Plate material processing system
09902081 ยท 2018-02-27
Assignee
Inventors
Cpc classification
B21D43/105
PERFORMING OPERATIONS; TRANSPORTING
B26D7/015
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21D43/04
PERFORMING OPERATIONS; TRANSPORTING
B26D7/01
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A plate material processing system includes a plate material processing machine and a loader. The plate material processing machine holds a front end portion of an unprocessed plate material by a work holder and moves the unprocessed plate material on a table forward, backward, leftward and rightward. The loader includes: a plate material attaching unit; and a pivoting mechanism for pivoting the plate material attaching unit on a predefined arc-shaped trajectory while maintaining the plate material attaching unit in a constant orientation as viewed in a planar manner. When the plate material attaching unit is at a foremost position, the work holder is positioned to the other side of the left and right sides relative to a processing head, away from the unprocessed plate material loading position side, thereby preventing the work holder and the plate material attaching unit from interfering with each other.
Claims
1. A plate material processing system comprising: a plate material processing machine configured to perform processing on an unprocessed plate material, a loader disposed on one side of the plate material processing machine in a leftward-rightward direction and configured to load the unprocessed plate material into the plate material processing machine, and a control device configured to control the plate material processing machine and the loader, wherein the plate material processing machine includes: a processing head configured to perform processing on the unprocessed plate material; a table on which the unprocessed plate material is placed; and a plate material moving mechanism disposed forward of the processing head in a forward-backward direction and configured to move a plate material on the table forward, backward, leftward, and rightward by control of said control device, wherein the plate material moving mechanism includes: a carriage that is movable forward and backward by control of said control device; and a work holder, mounted to the carriage so as to be movable leftward and rightward, to hold a front end portion of the unprocessed plate material by control of said control device, wherein the loader includes: a plate material attaching unit capable of attaching to the unprocessed plate material; and a pivoting mechanism configured to pivot the plate material attaching unit on a predefined arc-shaped trajectory around an axis extending in a vertical direction while maintaining the plate material attaching unit in a constant orientation as viewed in said vertical direction, wherein the pivoting mechanism is configured to shift the plate material attaching unit on the arc-shaped trajectory between an unprocessed plate material loading position and an unprocessed plate material waiting position by control of said control device, the unprocessed plate material loading position being on a portion of the table which portion is positioned forward of the processing head and on the one side of the table in the leftward-rightward direction, the unprocessed plate material waiting position being positioned on the one side of the table and backward of the unprocessed plate material loading position, wherein, by control of said control device, when the plate material attaching unit is at a forward-most position, on the arc-shaped trajectory, between the unprocessed plate material loading position and the unprocessed plate material waiting position, the plate material attaching unit is positioned so as to interfere with the work holder that is positioned on the one side in a range in which the work holder is movable leftward and rightward, in a state where the carriage is at a forward-most position in a range in which the carriage moves forward and backward, and wherein, by control of said control device, when the plate material attaching unit is at the forward-most position, the plate material processing machine positions the work holder to an opposite side relative to the processing head in the leftward-rightward direction, away from the unprocessed plate material loading position side, wherein said leftward-rightward direction and said forward-backward direction are defined directions that are perpendicular to each other and perpendicular to said vertical direction, wherein forward is opposite to backward along said forward-backward direction and leftward is opposite to rightward along said leftward-rightward direction.
2. The plate material processing system according to claim 1, wherein a pivot about which the plate material attaching unit is pivoted by the pivoting mechanism is positioned to a same side of relative to the processing head in the leftward-rightward direction, and backward of the table, wherein when a position of the plate material attaching unit and a position of the pivot are equivalent in the leftward-rightward direction, a position, in a forward-backward direction, of the plate material attaching unit is the forward-most position on the arc-shaped trajectory, wherein the unprocessed plate material loading position is a position which is reached by pivoting from the forward-most position toward the opposite side relative to the processing head, in the leftward-rightward direction, wherein the unprocessed plate material waiting position is a position, backward of the pivot, which is reached by pivoting from the forward-most position toward the one side relative to the processing head in the leftward-rightward direction, and wherein a produced plate material unloading position is between the forward-most position on the arc-shaped trajectory, and the unprocessed plate material waiting position.
