Scroll compressor with reduced upsetting moment
09903370 ยท 2018-02-27
Assignee
Inventors
Cpc classification
F04C27/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0261
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/0253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C18/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A scroll compressor includes a pressing mechanism, a pushback mechanism and an adjustment mechanism. The pressing mechanism applies a pressing force toward a fixed scroll to the back side of an end plate portion of an orbiting scroll. The pushback mechanism applies a pushback force separating the orbiting scroll from a fixed scroll to the front of the orbiting scroll. The adjusting mechanism has a low-pressure portion filled with a fluid of a lower pressure than the discharge pressure of the compression mechanism, and a communicating groove formed in a sliding surface of an outer peripheral portion of the fixed scroll so as to communicate with the low-pressure portion in a first rotational angle range in order to reduce an upsetting moment of the orbiting scroll, and to be blocked from the low-pressure portion in a second rotational angle range other than the first rotational angle range.
Claims
1. A scroll compressor comprising: a casing; a compression mechanism contained in the casing, the compression mechanism including a fixed scroll having an end plate portion, an outer peripheral portion formed on an outer periphery of the end plate portion, and a wrap placed upright inside the outer peripheral portion, and an orbiting scroll having an end plate portion slidably contacting with the outer peripheral portion of the fixed scroll and a front end portion of the wrap of the fixed scroll, and a wrap placed upright on the end plate portion; a pressing mechanism arranged to apply a pressing force toward the fixed scroll to a back side of the end plate portion of the orbiting scroll; a pushback mechanism arranged to apply a pushback force separating the orbiting scroll from the fixed scroll to a front of the end plate portion of the orbiting scroll; and at least one adjusting mechanism having a low-pressure portion filled with a fluid of lower pressure than a discharge pressure of the compression mechanism, and a communicating groove formed in a sliding surface of the outer peripheral portion of the fixed scroll so as to communicate with the low-pressure portion in a first rotational angle range in order to reduce an upsetting moment of the orbiting scroll, and to be blocked from the low-pressure portion in a second rotational angle range other than the first rotational angle range; the pushback mechanism including a high-pressure side oil groove formed in the sliding surface of the outer peripheral portion of the fixed scroll to carry a flow of a lubricating oil with a high pressure corresponding to the discharge pressure of the compression mechanism, the communicating groove being formed outside of the high-pressure side oil groove in a radial direction, and oil in the high-pressure side oil groove flowing outside in the radial direction and being collected in the communicating groove.
2. The scroll compressor of claim 1, wherein the high-pressure side oil groove is formed in an arc shape extending in a circumferential direction of the fixed scroll, and the communicating groove is formed in an arc shape so as to run along an arc of the high-pressure side oil groove.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(18) Embodiments of the present invention will be more particularly described hereinafter with reference to the drawings.
First Embodiment
(19) A scroll compressor (10) according to a first embodiment is connected to a refrigerant circuit of a refrigeration system. That is, as a refrigerant compressed in the scroll compressor (10) circulates the refrigerant circuit in the refrigeration system, a vapor compression refrigeration cycle is performed.
(20) As illustrated in
(21) The motor (30) forms a driving mechanism that drives the compression mechanism (40) by rotating a drive shaft (11). The motor (30) includes a stator (31) fixed to the casing (20) and a rotor (32) disposed on the inside of the stator (31). The drive shaft (11) passes through the rotor (32), and then the rotor (32) is fixed to the drive shaft (11).
(22) The bottom of the casing (20) includes an oil storage portion (21) in which lubricating oil is stored. In addition, a suction pipe (12) is attached to the casing (20) to pass through the top thereof, and a discharge pipe (13) is connected to the central portion of the casing (20).
(23) A housing (50) is fixed to the casing (20) above the motor (30), and the compression mechanism (40) is installed above the housing (50). In addition, an inflow end of the discharge pipe (13) is disposed between the motor (30) and the housing (50).
