Plate heat exchanger for homogeneous fluid flows between ducts

Abstract

A plate heat exchanger for homogenous fluid flows between ducts includes primary passages and secondary passages. The secondary passages include a first group fluidly connecting a first secondary supply collector to a secondary discharge collector. The first group of secondary passages have a first total passage section at half-length between the first secondary supply collector and the secondary discharge collector. The first group of secondary passages have a second total passage section at the output of the first secondary supply collector of less than 10% of the first total passage section of the first group of secondary passages.

Claims

1. A plate heat exchanger comprising: a plurality of plates stacked upon each other, the plates delimiting between them alternately a plurality of primary passages and a plurality of secondary passages, the primary passages being provided for circulation of a primary fluid and the secondary passages being provided for the circulation of a secondary fluid, the plates being parallel to a determined longitudinal axis and having a common middle plane containing the longitudinal axis; a first secondary supply collector for supplying the secondary passages with the secondary fluid and a secondary discharge collector for discharging the secondary fluid, the first secondary supply collector and the secondary discharge collector opening into the secondary passages; a second secondary supply collector, the first and second secondary supply collectors and the secondary discharge collector being made in the plates and substantially extending perpendicularly to the plates, the secondary discharge collector being located at a first longitudinal end of the plates in the common middle plane, the first and second secondary supply collectors being located at a second longitudinal end of the plates opposite to the first longitudinal end, symmetrically relatively to the middle plane and away from the common middle plane, wherein the secondary passages include a first group of secondary passages fluidly connecting the first secondary supply collector to the secondary discharge collector and a second group of secondary passages fluidly connecting the second secondary supply collector to the secondary discharge collector, the first group of secondary passages having a first total passage section at half-length between the first secondary supply collector and the secondary discharge collector, the second group of secondary passages having a first total passage section at half-length between the second secondary supply collector and the secondary discharge collector, the first group of secondary passages having a second total passage section at the output of the first secondary supply collector of less than 10% of the first total passage section of the first group of secondary passages, and the second group of secondary passages having a second total passage section at the output of the secondary supply collector of less than 10% of the first total passage section of the second group of secondary passages.

2. The exchanger as recited in claim 1 wherein the primary and secondary passages are hollowed out faces of the plates, respectively.

3. The exchanger as recited in claim 1 wherein the secondary passages have respective developed lengths comprised between L0+10% and L010%, where L0 is a predetermined reference length and the developed length is a length covered when a secondary passage is followed from one of the secondary supply collectors as far as the secondary discharge collector.

4. The exchanger as recited in claim 1 wherein the primary passages have respective developed lengths comprised between L1+10% and L110%, where L1 is a predetermined reference length and the developed length is a length covered when a primary passage is followed from an upstream end to a downstream end.

5. The exchanger as recited in claim 1 wherein the secondary discharge collector has a V-shaped cross section.

6. The exchanger as recited in claim 1 wherein the secondary discharge collector is delimited by two planar surfaces tilted relatively to each other, the secondary passages opening in either one of the two planar surfaces.

7. The exchanger as recited in claim 1 wherein the first and second secondary supply collectors have together a first total passage section, the secondary discharge collector having a second passage section greater than three times the first total passage section of the first and second secondary supply collectors.

8. The exchanger as recited in claim 1 wherein the secondary passages include a first number of secondary passages at half-length between the first and second secondary supply collectors and the secondary discharge collector, the secondary passages including a second number of secondary passages opening into the secondary discharge collector, the second number being comprised between 70% and 100% of the first number.

9. The exchanger as recited in claim 1 wherein the primary passages delimited between two of the plates are entirely separate from each other.

10. The exchanger as recited in claim 1 wherein the secondary passages delimited between two of the plates communicate with each other.

11. The exchanger as recited in claim 10 wherein the secondary passages include, between two of the plates, a first number of secondary passages substantially constant in a middle portion between the first and second secondary supply collectors and the secondary discharge collector, the number of secondary passages being reduced in a second portion upon approaching the secondary discharge collector from the middle portion, the secondary passages being separated in the second portion both by discontinuous isthmi and by continuous isthmi from the middle portion to a the secondary discharge collector.

12. The exchanger as recited in claim 10 wherein the secondary passages include, between two of the plates, a first substantially constant number of secondary passages in a middle portion between the first and second secondary supply collectors and the secondary discharge collector, the number of secondary passages increasing in a third portion upon approaching the middle portion from the first and second secondary supply collectors, the secondary passages being separated in the third portion both by discontinuous isthmi and by continuous isthmi from the first and second secondary supply collectors to the middle portion.

