the first inner ring body (201) in a radial direction extending to the axial ring axis (8), wherein the first inner surface of the inner ring (2011) extending at a first inner angle (.sub.2011) of the inner ring and the first outer surface of the inner ring (2012) at a first outer angle (.sub.2012) of the inner ring to the ring axis (8), and the second inner ring body (202) comprising a second inner surface of the inner ring (2021) and a second outer surface of the inner ring (2022), which each bound the second inner ring body (202) in a radial direction extending to the axial ring axis (8), wherein the second inner surface of the inner ring (2021) extending at a second inner angle (.sub.2021) of the inner ring and the second outer surface of the inner ring (2022) at a second outer angle (.sub.2022) of the inner ring to the ring axis (8), wherein the second inner angle (.sub.2021) of the inner ring corresponds to the first outer angle (.sub.2012) of the inner ring, and in the operating mode the first inner surface of the inner ring (2011) interacts with the second shifting element (7), and the second inner surface of the inner ring (2021) is form-locking connected to the first outer surface of the inner ring (2012) and the second outer surface of the inner ring (2022) interacts with the first inner surface of the middle ring (3011).
5. Synchronizing device according to claim 1, the synchronizing device (1) comprising an intermediate synchronizer ring (9) with a conical intermediate ring body (901), the intermediate ring body (901) comprising an inner surface of the intermediate ring (9011) and an outer surface of the intermediate ring (9012), which each bound the intermediate ring body (901) in a radial direction extending to the axial ring axis (8), wherein the inner surface of the intermediate ring (9011) extending at an inner angle (.sub.9011) of the intermediate ring and the outer surface of the intermediate ring (9012) at an outer angle (.sub.9012) of the intermediate ring to the ring axis (8), wherein in the operating mode the intermediate synchronizer ring (9) is arranged between the outer synchronizer ring (4) and the middle synchronizer ring (3) and is connected torque proof to the inner synchronizer ring (2) and the outer synchronizer ring (4), wherein the inner angle (.sub.9011) of the intermediate ring corresponds to the first outer angle (.sub.3012) of the middle ring and the outer angle (.sub.9012) of the intermediate ring to an inner angle (.sub.4011) of the outer ring, so that in the operating mode the inner surface of the intermediate ring (9011) interacts with the first outer surface of the middle ring (3012), and the outer surface of the intermediate ring (9012) is form-locking connected, at least partially, to the outer synchronizer ring (4).
6. Synchronizing device according to claim 1, wherein the first inner angle (.sub.2011) of the inner ring and/or the first outer angle (.sub.2012) of the inner ring and/or the second outer angle (.sub.2022) of the inner ring and/or the first inner angle (.sub.3011) of the middle ring and/or the first outer angle (.sub.3012) of the middle ring and/or the second outer angle (.sub.3022) of the middle ring and/or the inner angle (.sub.9011) of the intermediate ring and/or the outer angle (.sub.9012) of the intermediate ring is 3-5.
7. Synchronizing device according to claim 1, wherein the first inner ring body (201) and/or the second inner ring body (202) and/or the first middle ring body (301) and/or the second middle ring body (302) and/or the intermediate ring body (901) has a cutoff in a circumferential direction extending vertical to the axial ring axis (8).
8. Synchronizing device according to claim 7, wherein the cutoff is open or closed in the non-operating mode.
9. Synchronizing device according to claim 1, wherein the first inner ring body (201) and/or the second inner ring body (202) and/or the first middle ring body (301) and/or the second middle ring body (302) and/or the intermediate ring body (901) having at least one limit stop for fixing in direction to the ring axis (8).
10. Synchronizing device according to claim 1, wherein a friction layer, especially a friction layer in the form of a carbon friction layer, is provided at the first inner surface of the inner ring (2011) and/or at the first outer surface of the inner ring (2012) and/or at the second inner surface of the inner ring (2021) and/or at the second outer surface of the inner ring (2022) and/or at the first inner surface of the middle ring (3011) and/or at the first outer surface of the middle ring (3012) and/or at the second inner surface of the middle ring (3021) and/or at the second outer surface of the middle ring (3022) and/or at the inner surface of the intermediate ring (9011) and/or at the outer surface of the intermediate ring (9012).