3. The plate material processing system according to claim 2, wherein the unprocessed plate material waiting position and the produced plate material unloading position are equivalent in the leftward-rightward direction.
4. The plate material processing system according to claim 1, wherein the pivoting mechanism includes: a pivot that extends in the vertical direction and is rotatably supported by the loader; a pivoting arm that has a base end supported by the pivot, and that pivots together with the pivot; a stationary arm having a base end fixed to the loader; and a link having a base end that is connected to a tip end of the stationary arm so as to be rotatable about a vertically extending shaft, and wherein the plate material attaching unit is supported at a tip end of the pivoting arm and a tip end of the link.
5. The plate material processing system according to claim 4, wherein the plate material attaching unit is supported at the tip end of the pivoting arm and the tip end of the link through a first rod and a second rod, respectively, and wherein a straight line connecting a center of the pivot and a center of the first rod and a straight line connecting a center of a shaft of the stationary arm and a center of the second rod are parallel to each other, and wherein a straight line connecting the center of the pivot and the center of the shaft of the stationary arm and a straight line connecting the center of the first rod and the center of the second rod are parallel to each other.
6. A plate material processing system comprising: a plate material processing machine configured to perform processing on an unprocessed plate material, a loader disposed on one side of the plate material processing machine in a leftward-rightward direction and configured to load the unprocessed plate material into the plate material processing machine, and a control device configured to control the plate material processing machine and the loader, wherein the plate material processing machine includes: a processing head configured to perform processing on the unprocessed plate material; a table on which the unprocessed plate material is placed; and a plate material moving mechanism disposed forward of the processing head in a forward-backward direction and configured to move a plate material on the table forward, backward, leftward, and rightward by control of said control device, wherein the plate material moving mechanism includes: a carriage that is movable forward and backward by control of said control device; and a work holder, mounted to the carriage so as to be movable leftward and rightward, to hold a front end portion of the unprocessed plate material by control of said control device, wherein the loader includes: a plate material attaching unit capable of attaching to the unprocessed plate material; and a pivoting mechanism configured to pivot the plate material attaching unit on a predefined arc-shaped trajectory around an axis extending in a vertical direction while maintaining the plate material attaching unit in a constant orientation as viewed in said vertical direction, wherein the pivoting mechanism is configured to shift the plate material attaching unit on the arc-shaped trajectory between an unprocessed plate material loading position and an unprocessed plate material waiting position by control of said control device, the unprocessed plate material loading position being on a portion of the table which portion is positioned forward of the processing head and on the one side of the table in the leftward-rightward direction, the unprocessed plate material waiting position being positioned on the one side of the table and backward of the unprocessed plate material loading position, wherein, by control of said control device, when the plate material attaching unit is at a forward-most position, on the arc-shaped trajectory, between the unprocessed plate material loading position and the unprocessed plate material waiting position, the plate material attaching unit is positioned so as to interfere with the work holder that is positioned on the one side in a range in which the work holder is movable leftward and rightward, in a state where the carriage is at a forward-most position in a range in which the carriage moves forward and backward, and wherein, by control of said control device, when the plate material attaching unit is at the forward-most position, the plate material processing machine positions the work holder to an opposite side relative to the processing head in the leftward-rightward direction, away from the unprocessed plate material loading position side, wherein a produced plate material unloading position is between the forward-most position on the arc-shaped trajectory, and the unprocessed plate material waiting position, and wherein the unprocessed plate material waiting position and the produced plate material unloading position are equivalent in the leftward-rightward direction, wherein said leftward-rightward direction and said forward-backward direction are defined directions that are perpendicular to each other and perpendicular to said vertical direction, wherein forward is opposite to backward along said forward-backward direction and leftward is opposite to rightward along said leftward-rightward direction.
