PROCESS FOR CHANGING A UNIT ON A PACKAGING LINE AND PACKAGING LINES DESIGNED FOR THIS PURPOSE PACKAGING LINE
20220347839 · 2022-11-03
Assignee
Inventors
Cpc classification
G05B19/41845
PHYSICS
B25J9/08
PERFORMING OPERATIONS; TRANSPORTING
Y02P90/02
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B25J9/1679
PERFORMING OPERATIONS; TRANSPORTING
G05B19/41815
PHYSICS
B25J9/1687
PERFORMING OPERATIONS; TRANSPORTING
B25J9/0009
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25J9/08
PERFORMING OPERATIONS; TRANSPORTING
B25J9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a packaging line (1) comprising a plurality of robots (7), in order to be able to replace a faulty unit, in particular robot (7), quickly and with minimal, preferably no manpower, in particular during running operation of the packaging line (1), the unit to be changed is automatically decoupled from the power and data feeds and from the purely mechanical connections and is removed from the packaging line (1), preferably transversely to the throughput direction (10′) of the packaging line (1), and the new unit is automatically introduced in the opposite direction, is positioned, and is mechanically fixed, and the energy and data supplies are automatically coupled.
Claims
1. A packaging line (1), for at least partially automatic changing of one of its units, comprising: a base frame (2), a plurality of robots (7) attached to the base frame (2), in the passage direction (10) of the packaging line (1), one behind the other, a control (1*) for controlling at least all robots (7) of the packaging line (1), characterized by an assembly device (14) for automatic assembly or disassembly, permanent mechanical fixing, of the unit at a defined assembly position, a coupling device (13) for coupling or uncoupling automatically the data connection (9a) or the power connection (8a) of each robot (7), with respect to corresponding mating connections (8b, 9b) of the packaging line (1), and the control (1*) controlling at least the operations necessary for the at least partially automatic exchange of a unit on the packaging line side.
2. The packaging line according to claim 1, characterized in that the packaging line comprises a delivery device (50), which is embodied separately from the rest of the packaging line (1) or self-propelled on the ground.
3. The packaging line according to claim 1, characterized in that the assembly device (14) comprises a positioning device (16) for automatic exact positioning of the unit at an assembly position (21) or a fixing device (17) for automatic mechanical fixing of the unit at the assembly position (21) or a displacement lifting device (15) for displacing the unit from a transfer position (20) into an assembly position (21).
4. The packaging line according to claim 1, characterized in that the robots (7) are fixed to the base frame (2) by means of an upper supporting structure (6) of the base frame (2), which comprises longitudinal cross beams (6a) and/or transverse cross beams (6b).
5. The packaging line according to claim 3, characterized in that the displacement device (15), is a component of the delivery device (50).
6. The packaging line according to claim 1, characterized in that on the base frame (2) as part of the assembly device (14), delivery guides (18) are provided for placing and/or displacing and/or laterally guiding the unit to be exchanged, which guides run in a delivery direction (18′), as part of the positioning device (16), a transfer stop (19) for the unit to be inserted is provided, which is effective in the delivery direction (18′).
7. The packaging line according to claim 6, characterized in that a pair of parallel, mutually spaced delivery guides (18), is provided at each robot position in the base frame (2) or each pair of delivery guides (18) is a component of the displacement device lifting device (15), and is displaceable together with the robot (7) bearing on the at least one delivery guide (18).
8. The packaging line according to claim 3, characterized in that each assembly position (21) for robots (7) or each robot (7) also has its own identifier, in particular identification number, or each robot (7) has one, in particular only one, server amplifier for all motors of the robot (7) in common, or the central control (1*) of the packaging line (1) distributes, preferably only, the program for the respective packaging job to the respective sub-controls (VMS), each of which controls a group of robots (7).
9. The packaging line according to claim 1, characterized in that the control (1*) comprises a test program with which the inserted and assembled aggregate can be tested for its complete operability and/or exact assembly position (21).
