Donor-acceptor compositions to achieve high contrast broadly absorbing electrochromic polymers
09902804 ยท 2018-02-27
Assignee
Inventors
Cpc classification
C08L65/00
CHEMISTRY; METALLURGY
C08G2261/74
CHEMISTRY; METALLURGY
C08G61/126
CHEMISTRY; METALLURGY
C08G2261/3243
CHEMISTRY; METALLURGY
C08G2261/3246
CHEMISTRY; METALLURGY
C08G61/123
CHEMISTRY; METALLURGY
C08L65/00
CHEMISTRY; METALLURGY
C08G2261/1424
CHEMISTRY; METALLURGY
C09D165/00
CHEMISTRY; METALLURGY
C08G2261/3223
CHEMISTRY; METALLURGY
International classification
Abstract
An improved contrast electrochromic polymers(ECP), is a copolymer having donor sequences with a normal distribution of at least one solubilizing donor repeating unit selected from substituted propylenedioxythiophene units (ProDOT) and/or substituted acyclic dioxythiophene units (AcDOT) and a plurality of monodispersed trimer sequences consisting of an acceptor unit bonded between two ethylenedioxythiophene units (EDOT), two methylenedioxythiophene units (MDOT), or a fused DAD trimer, where the monodispersed trimer sequence separates two of the donor sequences. One useful monodispersed trimer sequence is EDOT-BTD-EDOT (EBE). The donor sequences can have ProDOT units bound to the monodispersed trimer sequence. The donor sequence can have ProDOT units alternating with AcDOT units. Useful ECPs can have the structure: Pro-Pro/EBE; Ac-Ac/EBE; or Pro-Ac .sub.x/EBE.sub.1x where x is a fraction between 0.5 and 0.9.
Claims
1. An improved contrast electrochromic polymer (ECP), comprising: at least one copolymer block having a multiplicity of repeating units, wherein the copolymer comprises a plurality of donor (D) unit sequences that is a normal distribution of at least one solubilizing donor (D) repeating unit chosen from substituted propylenedioxythiophene units (ProDOT) and/or substituted acyclic dioxythiophene units (AcDOT) and a plurality of monodispersed trimer sequences selected from the group consisting of: an acceptor (A) unit bonded between two ethylenedioxythiophene units (EDOT), an acceptor (A) unit bonded between two methylenedioxythiophene units (MDOT); and a fused DAD trimer of the structure: ##STR00002## where X is S, O, NR, R is H or alkoxy, and R is H or alkyl; wherein one of the monodispersed trimer sequences separates two of the donor sequences, and whereby the electrochromic polymer (ECP) is soluble in a solvent.
2. The improved contrast electrochromic polymer (ECP) according to claim 1, wherein the acceptor unit comprises a residue of 2,1,3-benzothiadiazole (BTD).
3. The improved contrast electrochromic polymer (ECP) according to claim 1, wherein the monodispersed trimer sequence is EDOT-BTD-EDOT (EBE).
4. The improved contrast electrochromic polymer (ECP) according to claim 1, wherein the substituents on the ProDOT and/or the AcDOT are straight or branched alkyl chains of 1-24 carbon atoms, optionally interrupted, one or more times, by one or more oxygen atoms, sulfur atoms, SO, SO.sub.2, carbonyl, COO, CONH, NH,CON(C.sub.1-8 alkyl)- or N(C.sub.1-8 alkyl)-, wherein the uninterrupted or interrupted alkyl is optionally substituted, one or more times, by one or more C.sub.3-6 cycloalkyl groups, halogen, OR, COOR, COOM, SO.sub.3M, SO.sub.3H, phosphonic acid, halogen, CONRR, NRR, phosphonate salt, or ammonium salt, wherein M is a nitrogen comprising an ammonium cation or a metal cation, and wherein R and R are, independently, hydrogen, C.sub.1-24 alkyl, C.sub.3-24 alkenyl, C.sub.3-6 cycloalkyl or C.sub.1-24alkylcarbonyl, or where R and R, together form a 5-, 6- or 7-membered ring that is uninterrupted or interrupted by O, NH or N(C.sub.1-12 alkyl)-.