11. Synchronizing device according to claim 1, wherein an adhesion reducing surface structure is provided at the first inner surface of the inner ring (2011) and/or at the first outer surface of the inner ring (2012) and/or at the second inner surface of the inner ring (2021) and/or at the second outer surface of the inner ring (2022) and/or at the first inner surface of the middle ring (3011) and/or at the first outer surface of the middle ring (3012) and/or at the second inner surface of the middle ring (3021) and/or at the second outer surface of the middle ring (3022) and/or at the inner surface of the intermediate ring (9011) and/or at the outer surface of the intermediate ring (9012).
12. Gear changing transmission for a motor vehicle with a synchronizing device (1) according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The invention is explained in more detail below with reference to the schematic drawing. It is shown:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0040] In the following it is referred to
[0041]
[0042] The middle synchronizer ring 3 also comprises a first conical middle ring body 301 having a first inner surface of the middle ring 3011 and a first outer surface of the middle ring 3012, which each bound the first middle ring body 301 in a radial direction extending to the radial ring axis 8. The first inner surface of the middle ring 3011 extends at a first inner angle .sub.3011 of the middle ring and the first outer surface of the middle ring 3012 extends at a first outer angle .sub.3012 of the middle ring to the ring axis 8, wherein the first inner angle .sub.3011 of the middle ring and the first outer angle .sub.3012 of the middle ring are the same size, i.e. the first inner surface of the middle ring 3011 and the first outer surface of the middle ring 3012 are parallel to each other.
[0043] The inner synchronizer ring 2 comprises a first conical inner ring body 201 having a first inner surface of the inner ring 2011 and a first outer surface of the inner ring 2012, which each bound the first inner ring body 201 in the radial direction extending to the radial ring axis 8. The first inner surface of the inner ring 2011 extends at a first inner angle .sub.2011 of the inner ring and the first outer surface of the inner ring 2012 extends at a first outer angle .sub.2012 of the inner ring to the ring axis 8, wherein the first inner angle .sub.2011 of the inner ring is 0 and the first outer angle of the inner ring .sub.2012 is the same size as the first inner angle .sub.3011 of the middle ring.
[0044] The outer synchronizer ring 4 comprises an outer ring body 401 having an inner surface of the outer ring 4011, extending at an inner angle .sub.4011 of the outer ring to the ring axis 8, the inner angle .sub.4011 of the outer ring being the same size as the first outer angle .sub.3012 of the middle ring.
[0045] Thus, the inner and the outer synchronizer ring 2, 4 are designed and arranged, that the first inner surface of the middle ring 3011 is in friction contact with the first outer surface of the inner ring 2012 and the first outer surface of the middle ring 3012 is directly in friction contact with the inner surface of the outer ring 4011 during a synchronization process when displacing the inner and the outer synchronizer ring 2, 4 in direction to the gear wheel 7 to be synchronized. For this purpose, the surfaces being in friction contact have a friction layer 10, namely the first outer surface of the inner ring 2012 and the first inner surface of the middle ring 3011 or the first outer surface of the middle ring 3012 and the inner surface of the outer ring 4011, respectively. In order to ensure a secure transmission of the synchronizing device from the operating mode to the non-operating mode the first inner angle .sub.3011 of the middle ring and the first outer angle .sub.3012 of the middle ring are large angles. I.e. the synchronizing device according to the state of the art is a configuration of a synchronizing device with two friction/loosening surfaces.