7. The plate material processing system according to claim 6, wherein a pivot about which the plate material attaching unit is pivoted by the pivoting mechanism is positioned to a same side of relative to the processing head in the leftward-rightward direction, and backward of the table, wherein when a position of the plate material attaching unit and a position of the pivot are equivalent in the leftward-rightward direction, a position, in a forward-backward direction, of the plate material attaching unit is the forward-most position on the arc-shaped trajectory, wherein the unprocessed plate material loading position is a position which is reached by pivoting from the forward-most position toward the opposite side relative to the processing head, in the leftward-rightward direction, and wherein the unprocessed plate material waiting position is a position, backward of the pivot, which is reached by pivoting from the forward-most position toward the one side relative to the processing head in the leftward-rightward direction.
8. The plate material processing system according to claim 6, wherein the pivoting mechanism includes: a pivot that extends in the vertical direction and is rotatably supported by the loader; a pivoting arm that has a base end supported by the pivot, and that pivots together with the pivot; a stationary arm having a base end fixed to the loader; and a link having a base end that is connected to a tip end of the stationary arm so as to be rotatable about a vertically extending shaft, and wherein the plate material attaching unit is supported at a tip end of the pivoting arm and a tip end of the link.
9. The plate material processing system according to claim 8, wherein the plate material attaching unit is supported at the tip end of the pivoting arm and the tip end of the link through a first rod and a second rod, respectively, and wherein a straight line connecting a center of the pivot and a center of the first rod and a straight line connecting a center of a shaft of the stationary arm and a center of the second rod are parallel to each other, and wherein a straight line connecting the center of the pivot and the center of the shaft of the stationary arm and a straight line connecting the center of the first rod and the center of the second rod are parallel to each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In any event, the present invention will become more clearly understood from the following description of preferred embodiments thereof, when taken in conjunction with the accompanying drawings. However, the embodiments and the drawings are given only for the purpose of illustration and explanation, and are not to be taken as limiting the scope of the present invention in any way whatsoever, which scope is to be determined by the appended claims. In the accompanying drawings, like reference numerals are used to denote like or corresponding parts throughout the several views, and:
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENTS
(8) An embodiment of the present invention will be described with reference to the drawings. As shown in
(9) The plate material processing machine 1 implemented as a punch press includes: a table 5 on which a plate material is placed; a processing head 6 that performs a punching process for the plate material on the table 5; and a plate material moving mechanism 7 that moves the plate material on the table 5 in the forward-backward direction (in the Y-axis direction) and in the leftward-rightward direction (in the X-axis direction). In the description herein, the plate material refers to the unprocessed plate material W1, the produced plate material W2, and a plate material being changed from the unprocessed plate material W1 to the produced plate material W2.
(10) The table 5 includes: a stationary table portion 5a that is fixed to a processing machine frame 8; and movable table portions 5b that move forward and backward together with a carriage 12 described below. An end locator 9 is provided at the center position, in the leftward-rightward direction, of the stationary table portion 5a, so as to be able to project from or retract into a table surface.
(11) The processing head 6 is a mechanism for moving a punching tool (not shown) on a circular or sector-shaped turret 10 upward and downward by driving a ram (not shown) for upward and downward movement. Namely, a pair of upper and lower turrets 10 that can be rotated and indexed is disposed in the processing machine frame 8, and a plurality of punching tools (not shown) and die tools (not shown) are aligned in the outer circumferential portions of the respective turrets 10 along the circumferential direction. The punching tools and the die tools are, for example, tools for a hole forming process or a shaping process. In a state where the punching tools and the die tools are indexed to a predetermined punching position P, the punching tools are moved upward and downward by means of the ram of the processing head 6, to perform predetermined processing on the plate material. The plate material processing machine 1 may be a laser processing machine. In this case, the processing head 6 is implemented as a laser head.