5. The improved contrast electrochromic polymer (ECP) according to claim 1, wherein the donor sequences have ProDOT units bound to the monodispersed trimer sequence.
6. The improved contrast electrochromic polymer (ECP) according to claim 1, wherein the donor sequences have sequences of ProDOT units alternating with AcDOT units.
7. The improved contrast electrochromic polymer (ECP) according to claim 1, wherein the ECP has the structure: Pro-Pro/EBE; Ac-Ac/EBE; or Pro-Ac.sub.x/EBE.sub.1x where x is a fraction between 0.5 and 0.9.
8. The improved contrast electrochromic polymer (ECP) according to claim 1, wherein the ECP has the structure: Pro-Ac.sub.0.75/EBE.sub.0.25, Pro-Ac.sub.0.70/EBE.sub.0.30, or Pro-Ac.sub.0.65/EBE.sub.0.35.
9. An electrochromic device, comprising at least one film or solution of at least one improved contrast electrochromic polymer (ECP) according to claim 1.
10. The electrochromie device according to claim 9, wherein at least one of the at least one film or solution further comprises at least one acceptor free electrochromic polymer, and wherein the at least one acceptor free electrochromic polymer can be included in one to 50% with the at least one improved contrast electrochromic polymer (ECP) according to claim 1.
11. The electrochromic device according to claim 10, wherein the acceptor free electrochromic polymer comprises ProDOT.sub.2-EDOT and the improved contrast electrochromic polymer (ECP) according to claim 1 comprises Pro-Ac.sub.0.65/EBE.sub.0.35.
12. A method of preparing an improved contrast electrochromic polymer (ECP) according to claim 1 comprising: providing a plurality of DAD trimers having hydrogens as terminal reactive groups; providing a plurality of a first solubilizing donor repeating units having hydrogen reactive groups; providing a plurality of a second solubilizing donor repeating units having bromine reactive groups; combining the plurality of DAD trimers, plurality of first solubilizing donor repeating units and plurality of second solubilizing donor repeating units; promoting condensation between the hydrogen and the bromine reactive groups; and isolating the electrochromic polymer (ECP) according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DISCLOSURE
(16) Embodiments of the invention are directed to an electrochromic polymer ECP that broadly absorbs across the visible spectrum in the neutral state and can be converted to a highly transmissive oxidized state with high contrast. All polymers disclosed herein arc copolymers, though recited as polymers. The ECP possess a black, brown, deep purple, green, blue or cyan neutral colored state. The ECP possesses a desired color and has the capability to switch to a highly contrasting transmissive state by combining steric control due to the choice of the structures and proportions of main chain electron-rich rings and use of a relaxed donor-acceptor (D-A) unit of the chain. A relaxed donor-acceptor (DA) unit is a DAD trimer unit comprising an aromatic electron acceptor unit flanked by sterically (torsionally) relaxed heteroaromatic donor units, where steric interactions do not promote orthogonality between adjacent D and A units to limit the conjugation to less than the entire three aromatic units. The acceptor unit of the DAD trimer can be a 2,1,3-benzothiadiazole (BTD), 2,1,3-benzofurazan, benzotriazole (BTA), or any derivative thereof. The donor units of the relaxed DAD trimer units independently are 3,4-methylenedioxythiophenes, 3,4-ethylenedioxythiopnes, 3,4-methylenedioxythiofuranes, 3,4-ethylenedioxyfuranes, 3,4-methylenedioxypyrroles, 3,4-ethylenedioxypyrroles, 3,4-methylenedioxyphospholes, 3,4-ethylenedioxyphospholes, 3,4-methylenedioxyselenoles, and 3,4-ethylenedioselenoles, where the pyrrole nitrogen or the phosphole phosphorous atom can be substituted with H, or C.sub.1 to C.sub.10 alkyl group. The DAD trimer can be a fused trimer, where each donor portion shares two carbons with the accepter portion of the fused DAD trimer unit. The fused DAD trimer can have the structure:
(17) ##STR00001##
where X is S, O, NR, R is H or alkoxy, and R is H or alkyl.