(24) The drive shaft (11) is disposed vertically along the casing (20), and includes a main shaft portion (14) and an eccentric portion (15) connected to an upper end of the main shaft portion (14). The lower part of the main shaft portion (14) is supported on a lower bearing (22) fixed on the casing (20), and the upper part of the main shaft portion (14) which passes through the housing (50) is supported on an upper bearing (51) of the housing (50).
(25) The compression mechanism (40) includes a fixed scroll (60) which is fixed to the upper side of the housing (50) and an orbiting scroll (70) to mesh with the fixed scroll (60). The orbiting scroll (70) is installed in the housing (50) to be disposed between the fixed scroll (60) and the housing (50).
(26) The housing (50) includes a ring portion (52) formed at the outer periphery thereof, a large-diameter groove (53) which has a concave dish shaped center portion and is formed in the upper central portion thereof, and an upper bearing (51) formed below the large-diameter groove (53). The housing (50) is press-fitted in and fixed to the casing (20), and the inner peripheral surface of the casing (20) and the outer peripheral surface of the ring portion (52) of the housing (50) are hermetically adhered across the entire periphery thereof. In addition, the inside of the casing (20) is divided into an upper space (23) which is a storage space for containing the compression mechanism (40), and a lower space (24) which is a storage space for containing the motor (30), by the housing (50).
(27) The fixed scroll (60) forms a fixing member for fixing to the housing (50). The fixed scroll (60) includes an end plate (61), an outer peripheral portion (62) continuously extending along the outer periphery of the end plate (61), and a wrap (63) placed upright on the front (bottom in
(28) The orbiting scroll (70) forms a movable member for making a revolving motion about the fixed scroll (60). The orbiting scroll (70) includes an end plate (71), a wrap (72) of an involute shape formed on the front (upper side in
(29) The compression mechanism (40) is configured such that the wrap (72) of the orbiting scroll (70) and the wrap (63) of the fixed scroll (60) are meshed with each other. In the compression mechanism (40), a compression chamber (411) is formed between the contact portions of the wraps (63, 72) of both scrolls. That is, as illustrated in
(30) The suction port (12a) is formed in the outer peripheral portion (62) of the fixed scroll (60). The suction port (12a) is connected to the downstream end of the suction pipe (12). Further, a discharge port (65) is formed in the center of the end plate (61) of the fixed scroll (60). A high-pressure chamber (66) with the discharge port (65) is formed on the back side of the end plate (61) (upper side in
(31) An oil supply passage (16) extending from the lower end to the upper end is formed in the drive shaft (11). The lower end portion of the drive shaft (11) is immersed in the oil storage portion (21). The lubricating oil of the oil storage portion (21) is supplied to sliding surfaces of the lower bearing (22), the upper bearing (51) and the boss portion (73) etc., through the oil supply passage (16). Further, the lubricating oil is supplied also to the upper side of the drive shaft (11) through the oil supply passage (16) opened to the upper end surface of the drive shaft (11).
(32) Although not shown in drawings, a seal member is installed on the inner peripheral upper surface of the ring portion (52) of the housing (50). The large-diameter groove (53) is hermetically partitioned by the seal member, and this large-diameter groove (53) communicates with the oil supply passage (16) in which high pressure lubricating oil flows. Thereby, a back-pressure portion (42) maintained at a high pressure atmosphere equivalent to the pressure of the refrigerant discharged from the compression mechanism (40) is formed in the large-diameter groove (53). The back-pressure portion (42) applies high pressure to the back side of the end plate (71) of the orbiting scroll (70) to form a pressing mechanism that presses the orbiting scroll (70) toward the fixed scroll (60).
(33) In addition, an intermediate-pressure portion (43) that defines an intermediate-pressure space is provided on the outer periphery of the seal member. That is, an atmosphere of intermediate pressure between the suction pressure and the discharge pressure of the compression mechanism (40) is maintained in the intermediate-pressure portion (43). The intermediate-pressure portion (43) includes a movable side pressure portion (44) and a fixed side pressure portion (45). The movable side pressure portion (44) is formed across the lateral of the end plate (71) from the outer periphery of the end plate (71), which is a part of the back side of the end plate (71) of the orbiting scroll (70). That is, the movable side pressure portion (44) is formed on the outside of the back-pressure portion (42), and the orbiting scroll (70) is pressed toward the fixed scroll (60) at intermediate pressure.