10. A method for at least partially automatically changing a robot (7) on a packaging line (1) having several robots (7), comprising: a) automatically disconnecting a data connection (9) as well as a power connection (8) between an old aggregate to be removed and the rest of the packaging line (1), b) mechanical connections between the old aggregate and the rest of the packaging line (1) are automatically released, c) an old robot is automatically removed from its assembly position (21) from the packaging line (1), d) a new robot is introduced into the packaging line (1) up to the assembly position (21), e) the new robot is mechanically coupled and fixed relative to the packaging line (1) automatically, the data connection (9a) and the power connection (8a) of the new robot are automatically coupled to the corresponding mating connections (8b, 9b) of the packaging line (1).
11. The method according to claim 10, characterized in that in step c), the old robot is first removed to a transfer position (20) of the packaging line (1) and from there automatically out of the packaging line (1) and/or in step d) the new robot is first moved to a transfer position (20) of the packaging line (1) and from there automatically to an assembly position (21).
12. The method according to claim 11, characterized in that the transfer position (20) is the assembly position (21), and steps e) and f) are carried out at the transfer position (20).
13. The method according to claim 10, characterized in that in step c) the old robot is removed from the packaging line (1) in a removal direction (18′b) which runs transversely to the longitudinal direction (10) of the packaging line (1) or in step d) the new robot is introduced into the packaging line (1) in a delivery direction (18′a) which runs transversely to the longitudinal direction (10′) of the packaging line (1), the removal direction (18′b) and the delivery direction (18′a) run in the same delivery direction (18′) but opposite directed.
14. The method according to claim 10, characterized in that the removal or insertion of the robot is effected by pushing it along delivery guides (18) which run in a delivery direction (18′) and are present on the base frame (2) of the packaging line (1) or the insertion is predetermined up to the transfer position (20) or assembly position (21) up to a delivery stop (19) effective in the delivery direction (18′a).
15. The method according to claim 10, characterized in that at the latest starting with step b) the old robot and during steps d) and e), the new robot is vertically supported.
16. The method according to claim 11, characterized in that between the transfer position (20) and the assembly position (21), the robot is automatically displaced in an assembly direction (21′) which runs transversely and vertically (12) to the delivery direction (18′), when a new robot is inserted, this is automatically raised or lowered from the transfer position (20) to the assembly position (21), up to an assembly stop (22).
17. The method according to claim 10, characterized in that during step e), the aggregate is automatically positioned exactly relative to the base frame (2), by means of mechanical positioning elements (16a, b), centering elements (16a, b), or after step e) the position of the aggregate in the base frame (2) is determined automatically.
18. The method according to claim 10, characterized in that prior to step d) the new aggregate, insofar as it can assume different spatial states, is brought into a compact state in all spatial directions.
19. The method according to claim 10, characterized in that the robot (7) to be changed is an electric, pneumatic or hydraulic robot (7), a drive unit or a control robot (1*) or a processing sealing robot.
20. The method according to claim 10, characterized in that the removal or delivery of an assembly is carried out by means of a delivery device (50), automatically, wherein, the delivery device (50) is capable of automatically bringing the new robot into the packaging line (1) as far as the transfer position (20), or the delivery device (50) is embodied to be self-propelled on the underground.
21. The method according to claim 10, characterized in that the exchange of the robot is carried out while the rest of the packaging line (1) is in operation and only the robot to be exchanged is deactivated, by switching off the power supply, also the data supply, of the robot to be changed or separating it from the rest of the packaging line (1).
Description
EXEMPLARY EMBODIMENTS
[0057] Embodiments according to the invention are described in more detail below by way of example. They show:
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[0059]
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[0070]
[0071] For this purpose, the products P are distributed in an unordered manner on a conveyor belt, the so-called product belt 25, in the passage direction 10′, while the empty trays T are transported on, in this case, two conveyor belts, each running parallel to, but in the opposite direction to, one of the longitudinal sides of the product belt 25. In this case, the empty trays T are transported on two conveyor belts 26a, b, each running parallel to one of the longitudinal sides of the product belt 25 but in the opposite direction to the latter.
[0072] A number of robots 7 are arranged one behind the other in the passage direction 10′ and in two rows next to one another in the transverse direction 11′ of the packaging line 1 above the product belt 25 and the container belts 26a, b, their respective working area 27, viewed from above, covering in each case a longitudinal region of one of the container belts 26a, b defined in the passage direction 10′ and a region of the product belt 25 adjoining it in the transverse direction and extending at least as far as the longitudinal center of the product belt 25.