[0046]
[0047] The synchronizing device 1 comprises an inner synchronizer ring 2, a middle synchronizer ring 3 and an outer synchronizer ring 4. The synchronizing device 1 also has a sliding sleeve 5 with a synchronizing body 6 and a gear wheel 7 as already described above with reference to
[0048] The middle synchronizer ring 3 comprises a first conical middle ring body 301 having a first inner surface of the middle ring 3011 and a first outer surface of the middle ring 3012, which each bound the first middle ring body 301 in a radial direction extending to the radial ring axis 8. The first inner surface of the middle ring 3011 extends at a first inner angle .sub.3011 of the middle ring and the first outer surface of the middle ring 3012 extends at a first outer angle .sub.3012 of the middle ring to the ring axis 8, wherein in contrast to the synchronizing device 1 from the state of the art (
[0049] The inner synchronizer ring 2 comprises a first conical inner ring body 201 having a first inner surface of the inner ring 2011 and a first outer surface of the inner ring 2012, which each bound the first inner ring body 201 in the radial direction extending to the axial ring axis 8. The first inner surface of the inner ring 2011 extends at a first inner angle .sub.2011 of the inner ring and the first outer surface of the inner ring 2012 extends at a first outer angle .sub.2012 of the inner ring to the ring axis 8, wherein the first inner angle .sub.2011 of the inner ring is 0 and the first outer angle of the inner ring .sub.2012 is the same size as the first inner angle of the middle ring .sub.3011.
[0050] The outer synchronizer ring 4 comprises an outer ring body 401 having an inner surface of the outer ring 4011, extending at an inner angle .sub.4011 of the outer ring to the ring axis 8, the inner angle .sub.4011 of the outer ring being the same size as the first outer angle .sub.3012 of the middle ring.
[0051] Thus, the inner and the outer synchronizer ring 2, 4 are designed and arranged, that the first inner surface of the middle ring 3011 is in friction contact with the first outer surface of the inner ring 2012 and the first outer surface of the middle ring 3012 is directly in friction contact with the inner surface of the outer ring 4011 during a synchronization process when displacing the inner and the outer synchronizer ring 2, 4 in direction to the gear wheel 7 to be synchronized. For this purpose, the surfaces being in friction contact have a friction layer 10, namely the first outer surface of the inner ring 2012 and the first inner surface of the middle ring 3011 or the first outer surface of the middle ring 3012 and the inner surface of the outer ring 4011, respectively.
[0052] This first embodiment of the synchronizing device 1 according to the invention is characterized in that it has a friction surface, i.e. a surface extending at a small angle to the axial ring axis 8 and serving only for transmitting the synchronizing moment, and it has one friction/loosening surface extending at a large angle to the axial ring axis 8 and serving for transmitting the synchronizing moment as well as for loosening. Thus, an increased synchronizing moment can be transmitted with the same shifting quality compares to the state of the art.
[0053]
[0054] As the embodiment in
[0055]
[0056] In this embodiment the first inner angle .sub.3011 of the middle ring and the second outer angle .sub.3022 of the middle ring are small, whereas the first outer angle .sub.3012 of the middle ring and the second inner angle .sub.3021 of the middle ring are large.
[0057] Thus, the synchronizing device 1 according to
[0058]
[0059] In contrast to the synchronizing device 1 according to
[0060] As shown in the embodiment according to
[0061] Thus, the synchronizing device 1 according to
[0062]
[0063] The gear wheel 7 has a conical gear wheel shoulder 701 in all these synchronizing devices 1, so that a synchronizing moment can be transmitted to the inner synchronizer ring 2 in the operating mode. There the gear wheel shoulder 701 has a gear wheel shoulder surface 7011 extending at a gear wheel shoulder angle .sub.7011 to the ring axis 8.