(34) The fixed side pressure portion (45) is formed on the outside of the fixed scroll (60) in the upper space (23), and communicates with the movable side pressure portion (44) through the gap between the outer peripheral portion (62) of the end plate (61) of the fixed scroll (60) and the casing (20).
(35) In addition, a rotation-preventing member (46) of the orbiting scroll (70) is formed in the housing (50). The rotation-preventing member (46) is composed of an Oldham coupling, for example, is installed on the upper side of the ring portion (52) of the housing (50), and is slidably inserted between the end plate (71) of the orbiting scroll (70) and the housing (50).
(36) An adjusting groove (47) for supplying intermediate pressure refrigerant to the intermediate-pressure portion (43) is formed between the fixed scroll (60) and the orbiting scroll (70). The adjusting groove (47) includes a primary passage (48) formed in the fixed scroll (60) and a secondary passage (49) formed in the orbiting scroll (70). The primary passage (48) is formed on the bottom of the outer peripheral portion (62) of the fixed scroll (60), and its inner end is opened to the inner end of the outer peripheral portion (62). The wrap (72) of the orbiting scroll (70) communicates with the intermediate pressure compression chamber (41) formed adjacent to the outer peripheral portion (62).
(37) Meanwhile, the secondary passage (49) penetrates from the front to the back in the outer periphery of the end plate (71) of the orbiting scroll (70), and the upper end thereof communicates intermittently with the outer end portion of the primary passage (48), and the lower end thereof communicates with the intermediate-pressure portion (43) between the orbiting scroll (70) and the housing (50). That is, the intermediate pressure refrigerant is supplied to the intermediate-pressure portion (43) from the intermediate-pressure compression chamber (41), so that an atmosphere of a predetermined intermediate pressure is formed in the intermediate-pressure portion (43).
(38) As illustrated in
(39) As described above, the high-pressure side oil groove (80) forms a high-pressure groove into which the high pressure lubricating oil corresponding to the discharge pressure of the compression mechanism (40) is introduced. The pressure of the high pressure lubricating oil in the high-pressure side oil groove (80) is applied to the front of the end plate (71) of the orbiting scroll (70). That is, the high-pressure side oil groove (80) forms a pushback mechanism that applies a pushback force to separate the orbiting scroll (70) from the fixed scroll (60).
(40) Further, as illustrated in
(41) Meanwhile, as illustrated by a broken line in
(42) Meanwhile, when the communicating concave recess (94) comes into a predetermined second rotational angle range according to the revolving motion of the orbiting scroll (70), the suction port (12a) and the low-pressure groove (90) are blocked. Then, the pressure of the low-pressure groove (90) rises gradually.
(43) The compression mechanism (40) of the present embodiment varies the internal pressure of the low-pressure groove (90) by alternately performing the communication between the low-pressure groove (90) and the suction port (12a) and the blocking between the low-pressure groove (90) and the suction port (12a), at every one rotation of the orbiting scroll (70). By this, the upsetting moment of the orbiting scroll (70) is reduced, especially in the first rotational angle range in which the upsetting moment of the orbiting scroll (70) is apt to increase. That is, in the scroll compressor (10) of the present embodiment, the adjusting mechanism (120) for inhibiting the fluctuation of the upsetting moment of the orbiting scroll (70) is composed of the low-pressure groove (90), the communicating concave recess (94) and the suction port (12a) (the details of the operation of the adjusting mechanism will be described later).
(44) First, basic operations of the scroll compressor (10) will be described.