[0073] Each robot can thus pick up a product P lying on the container belt 25 in its working area 27, either individually or in groups, and deposit them in the tray T moving on the corresponding container belt 26a, b, the belts 25, 26a, b generally moving continuously, preferably constantly.
[0074] Accordingly—as can be seen in
[0075] As is also known, the robots 7 are attached to the base frame 2 of the packaging line 1 in a suspended manner from above, i.e. attached to the base frame 2 by their robot base 7a to which the robot arm 7b is attached, as can be seen in
[0076] In this case, the base frame 2 consists of a plurality of frame modules 2a, b, c, which are in contact with each other in the direction of travel 10′, or are connected to each other at a short distance, each of which, when viewed from above—as can best be seen in
[0077] The robots 7—of which two are arranged one behind the other in the longitudinal direction and two are arranged opposite each other in the transverse direction 11′, i.e. a total of four robots 7 per rack module, e.g. 2b—are preferably not suspended directly from the base frame, but from an upper supporting structure 6, which in turn is attached to the base frame 2, in particular its cross-beams 5 and/or longitudinal cross-beams 6a, usually just below them, and comprises longitudinal cross-beams 6a running in the longitudinal direction 10′, for example, and possibly also cross-beams 6b, as shown in
[0078] Likewise, the product belt 25 running below the robots and the container belts 26a, b running parallel thereto inside the base frame 2 are also preferably not fastened directly to the base frame 2 but to a lower supporting structure 6′, which is spaced from the base but fastened to the base frame 2 at a height below the robots 7, usually approximately at knee height to hip height of an operator standing next to them.
[0079] In this case, the lower supporting structure 6′ comprises longitudinal cross members 6′a extending in the longitudinal direction 10′, which preferably extend over the entire length of product belt 25 and/or container belts 26a, b, and transverse cross-beams 6′b extending in the transverse direction 11′ over the entire width of the base frame 2, at least over the width of both rows of robots 7 attached thereto, and also over the total width of the belts 25, 26a, b arranged next to one another.
[0080] The control 1* controlling the entire packaging line 1 is usually arranged in one of the hollow longitudinal beams 4, as are further electrical, hydraulic or pneumatic units.
[0081] To explain how the intended, at least partially automatic replacement of an aggregate according to the invention can proceed, this is illustrated by means of a robot 7 as an aggregate, whereby aggregates such as the hydraulic, pneumatic or electric aggregates mentioned can also be replaced at least partially automatically, analogous to robots 7.
[0082] To change a robot 7, the robot 7 to be removed—as shown in
[0083] The robot 7 to be changed is picked up and transported away and the new robot 7 is delivered by a delivery device 50, here in the form of a delivery device to be driven manually by an operator, for example a forklift truck 50, which is equipped here with conventional lifting tines 51a, b, but which—not shown—can be specially equipped with holding elements adapted to pick up a robot 7 to be transported.
[0084]
[0085] The forklift 50 or, in general, a delivery vehicle transporting the robots 7 to be changed can also travel autonomously and is then preferably guided by means of appropriate sensors, in particular when introducing the new robot 7 into the packaging line 1.
[0086] For at least partially automatic changing and also automatic insertion of an aggregate such as a robot 7, an assembly device 14 is provided, which consists of several parts.
[0087] In the present exemplary embodiment, the robot 7 to be inserted is brought with the aid of the delivery vehicle, i.e. the forklift 50, to a transfer position 20 and deposited there, and—in particular after removal of the delivery vehicle 50—is brought from there to an assembly position 21, the final position of the robot 7 in the base frame 2, in which it is functional after appropriate connection to power and data supply.
[0088] In the exemplary embodiment of
[0089] For transfer to the transfer position 20, a pair of delivery guides 18 are provided in the upper region of the base frame 2 extending in the transverse direction 11′ at each potential robot position on the base frame, each of which has at least one upwardly facing support surface and a lateral boundary surface, as can be seen in
[0090] Each robot 7 has in its upper region at least one robot guide part 7c, which has on both sides in each case a downwardly directed support surface, so that the robot 7 with its at least one robot guide part 7c—in the present case two separate robot guide parts 7c are shown—can be moved in between the two delivery guides 18 with the aid of the delivery vehicle 50 and after lowering by means of the lifting tines 51a, b the support surfaces of the robot guide parts 7c rest on the support surfaces of the delivery rails 18 and at the same time are also guided laterally in the transverse direction to the delivery direction 18′, namely in the longitudinal direction 10′ of the packaging line 1.