(18) The DAD trimer is randomly bonded to other more sterically hindered heterocycles, aryl rings, other 3,4-substituted thiophenes, other 3,4-substituted pyrroles, or other 3,4-substituted furans or fused ring aromatic units to control the broadness of absorption in the neutral state while acceptors flanked by sterically relaxed donors enable high transmittance in the oxidized state. For example, some units of the ECP copolymers can be donor units that are substituted to impart :solubility to the ECP for processing. For example, the don.or units in addition to those of the DAD trimer can be a 3,3-bis(((alkyl)oxy)methyl)-3,4-dihydro-2H-thieno[3,4-b][1,4]dioxepines, a pyrrole, furan, phosphole, or selenole equivalent thereof The donor units in addition. to those of the DAD trimer can be 3,4-dialkoxythiophenes, 3,4-dialkylthiophenes, or pyrrole, furan, phosphole, or selenole equivalent thereof Preparation of the copolymers, according to an embodiment of the invention, is shown in
(19) The bulky donor units can be substituted with solubilizing groups that are selected from straight or branched alkyl chain of, for example, 1-24 carbon atoms and is, for example, methyl, ethyl, n-propyl, n-butyl, sec butyl, tert-butyl, n-hexyl, n-oetyl, 2-ethylhexyl, n-nonyl, n-decyl, n-undecyl, n-dodecyl, n tridecyl, n-tetradecyl, n-hexadecyl, n-octadecyl or dodecanyl and the like.
(20) The alkyl can be interrupted, one or more times, by one or more oxygen atoms, sulfur atoms, SO, SO.sub.2, carbonyl, COO, CONH, NH, CON(C.sub.1-8 alkyl)- or N(C.sub.1-8 alkyl)-. The uninterrupted or interrupted alkyl can also be substituted, one or more times, by one or more C.sub.3-6 cycloalkyl groups, halogen, OR, COOR, COOM, SO.sub.3M, SO.sub.3H, phosphonic acid, halogen, CONRR, NRR, phosphonate salt, or ammonium salt wherein M is a nitrogen comprising ammonium cation or metal cation. R and R are, independently, hydrogen, C.sub.1-24 alkyl, C.sub.3-24 alkenyl, C.sub.3-6 cycloalkyl or C.sub.1-24 alkylcarbonyl. R and R, together with the nitrogen atom to which they are attached, can form a 5-, 6- or 7-membered ring that is uninterrupted or interrupted by O, NH or N(C.sub.1-12 alkyl)-. These groups can permit the ECPs to be included in various formulations and to be soluble in various different solvents or connected to surfaces or bound within networks. The choice of solubilizing groups can impart solubility in organic solvents, such as, methylene chloride, chloroform, toluene, alkanes, tetrahydrofuran, ethanol, methanol, or any other organic solvent, and can impart solubility in water.
(21) The ECPs, according to embodiments of the invention, electrochemically or chemically achieve transmissive and colorless oxidized states. These ECPs can be utilized for applications such as electrochromic windows, subtractive (nonemissive) displays, electrochromic mirrors, E-paper, E-cloth, dual emissive/subtractive displays, and sensing. According to embodiments of the invention, the ECPs can be formed by a method employing synthetically oxidative, electrochemically oxidative, Suzuki, Stille, or direct arylation cross coupling conditions. Direct arylation copolymer synthesis, has been carried out for exemplary embodiments of the invention as suggested in
(22) By the use of the relaxed DAD trimer, an improved charge delocalization in a random copolymer backbone results upon oxidation, causing a red-shifting of the residual absorption of the most oxidized transmissive state, such that the oxidized state absorbs less long wavelength visible light, and, consequently, enhances contrast across the visible spectrum.