(45) When the motor (30) is driven, the orbiting scroll (70) of the compression mechanism (40) rotates. Since the rotation of the orbiting scroll (70) is prevented by the rotation-preventing member (46), the orbiting scroll (70) performs only a revolving motion about the center of the drive shaft (11) without performing rotation. According to the revolving motion of the orbiting scroll (70), the volume of the compression chamber (41) is reduced to the center side, and the compression chamber (41) compresses the gas refrigerant sucked from the suction pipe (12). The gas refrigerant with compression completed is discharged to the high-pressure chamber (66) through the discharge port (65) of the fixed scroll (60). The high pressure refrigerant gas of the high-pressure chamber (66) flows to the lower space (24) through the passage of the fixed scroll (60) and the housing (50). In addition, the refrigerant of the lower space (24) is discharged out of the casing (20) through the discharge pipe (13).
(46) The lower space (24) of the casing (20) maintains the refrigerant being discharged in a high pressure condition, and also maintains the lubricating oil of the oil storage portion (21) in a high pressure condition. The high pressure lubricating oil of the oil storage portion (21) flows from the lower end of the oil supply passage (16) of the drive shaft (11) to the upper end thereof, and flows out from the upper end opening of the eccentric portion (15) of the drive shaft (11) into the boss portion (73) of the orbiting scroll (70). The oil supplied to the boss portion (73) lubricates the sliding surface between the boss portion (73) and the eccentric portion (15) of the drive shaft (11). Therefore, the back-pressure portion (42) from the inside of the boss portion (73) comes to have a high pressure atmosphere equivalent to discharge pressure. By this high pressure, the orbiting scroll (70) is pressed toward the fixed scroll (60).
(47) With the wrap (72) of the orbiting scroll (70) in contact with the outer peripheral portion (62) of the fixed scroll (60), the compression chamber (41) is formed on the inner peripheral side of the outer peripheral portion (62) of the fixed scroll (60). The compression chamber (41) has the volume contracted as it moves to the central portion. The primary passage (48) of the adjusting groove (47) communicates with the compression chamber (41) of the outermost periphery of the primary passage (48), so when the compression chamber (41) comes to have the condition of a predetermined intermediate pressure, the secondary passage (49) of the adjusting groove (47) comes to communicate with the primary passage (48). As a result, the refrigerant of intermediate pressure is supplied to the movable side pressure portion (44), and is supplied to the fixed side pressure portion (45), so that the back outer side of the orbiting scroll (70) and the outer periphery of the fixed scroll (60) come to have an intermediate pressure atmosphere. The orbiting scroll (70) is pressed toward the fixed scroll (60) by these intermediate pressure and high pressure.
(48) If the orbiting scroll (70) is pressed toward the fixed scroll (60) by the above-described pressing mechanism, there is a case that the pressing force of the orbiting scroll (70) becomes excessive. For example, according to the operating conditions of the refrigeration system, the pressing force of the orbiting scroll (70) resulting from the high pressure is apt to become excessive under the operating condition that the pressure differential between high and low pressure regions of the refrigerant circuit is large. At this time, when the pressing force of the orbiting scroll (70) becomes excessive, the sliding resistance between the orbiting scroll (70) and the fixed scroll (60) increases, so problems such as an increase in the loss of mechanical power or acceleration in the abrasion of the sliding portions occur. Therefore, the present embodiment is provided with a pushback mechanism to avoid such excessive pressing.
(49) Specifically, in the present embodiment, the back-pressure portion (42) and the high-pressure side oil groove (80) communicate with each other, so that the high pressure lubricating oil of the back-pressure portion (42) is appropriately supplied to the high-pressure side oil groove (80). Therefore, under the operating condition that the pressure differential between high and low pressure regions of the refrigerant circuit is large, the internal pressure of the high-pressure side oil groove (80) rises much higher. The high pressure of the high-pressure side oil groove (80) is applied to the front of the end plate (71) of the orbiting scroll (70). Thereby, the orbiting scroll (70) is pushed back to be separated from the fixed scroll (60) against the pressing force of the pressing mechanism. As a result, it is avoided in advance that the pressing force of the orbiting scroll (70) becomes excessive, and furthermore the sliding resistance of both scrolls (60, 70) can be alleviated.