[0091] However, this depositing at the transfer position 20 (
[0092] Then the robot 7 is already in the correct transverse position in the transverse direction 11′ of the packaging line 1, but not yet in the correct height position.
[0093] To achieve this, the assembly device 14 further comprises a displacement device 15, here in the form of a lifting device 15, which lifts the robot 7 in an assembly direction 21′, which in this case is the vertical 12′, to the assembly position 21 according to
[0094] The displacement device 15 comprises in this case a part of the length of the delivery guides 18 or the entire delivery guides 18 on which the robot 7 rests, which by means of a lifting device 15 as displacement device raises the robot 7 so far as shown in
[0095] The lifted state of the robot 7 after the transfer position 20 in the assembly position 21 with the aid of the delivery rails 18 is shown in
[0096] The second robot position from the left in
[0097] For example, the lifting device 15 could not be a component of the base frame 1, but the lifting could also be effected by the external delivery vehicle 50, in that after insertion of the robot 7 between at least lateral guides 18 and attachment to the delivery stop 19, it lifts the robot 7 into the assembly position 21 by means of lifting the lifting tines 51a, b. The robot 7 is then lifted into the assembly position 21.
[0098] Preferably, by reaching and preferably fixing, in particular latching, by means of a coupling device 13 in the assembly position 21, not only is the exact mechanical assembly position 21 reached by means of the centering elements as positioning elements 16a, b. The exact mechanical assembly position 21 is reached by means of the centering elements as positioning elements 16a, b. The exact mechanical assembly position 21 is reached by means of the centering elements as positioning elements 16a, b, but at the same time, as shown in
[0099] In order to permanently relieve the displacement device 15, in this case the lifting device 15, of the weight of the robot and to keep the centering elements and centering recesses permanently at the stop and thus to keep the robot 7 always exactly in the assembly position 21, there is also a fixing device 17 which preferably secures the height position of the robot 7 in this embodiment, as shown in
[0100] Preferably, a fixing pin 17a is moved—preferably transversely to the assembly direction 21′, in particular in or against the passage direction 10′ of the packaging line 1—into a corresponding fixing recess 17b, which is located either in the corresponding part of the lifting device 15, here in a section of the delivery rail 18, or directly in the robot 7, in particular the robot guide part 7c.
[0101] Preferably, the fixing pin 17a is provided at the front end with a wedge-shaped inclined surface pointing upwards at an angle to its direction of movement, so that in the advanced position it holds the mating element, here the underside of the recess into which the fixing pin 17a enters, at the maximum attainable height position. Preferably, the fixing peg 17a is force-controlled for this purpose.
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[0103] The main difference between the base frame 2 in
[0104] In addition, in the case of the packaging line 1 in
[0105] Furthermore, the two container belts 26a, b running on both sides of the product belt 25 are embodied here in such a way that their return run runs below the container belt 25.
[0106] In the packaging line 1, the first two frame modules 2a, b are each used by the robots to erect carton blanks from the flat state to form a carton.
[0107] Therefore, on the longitudinal outer sides of the two frame modules 2a, b there is in each case a part of a blank magazine 28, which in operation contains a stack of blanks lying on top of each other, which are gripped individually one after the other by the robot 7 there and are erected and glued to a carton open at the top by being pressed through an erecting die not shown.
[0108] The erected cartons are placed on one of the tote belts 26a, b and transported by the latter from left to right in
[0109] In the frame module 2e, the filled carton is closed and, if necessary, transferred to another means of transport.
[0110] As in
[0111]
[0112] In order for the robot 7 to be removed in the transverse direction to the passage direction 10′ of the packaging line, the blank magazine 28 present on the longitudinal side surface of this module 2a may first have to be removed from there in order to allow access on this side for a delivery device 50—not shown here for reasons of clarity—which delivers the new robot 7.