(23) Some state of the art colored-to-transmissive ECPs have achieved high electrochromic contrast at the D-A charge transfer peak by flanking an aromatic electron acceptor with sterically (torsionally) relaxed 3,4-ethylenedioxythiophene (EDOT) units. Therefore, such enhancement of charge carrier delocalization is incorporated into the ECPs for greater transmission of long wavelength visible light in the ECPs oxidized state. It was discovered that for an exemplary embodiment of the invention, by employing an EDOT flanked BTD acceptor DAD trimer (EDOT-BTD-EDOT or EBE) for incorporation into a random copolymer, an improved contrast black-to-transmissive ECP resulted. Films produced from co-processing of a pair of carefully selected comonomer mixtures results in flat spectral profiles, and an aesthetically pleasing indigo-black hue.
(24) It was discovered that by increasing or decreasing strain imposed by incorporation of donor monomers with greater or lower, respectively, sterically bulky groups on the donor units with the DAD trimer with the relaxed donor flanking the acceptor, a variety of colors could be tuned through broadening the absorption. In this manner, colors are tuned by controlling the steric strain for a fixed quantity of acceptor units, all of which are flanked by only sterically unencumbered relaxed donors, This can be observed for specific ECPs with the structures illustrated in
(25) It was also discovered that for a given steric strain donor component, as determined by the strained donor used, that when the proportion of the acceptor flanked by sterically relaxed donors or of a fused donor-acceptor ring system is increased, colors are tuned to lower L* values in the neutral state by averaging the overall absorption across the visible. This effect is shown in
(26) Hence, while the identity of the strained donor can tune the overall broadness or position of a trench of dual band absorption, to access a variety of colors of ECPs with improved contrast, as indicated in
(27) As summarized graphically in
(28) In another embodiment of the invention, the ECPs can be blended with each other or other electrochromic polymers such that a desired observed spectral combination in the neutral state can be achieved without a deficit of higher color and reduced contrast in the oxidized state in a film or solution for inclusion in an electrochromic device. The blend can be of the polymers with relaxed DA trimers or can be with polymers that are absent of acceptor units entirely. The neutral state color can be chosen as a combination of colors, while the oxidized state color can be minimized where the residual absorptions differ. The proportions can vary from as little as about one percent by weight of the minor ECP to as much as fifty percent for a two polymer mixture. Mixtures can be of two, three, or more polymers that have sufficient structural similarity to be miscible.
METHODS AND MATERIALS
(29) Optoelectronic Properties. Table 1 shows the relevant optoelectronic properties of the polymers synthesized: electrochemical potential onsets, optical absorption maxima of the -to-* and D-A charge transfer interaction, and the onsets of absorption for the polymer films in their pristine and electrochemically-conditioned (aged) states. Integrated contrast values are provided to readily compare overall absorption properties between the neutral and oxidized states.
(30) TABLE-US-00001 TABLE 1 Optoelectronic properties of ECPs to D-A D-A Absorp Absorp % Polymer RedOx.sub.onset.sup.a *.sup.b Inial.sup.b aged.sup.b Initia.sup.c Aged.sup.c Contrast.sup.d ECP-Black 52 634.sup.e .sup.e .sup.e 1.61 1.61 34.2 Pro-Pro/EBE 13 543 652 675 1.59 1.50 52.8 Ac-Ac/EBE 180 457 670 674 1.47 1.45 45.6 Pro-Ac.sub.0.75/EBE.sub.0.25 110 505 660 671 1.54 1.50 51.0 Pro-Ac.sub.0.70/EBE.sub.0.30 50 495 666 677 1.50 1.49 51.2 Pro-Ac.sub.0.65/EBE.sub.0.35 45 487 668 680 1.49 1.48 51.7 .sup.ain mV vs. Ag/Ag.sup.+ for films drop cast onto a platinum button electrode; .sup.bin nm for films sprayed to an optical density of ~1.0 a.u.; .sup.cin eV for films sprayed to an optical density of ~1.0 a.u.; .sup.d % T.sub.int where integrated across 380-780 n; .sup.e.sub.max, peaks are not resolved in this spectrum.