(12) The plate material moving mechanism 7 includes: the carriage 12 mounted so as to be movable in the forward-backward direction relative to the processing machine frame 8; a cross slide 13 mounted to the carriage 12 so as to be movable in the leftward-rightward direction; and a plurality of work holders 14 that are mounted to the cross slide 13 and can hold a front end portion of the plate material. The carriage 12 and the cross slide 13 are driven so as to advance or retreat by driving of a forward-backward movement drive source 15 and a leftward-rightward movement drive source 16, respectively. The work holders 14 may be mounted directly to the carriage 12 without providing the cross slide 13. In this case, the work holders 14 are mounted so as to be movable in the leftward-rightward direction relative to the carriage 12.
(13) The loader 2 includes a plate material attaching unit 20 that attaches to a top surface of the plate material to hold the plate material. The plate material attaching unit 20 of the present embodiment has a structure in which, as shown in
(14) In addition to the attaching pads 22 aligned in the forward-backward direction and the leftward-rightward direction, positioning attaching pads 22A are provided, in the foremost line in a group of the attaching pads 22, at an end portion (the left end portion) on the processing head 6 side. In an illustrated example, two positioning attaching pads 22A are provided so as to be aligned in the leftward-rightward direction. The positioning attaching pads 22A are each supported by an operating portion of a positioning drive source 23 such as an air cylinder, and can be shifted between a steady-state position Q1 and a positioning position Q2 that is diagonally left-forward of the steady-state position Q1, by extending and contracting operation of the positioning drive source 23. The positioning drive source 23 is supported so as to be able to oscillate, relative to the attaching pad support member 21, about an oscillation shaft 24 extending in the vertical direction, and a phase around the oscillation shaft 24 is maintained in an elastically defined equilibrium state by equilibrating means (not shown) such as a spring.
(15) The plate material attaching unit 20 is supported by a pivoting mechanism 25 including a parallel link mechanism, as shown in
(16) As viewed in a planar manner in
(17) The pivot shaft 27 is positioned on one side (right side) of the left and right sides relative to the processing head 6 shown in
(18) The lifting unit (not shown) that supports the pivot shaft 27 is mounted to the loader frame 26 so as to be able to ascend and descend, and is driven so as to ascend and descend through a drive transmission mechanism (not shown) by a lifting drive source 36 (
(19) Positions at which the plate material attaching unit 20 is to stop are determined along the arc-shaped trajectory C as described below (
(20) In a state where the plate material attaching unit 20 is at the foremost position PF, when the carriage 12 is positioned at the foremost position in a range in which the carriage 12 moves forward and backward, and the work holders 14 are positioned at one side (rightmost position) of a leftmost position or a rightmost position in a range in which the work holders 14 can be moved leftward and rightward, the plate material attaching unit 20 and the work holders 14 are positioned so as to interfere with each other.
(21) The unprocessed plate material loading position P2 (
(22) The produced plate material unloading position P3 (
(23) As shown in
(24) The loader control section 42 includes a computer-type programmable controller and the like. A loading-operation program 45 and an unloading-operation program 46 are each interpreted and executed by a calculation control section 47, to issue a control instruction to each of the drive sources of the loader 2, thereby controlling the loader 2. Thus, the loader 2 performs the loading operation for the unprocessed plate material W1 and the unloading operation for the produced plate material W2.
(25) An operation of the plate material processing system will be described.