[0113] In this case, the blank magazine 28 can be swiveled outward by 90° about an upright axis between the upper and lower crossbars 4 projecting laterally outward, as best seen in
[0114] In this design, too, two delivery guides 18 run under the longitudinal cross-members 5 of the frame module 2a in the transverse direction 11′ of the packaging line 1, each of which is located close to one of the two cross-members 4, each of which, viewed in the transverse direction 11′, has a lower leg pointing inwards as the delivery guide, and are mounted at such a distance from one another that the robot base 7a, from which the rest of the robot 7 hangs downwards, including the robot arm 7b, can be placed thereon with its ends pointing in and against the passage direction 10′.
[0115] For this purpose, the robot base 7a, which in this case is approximately plate-shaped and lies horizontally, has two downwardly projecting rollers 23 at each of its lateral ends pointing in and against the direction of travel 10′, with which the robot base 7a can be rolled further in the direction of the longitudinal center plane 10″ after being placed on the support surface of the delivery guides 18.
[0116] As can best be seen in
[0117] In
[0118] Since there is no obstacle in the area of this back offset 29 above the downward projecting leg of the delivery guide 18, the new robot 7 can be transported at a height with the robot base 7a and thus the rollers 23 there above this lower leg of the support surface 18 up to close to the longitudinal beam 5—for example with a delivery vehicle 50 as shown in
[0119] The delivery guides 18, which run in the transverse direction 11′ as a U-profile with the open side facing each other in each module, e.g. 2a, and in fact essentially over the entire width of the robot line 1, therefore have no or a shortened free-end leg of the U-profile in the region of the rear offset 29 in the cross-sectional direction of the profile, in order not to obstruct the lowering onto the lower free-end leg of the robot base 7.
[0120] The remaining parts of the robot 7 hanging from the robot base 7a are narrower in the passage direction 10′ and do not project beyond the end faces of the robot base 7a in this direction.
[0121]
[0122] It can be seen that the latter has two projecting positioning pins 16a, spaced apart from each other, which, when the robot 7 is pushed forward along the supply rails 18, enter and, because of their conical shape, center in corresponding snap-in recesses 16b formed in the central crosspiece 30, best seen in
[0123] Between the positioning pins 16a, two energy ports 8a, b, for example for electric current on the one hand and compressed air on the other, as well as a data port 9a can be seen in the front surface of the robot base 7a.
[0124] These automatically engage with corresponding mating elements in the center crosshead 30 as soon as the positioning pins 16a engage there.
[0125] In this engaged position, which is coupled in terms of data and energy, the robot base 7a and thus the entire robot 7 can also be fixed automatically by a fixing device not shown, in particular automatically.
[0126] The robots of
[0127]
[0128] It is thus clear that any type of robot 7 hanging thereon can be attached to such a robot base 7a, and if the robots 7 are not arranged hanging in the base frame but standing thereon, these can also sit on the robot base 7a.
[0129] Instead of a robot, any other processing unit can also be present on such a robot base 7a.
REFERENCE LIST
[0130] 1 packaging line [0131] 1* control, control unit [0132] 2 base frame [0133] 2a, b, c frame module [0134] 3 support column [0135] 4 longitudinal beams [0136] 5 cross beams [0137] 6 supporting structure [0138] 7 robot [0139] 7a robot base [0140] 7b robot arm [0141] 7c robot guide part [0142] 8 energy connection [0143] 9 data connection [0144] 10′ longitudinal direction, passage direction of packaging line [0145] 10 transverse direction robot [0146] 11′ horizontal transverse direction of packaging line [0147] 11 longitudinal direction robot [0148] 12 vertical direction, vertical [0149] 13 coupling device [0150] 14 assembly device [0151] 15 displacement device [0152] 16 positioning device [0153] 16a, b positioning element [0154] 17 fixing device [0155] 17a fixing pin [0156] 17b fixing recess [0157] 18 delivery guide [0158] 18′ delivery direction [0159] 19 delivery stop [0160] 20 transfer position [0161] 21 mounting position [0162] 21′ mounting direction [0163] 22 mounting stop [0164] 23 roller [0165] 24 safety door [0166] 25 product belt [0167] 26a, b container belt [0168] 27 work area [0169] 28 blank magazine [0170] 29 back offset [0171] 30 center traverse [0172] 50 delivery device, delivery vehicle [0173] 51a, b lifting tines [0174] P product [0175] T tray