(31) Electrochemical Break-in and Behavior. Prior to characterization, the thin films were subjected to repeated cyclic voltammetry (CV) cycling (25 aging cycles) to observe any redox and optical changes between the pristine (as cast) and aged states (post 25 cycles). All polymer films demonstrated reversible aging cycling with electrochemical differences between the first and second scan, stabilizing over subsequent scans. Exploring the oxidation potential onsets via differential pulse voltammetry (DPV) gave an increasing trend of 13 mV to 110 mV to 180 mV for Pro-Pro/EBE to Pro-Ac.sub.0.75/EBE.sub.0.25 to Ac-Ac/EBE, respectively, which correlates with increasing torsional strain along the conjugated backbone. As the content of EBE increased, a decrease in oxidation potential from 110 mV to 50 mV to 45 mV was observed for Pro-Ac.sub.0.75/EBE.sub.0.25 to Pro-Ac.sub.0.70/EBE.sub.0.30 to Pro-Ac.sub.0.65/EBE.sub.0.35, respectively, and is attributed to increasing EDOT content.
(32) With a relaxed donor-acceptor architecture consisting of an EBE triad, lower energy onsets of absorption were achieved that are 0.10 eV less than the previously achieved for ECP-Black. A slight change in the spectra of the polymers upon going from the pristine initial state to aged states was observed. The shorter wavelength peak corresponding to the -to-* transition exhibits minimal change upon aging, except for an increase in intensity seen with Pro-Pro/EBE. For the lower energy peak, attributed to D-A CT interactions, there is a slight red-shift in both the .sub.max and the onset of absorption, allowing absorption of longer wavelength light with minor increase in intensities. As torsional strain increases from Pro-Pro/EBE to Pro-Ac.sub.0.75/EBE.sub.0.25 to Ac-Ac/EBE, the change in absorption onset after aging decreases. The onset changes only minimally as the EBE content is raised from Pro-Ac.sub.0.75/EBE.sub.0.25 to Pro-Ac.sub.0.70/EBE.sub.0.30 to Pro-AC.sub.0.65/EBE.sub.0.35. The changes between the pristine initial and aged state spectra are consistent with backbone reorganization in the form of planarization of the EBE triad. This is also seen in a decrease in onset of electrochemical oxidation shown in CV cycles, as has been observed in other pi-conjugated systems.
(33) Thin Film Spectroscopy. The spectral properties of the neutral states, after aging, are shown in
(34) Spectroelectrochemistry of the polymer thin films was performed at 50 mV steps to examine the changes in absorption upon switching, and to detail the electrochromic contrast from the neutral to the most oxidized transmissive states. The extreme states, neutral and fully oxidized, are presented in
(35) In order to compare effects on contrast, the % T for these broadly absorbing polymers have been quantified by integrating the neutral and oxidized state spectra across the visible portion of their spectra 380-780 nm. The use of a relaxed donor-acceptor triad within the polymer substantially enhances overall contrast across the visible relative to ECP-Black, as given in Table 1. All polymers, with the exception of Ac-Ac/EBE, have integrated contrast values ( % T.sub.int) greater than 50%. Ac-Ac/EBE has the lowest integrated contrast, presumably due to a higher degree of strain that prevents enhanced delocalization of charged states. As the EBE content in Pro-Ac.sub.0.75/EBE.sub.0.25, Pro-Ac.sub.0.70/EBE.sub.0.30, and Pro-Ac.sub.0.65/EBE.sub.0.35 is increased, there is little reduction in contrast with growing content of EBE. This means that polymers designed with relaxed donor-acceptor content allow a myriad of carefully tuned colors based on higher EBE content with minimal sacrifice of contrast.