(50) Further, in the compression mechanism (40), the upsetting moment of the orbiting scroll (70) increases, if the orbiting scroll (70) reaches a certain rotational angle, due to the above-mentioned pushback force by the high-pressure side oil groove (80), or the thrust load or the radial load resulting from the internal pressure of the compression chamber (41). In the present embodiment, based on the state (rotational angle=0) in which the eccentric center of the orbiting scroll (70) becomes a point P in
(51) Specifically, in the state of the rotational angle of 0 illustrated in
(52) As illustrated in
(53) As described above, during the revolution of the orbiting scroll (70), the first rotational angle range and the second rotational angle range are displaced alternately by the orbiting scroll (70), thereby the internal pressure of the low-pressure groove (90) is varied as well. At this time, when the above-described lubricating oil of the high-pressure side oil groove (80) flows outside in the radial direction, this lubricating oil is collected in the low-pressure groove (90). The lubricating oil collected in the low-pressure groove (90) flows out to the suction port (12a) when the orbiting scroll (70) is placed within the first rotational angle range. Therefore, the oil that flowed out from the high-pressure side oil groove (80) can be used for lubricating each sliding portion of the compression chamber (41) or sealing each gap.
(54) If the lubricating oil of the high-pressure side oil groove (80) is not collected in the low-pressure groove (90) and flows on the outside in the radial direction of the fixed scroll (60) or the orbiting scroll (70), this lubricating oil is accumulated in the vicinity of the rotation preventing member (Oldham coupling (46)), and the lubricating oil forms resistance against the Oldham coupling (46), so that the loss of mechanical power increases. However, as described above, since the oil that flowed out from the high-pressure side oil groove (80) is collected in the low-pressure groove (90), such an increase of mechanical power can be prevented.
(55) As described above, according to the first embodiment, because the low-pressure groove (90) and the suction port (12a) are made to communicate with each other in the first rotational angle range 1 in which the upsetting moment of the orbiting scroll (70) is apt to increase, it is possible to lower the internal pressure of the low-pressure groove (90) in the first rotational angle range 1. Thereby, it is possible to attract the orbiting scroll (70) toward the low-pressure groove (90) and reduce the upsetting moment. Therefore, it is possible to avoid the upsetting of the orbiting scroll (70), the leaking of refrigerant from the gap and suction superheating of refrigerant as well.
(56) Further, in the first embodiment, since the low-pressure groove (90) is formed on the outside in the radial direction of the high-pressure side oil groove (80) composing the pushback mechanism, the oil that flowed out from the high-pressure side oil groove (80) can be collected in the low-pressure groove (90). Since the oil collected in the low-pressure groove (90) is supplied to the compression chamber (41) from the suction port (12a), this oil can be reused for sealing the gap or for lubricating the sliding portions. Further, it is also possible to avoid the increase of mechanical loss generated as the oil that flowed out from the high-pressure side oil groove (80) overflows near the Oldham coupling (46).
(57) Further, in the first embodiment, the communicating concave recess (94) is formed in the end plate (71) of the orbiting scroll (70), and by eccentrically rotating the communicating concave recess (94), the communicating state of the suction port (12a) and the low-pressure groove (90) is changed. Therefore, it is possible to adjust the range (first rotational angle range) for canceling the upsetting moment appropriately according to the forming position of the communicating concave recess (94).
Second Embodiment
(58) A scroll compressor (10) according to the second embodiment is different in the configuration of the adjusting mechanism from that of the first embodiment described above. Specifically, an adjusting mechanism of the second embodiment illustrated in
(59) In the second embodiment, the intermediate-pressure portion (43) is formed around the vicinity of the open groove (97) and the closed portion (71a). The intermediate-pressure portion (43) composes a pressure-forming portion to define a low-pressure space (strictly speaking, an intermediate-pressure space between the suction pressure and the discharge pressure of a compression mechanism (40)) filled with a fluid of lower pressure than the discharge pressure of the compression mechanism (40).