[0064]
[0065] As shown in the embodiment according to
[0066] In contrast to the embodiment according to
[0067] The synchronizing device 1 according to
[0068]
[0069] As shown in the embodiment according to
[0070] In contrast to the embodiment according to
[0071] As the synchronizing device 1 according to
[0072]
[0073] As shown in the embodiment according to
[0074] In contrast to the synchronizing device 1 according to
[0075] The first inner ring body 201 has a first inner surface of the inner ring 2011 and a first outer surface of the inner ring 2012, which each bound the first inner ring body 201 in a radial direction extending to the axial ring axis 8, the first inner surface of the inner ring 2011 extending at a first inner angle .sub.2011 of the inner ring and the first outer surface of the inner ring 2012 at a first outer angle .sub.2012 of the inner ring to the ring axis 8. The second inner ring body 202 has a second inner surface of the inner ring 2021 and a second outer surface of the inner ring 2022, which each bound the second inner ring body 202 in a radial direction extending to the axial ring axis 8, the second inner surface of the inner ring 2021 extending at a second inner angle .sub.2021 of the inner ring and the second outer surface of the inner ring 2022 at a second outer angle .sub.2022 of the inner ring to the ring axis 8. Though the second inner angle .sub.2021 of the inner ring corresponds to the first outer angle .sub.2012 of the inner ring and the second outer angle .sub.2022 of the inner ring corresponds to the first inner angle .sub.2011 of the inner ring. The first inner surface of the inner ring 2011 interacts with the gear wheel 7 and the second inner surface of the inner ring 2021 is form-locking connected to the first outer surface of the inner ring 2012 in the operating mode. At the same time the second outer surface of the inner ring 2022 interacts with the first inner surface of the middle ring 3011.
[0076] Though the first inner angle .sub.2011 of the inner ring and the gear wheel shoulder angle .sub.7011 are small. At the same time the second outer angle .sub.2022 of the inner ring and the first inner angle .sub.3011 of the middle ring also are small angles.
[0077] Thus, the synchronizing device 1 according to
[0078]
[0079] As shown in the embodiment according to
[0080] In contrast to the embodiment according to
[0081] As the synchronizing device 1 according to
[0082]
[0083] In contrast to the synchronizing devices 1 from
[0084] The first inner surface of the inner ring 2011 extends at a small inner angle .sub.2011 of the inner ring. Though the inner angle .sub.2011 of the inner ring corresponds to the gear wheel shoulder angle .sub.7011, so that the inner surface of the inner ring 2011 and the gear wheel shoulder surface 7011 are interacting in the operating mode. At the same time the outer surface of the inner ring 2012 interacting with the first inner surface of the middle ring 3011 in the operating mode is drifting at a large outer angle .sub.2012 of the inner ring.
[0085] As the synchronizing device 1 according to
[0086]
[0087] As the synchronizing device 1 according to
[0088] In contrast to the synchronizing device 1 according to
[0089] The first inner surface of the inner ring 2011 extends at a small inner angle .sub.2011 of the inner ring. Though the first inner angle .sub.2011 of the inner ring corresponds to the gear wheel shoulder angle .sub.7011, so that the first inner surface of the inner ring 2011 and the gear wheel shoulder surface 7011 are interacting in the operating mode. The second outer surface of the inner ring 2022 interacting with the first inner surface of the middle ring 3011 in the operating mode also extends at a small outer angle .sub.2022 of the inner ring.
[0090] Thus, the synchronizing device 1 has three friction surfaces and two loosening surfaces.
[0091] In all embodiments mentioned above, a friction layer 10 can be provided one-sided and/or two-sided at the surfaces being in contact to each other in the operating mode. It is also possible providing an adhesion reducing surface structure at those surfaces, which do not serve as friction surfaces (loosening surfaces).
[0092] Furthermore, in all embodiments described above the first inner ring body 201 and/or the second inner ring body 202 and/or the first middle ring body 301 and/or the second middle ring body 302 and/or the intermediate ring body 901 may have a cutoff in a circumferential direction extending vertical to the axial ring axis 8, wherein the cutoff is open or closed in the non-operating mode.
[0093] Finally, in all embodiments described above the first inner ring body 201 and/or the second inner ring body 202 and/or the first middle ring body 301 and/or the second middle ring body 302 and/or the intermediate ring body 901 may have at least one limit stop for fixing in direction to the ring axis 8.