(26) Firstly, the unprocessed plate material W1 is loaded into the plate material processing machine 1 by the loader 2. In the loading operation performed by the loader 2, as shown in
(27) During the pivoting, as shown in
(28) As shown in
(29) Various processing is performed on the unprocessed plate material W1 positioned at the reference position by the plate material processing machine 1, to obtain the produced plate material W2. The produced plate material W2 is attached to the plate material attaching unit 20, and unloaded into the produced plate material unloading position P3 as shown in
(30) In the plate material processing system, the plate material attaching unit 20 is pivoted by the loader 2, to be shifted among the unprocessed plate material loading position P2, the unprocessed plate material waiting position P1, and the produced plate material unloading position P3. Therefore, the number of drive sources may be less, by one, than the number of drive sources of the orthogonal coordinate type loader. Thus, production cost and operation cost for the loader 2 can be reduced. Further, as described above, when the unprocessed plate material W1 is loaded and the produced plate material W2 is unloaded, the work holders 14 are positioned on the other side (the left side) of the left and right sides relative to the processing head 6, away from the unprocessed plate material loading position P2 side. Therefore, while the plate material attaching plate 20 and the work holders 14 are prevented from interfering with each other, and the carriage 12 can be positioned close to the processing head 6 when the carriage 12 is positioned at a foremost position in the forward-backward movement range. Thus, a dimension, in the forward-backward direction, of the plate material processing machine 1 can be reduced, and the plate material processing system can be installed in a limited narrow space.
(31) The pivot shaft 27 for the plate material attaching unit 20 is positioned on one side (right side) of the left and right sides relative to the processing head 6, and backward of the table 5. Thus, the pivoting mechanism 25 can be positioned so as not to interfere with the plate material processing machine 1. Further, a radius around which the plate material attaching unit 20 pivots is made relatively small, and the unprocessed plate material waiting position P1 can be prevented from being backward of the plate material processing machine 1. As a result, the plate material processing system can be installed in a limited narrow space.
(32) The unprocessed plate material waiting position P1 and the produced plate material unloading position P3 are aligned on the arc-shaped trajectory C of the plate material attaching unit 20. Therefore, by the plate material attaching unit 20 being pivoted, both loading of the unprocessed plate material W1 into the plate material processing machine 1 and unloading of the produced plate material W2 from the plate material processing machine 1 can be performed, thereby smoothly moving the plate material.
(33) The unprocessed plate material waiting position P1 and the produced plate material unloading position P3 are equivalent in the leftward-rightward direction. Therefore, supply of the unprocessed plate material W1 to the unprocessed plate material waiting position P1 and discharge of the produced plate material W2 from the produced plate material unloading position P3 can be performed at the equivalent positions in the leftward-rightward direction, and supply and discharge of the plate material can be facilitated at the unprocessed plate material waiting position P1 and the produced plate material unloading position P3. For example, when supply and discharge of the plate material are performed by using a transportation vehicle such as a forklift, a path on which the transportation vehicle travels can be easily obtained.
(34) Further, a table on which the unprocessed plate material W1 waiting at the unprocessed plate material waiting position P1 is placed, and a table on which the produced plate material W2 unloaded into the produced plate material unloading position P3 is placed may be integrated with each other to provide the common plate material placing table 38, thereby reducing cost for providing tables for the plate material.
(35) Although the present invention has been described above in connection with the preferred embodiments thereof with reference to the drawings, various additions, modifications, or deletions may be made without departing from the gist of the invention. Accordingly, such additions, modifications, and deletions are to be construed as included within the scope of the present invention.
REFERENCE NUMERALS
(36) 1 plate material processing machine
(37) 2 loader
(38) 3 system control device
(39) 5 table
(40) 6 processing head
(41) 7 plate material moving mechanism
(42) 12 carriage
(43) 14 work holder
(44) 16 leftward-rightward movement drive source
(45) 20 plate material attaching unit
(46) 25 pivoting mechanism
(47) 27 pivot shaft
(48) 28 pivoting arm
(49) 29 stationary arm
(50) 30 shaft of stationary arm
(51) 31 link
(52) 32 first rod
(53) 33 second rod
(54) 35 pivoting drive source
(55) C trajectory
(56) P1 unprocessed plate material waiting position
(57) P2 unprocessed plate material loading position
(58) P3 produced plate material unloading position
(59) PF foremost position
(60) W1 unprocessed plate material
(61) W2 produced plate material