(60) In the second embodiment, the intermediate-pressure groove (96) and the intermediate-pressure portion (43) are to be able to communicate with each other according to the revolving motion of the orbiting scroll (70). Specifically, when the rotational angle of the orbiting scroll (70) comes into the first rotational angle range (45 to 135), for example, the lower end opening of the open groove (97) is opened from the closed portion (71a) of the orbiting scroll (70). Thereby, the intermediate-pressure portion (43) around the closed portion (71a) and the open groove (97) communicate with each other to make the pressure of the intermediate-pressure groove (96) lower (see
(61) Meanwhile, when the rotational angle of the orbiting scroll (70) comes into the second rotational angle range (0 to 45 and 135 to 360), the lower end opening of the open groove (97) is closed by the closed portion (71a) of the orbiting scroll (70). Thereby, the intermediate-pressure portion (43) and the intermediate-pressure groove (96) are blocked to make the internal pressure of the intermediate-pressure groove (96) rise gradually (see
(62) Further, in the second embodiment, the intermediate-pressure groove (96) to come to have an intermediate pressure is used as a communicating groove of the adjusting mechanism. However, the surroundings of the open groove (97) may have an atmosphere of low-pressure (suction pressure) and the communicating groove may be composed of the low-pressure groove (90), likewise with the first embodiment. Further, also in the second embodiment, the lubricating oil that flowed out from the high-pressure side oil groove (80) can be collected in the intermediate-pressure groove (96).
Third Embodiment
(63) A scroll compressor (10) according to the third embodiment is different in the configuration of the adjusting mechanism from those of the first embodiment and the second embodiment described above. Specifically, in an adjusting mechanism of the third embodiment illustrated in the
(64) A movable side pressure portion (44) forming a part of the intermediate-pressure portion (43) is formed below the through hole (98). The movable side pressure portion (44) composes a pressure forming portion to define a low-pressure space (strictly speaking, an intermediate-pressure space between the suction pressure and the discharge pressure of a compression mechanism (40)) filled with a fluid of lower pressure than the discharge pressure of the compression mechanism (40). The movable side pressure portion (44) is formed in a range including the eccentric trajectory t of the through hole (98) so as to communicate with the through hole (98) at all times.
(65) In the third embodiment, the intermediate-pressure groove (96) and the movable side pressure portion (44) are made to be able to communicate with each other according to the revolving motion of the orbiting scroll (70). Specifically, when the rotational angle of the orbiting scroll (70) comes into the first rotational angle range (for example, 90), the intermediate-pressure groove (96) and the movable side pressure portion (44) come to communicate with each other through the through hole (98) (see
(66) Meanwhile, when the rotational angle of the orbiting scroll (70) comes into the second rotational angle range (for example, 270), the intermediate-pressure groove (96) and the movable side pressure portion (44) are blocked (see
(67) Further, in the third embodiment as well, the intermediate-pressure groove (96) to come to have the intermediate pressure is used as a communicating groove of the adjusting mechanism, but the surroundings of the open groove (97) may have a low pressure (suction pressure) and the communicating groove of the adjusting mechanism may be composed of the low-pressure groove (90). Further, in the third embodiment as well, the lubricating oil that flowed out from the high-pressure side oil groove (80) can be collected in the intermediate-pressure groove (96).
Variations of the Third Embodiment
(68) The third embodiment may also be configured as the following variations.
First Variation
(69) A first variation illustrated schematically in
Second Variation
(70) In the second variation illustrated schematically in
Third Variation
(71) In the third variation illustrated schematically in
Other Variations
(72) The above-described variations may also be configured as follows.
(73) In each above-described variation, the communicating grooves (90, 96) forming the intermediate pressure or the low pressure are formed in an arc shape. However, as illustrated in
(74) Further, the above-described scroll compressor (10) is applied to a refrigeration system having a refrigerant circuit, but as long as it is to compress fluid, it may be applied to other apparatuses.
(75) The above embodiments are merely preferable examples, and are not intended to limit the scope of the present invention, applicable subjects, or usage.
(76) As described above, the present invention relates to the scroll compressor, and it is useful especially for the upsetting prevention measure of an orbiting scroll.