(36) Pro-Ac.sub.0.65/EBE.sub.0.35 absorbs very evenly across the visible, appearing black-brown to the eye when neutral. Pro-Ac.sub.0.65/EBE.sub.0.35's fully oxidized state exhibits improved transmission relative to prior art ECP-Black. The full spectroelectrochemical series for Pro-Ac.sub.0.65/EBE.sub.0.35 is shown in
(37) The ECPs according to embodiments of the invention exhibit improved contrast relative to ECP-Black. Nevertheless, in the oxidized state a considerable degree of visible light absorption tailing from 600-780 nm remains when compared to spectra of all donor polymers; see Kerszulis et al., Journal of Materials Chemistry C 2015, 3 (13), 3211-8. The tailing results in absorption of red light, giving the oxidized states pale blue hues. Although this tailing that is present in nearly all ECPs, is of lesser intensity for the ECPs according to embodiments of the invention.
(38) The chronoabsorptometry showed that, with respect to switching kinetics, all polymers in this family are able to switch with achievement with the maximum contrast at a maximum speed of two seconds. Because of diffusion limiting processes, as switching rate increases, overall loss in contrast is observed, though the contrast is recoverable at two seconds or greater. The contrast has been enhanced by using a relaxed donor-acceptor architecture in random copolymers but, % T at the D-A peak is less than the higher energy -to-* peak.
(39) Colorimetry. Color values were determined using the L*a*b* color space, where a* represents the green to redness, and b* the blue to yellowness (negative to positive values respectively). L* depicts the lightness: a value of 0 would be black and 100 would be white. As the magnitude of a*b* increases, color becomes more saturated, and as one traverses between color points or values, the hue changes. The ECPs, according to embodiments of the invention, are broadly absorbing and, as such, they have color values that are low in magnitude or close to the origin (values of zero). These color values are presented in
(40) Because Pro-Ac.sub.0.75/EBE.sub.0.25 gave neutral state color values that were closest to the origin with a high contrast across the visible, it was used as a starting point to study the effect of increasing content of the relaxed donor-acceptor EBE on color and contrast. The longer wavelength peak would increase in absorbance until it matched the absorbance of the shorter, thereby making the subsequent materials progressively more achromatic or color neutral. This is the second route to control color. Looking at
(41) A comparison of the neutral and oxidized state color values and extreme state photographs are presented in
E*.sub.ab={square root over ((L*).sup.2+(a*).sup.2+(b*).sup.2)}
(42) where E*.sub.ab represents the difference between colors points, with values below 2.3 (or what the CIE determines as a just noticeable difference (JND)) indicating differences not noticeable to the eye. Comparing the fully oxidized color states between ECP-Black and Pro-Ac.sub.0.65/EBE.sub.0.35, a E*.sub.ab of 4.8 is calculated, confirming a noticeable difference, with Pro-Ac.sub.0.65/EBE.sub.0.35, having the least color once fully oxidized. This allows one to quantify the difference in color between different ECPs or color properties between certain voltage steps, and determine if the eye is able to notice the difference between color points.
(43) The Pro-Ac/EBE series of materials exhibit reddish hues, which reach a minimum with the Pro-Ac.sub.0.65/EBE.sub.0.35 composition. A slight reddish coloration is retained in Pro-Ac.sub.0.65/EBE.sub.0.35 as a result of the small disparity in absorption between the two major absorption peaks observed, in combination with an absorption trough centered at 586 nm. Solution co-processing of an additional high-contrast ECP into thin films with Pro-Ac.sub.0.65/EBE.sub.0.35 can produce more aesthetically appealing films by smoothing out the spectral profile of cast films, while improving the contrast observed upon switching.
(44) Co-processing an 85:15 w/w mixture of Pro-Ac.sub.0.65/EBE.sub.0.35:ProDOT.sub.2-EDOT, an all donor polymer, produces such a mixture, with a particularly flat spectral profile throughout the range of roughly 450-700 nm, as shown in
(45) All patents, patent applications, provisional applications, and publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
(46) It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.