13. The exchanger as recited in claim 1 wherein the plates are welded to each other by diffusion bonding.

14. A nuclear reactor, comprising: a vessel; a core positioned in the vessel; and at least one of the heat exchanger as recited in claim 1 positioned in the vessel, the heat exchanger hanging from the vessel from the secondary discharge collector.

Description

BRIEF SUMMARY OF THE DRAWINGS

(1) Other features and advantages of the invention will become apparent from the detailed description which is given thereof below, as an indication and by no means as a limitation with reference to the appended figures, wherein:

(2) FIG. 1 is a schematic sectional illustration of the heat exchanger according to an embodiment of the invention;

(3) FIGS. 2 and 3 are front faces of the primary and secondary plates on the side where the primary and secondary passages are dug;

(4) FIG. 4 is an enlarged view of a portion of the primary plate illustrated in FIG. 2;

(5) FIGS. 5 and 6 are enlarged views of two portions of the secondary plate illustrated in FIG. 3;

(6) FIG. 7 is a partial perspective view of the heat exchanger according to an embodiment of the invention;

(7) FIG. 8 is a simplified schematic illustration of several heat exchangers positioned in the vessel of a nuclear reactor; and

(8) FIG. 9 is a schematic sectional illustration of an area of the heat exchanger, for an alternative embodiment of the primary and secondary passages.

DETAILED DESCRIPTION

(9) The plate exchanger 1 illustrated in FIG. 1 is a steam generator intended to be implanted in the vessel of a nuclear reactor of small or medium size.

(10) The exchanger 1 includes: a plurality of primary plates 3, each primary plate 3 having a first large face 5 in which are made a plurality of primary passages 7 provided for circulation of the primary fluid of the nuclear reactor, and a second large face 9, opposite to the first and without any primary passages; a plurality of secondary plates 11, each secondary plate 11 having a first large face 13 in which are made a plurality of secondary passages 15 provided for the circulation of the secondary fluid of the nuclear reactor, and a second large face 17, opposite to the first and without any secondary passage; first and second collectors 19 and 21 for supplying the secondary passages 15 with secondary fluid; and a single collector 23 for discharging the secondary fluid leaving secondary passages, into which open the secondary passages 15.

(11) As visible in FIG. 1, the primary and secondary plates 3 and 11 are stacked on each other alternately, each primary plate being surrounded by two secondary plates and vice versa. The primary passages 7 are channels cut in the first large face 5 of each primary plate. These channels are opening channels at both of their opposite ends. They are open at the first large face 5. The direction of circulation of the primary fluid is illustrated by arrows in FIG. 2.

(12) Also, the secondary passages 15 are channels cut in the first large face 13 of each secondary plate 11. At their upstream ends 25, they open into one of the two secondary supply collectors 19 or 21. At their downstream ends 27, they open into the secondary discharge collector. Each secondary channel 15 is open at the large face 13. The direction of circulation of the secondary fluid is illustrated by arrows in FIG. 3.

(13) The primary and secondary plates 3 and 11 are stacked so that the second large face 9 of a given primary plate is applied against the first large face 13 of the secondary plate located just below. Also, the second large face 17 of the secondary plate is applied against the first large face 5 of the primary plate located just below it. Thus, the primary passages 7 are closed at the first large face 5 by the secondary plate located just above. Also, the secondary passages 15 are closed at the first large face 13 by the primary plate located just above.

(14) The primary and secondary plates 3 and 11 are welded to each other by diffusion bonding.

(15) As visible in FIGS. 2 and 3, the primary and secondary plates 3 and 11 substantially have the same shape. These plates are elongated along a longitudinal axis X. They are all parallel with each other. They are substantially symmetrical relatively to a middle plane P, containing the longitudinal axis X and substantially perpendicular to the plates.

(16) The secondary discharge collector 23 is located at a first longitudinal end 29 of the plates. More specifically, each plate has a triangular aperture 31 cut out at its first end 29, the apertures 31 of the different plates being placed so as to coincide with each other. The apertures 31 together define the collector 23. They are placed on the middle plane P.

(17) Alternatively, the apertures 31 are not of a triangular shape, but for example are rectangular or of any other suitable shape.

(18) On the contrary, the first and second secondary supply collectors 19 and 21 are placed at the second longitudinal end 32 of the plates. They are symmetrically placed relatively to the middle plane P and to each other. They are away from this plane P.

(19) Each plate has two apertures 33, 35, the apertures 33, 35 cut out in the different plates are placed so as to coincide with each other. They define together the collectors 19 and 21 respectively.

(20) As visible in FIGS. 2 and 3, each plate is delimited by two longitudinal straight edges 37 and 39 parallel and opposite to each other, an arched edge 41 connecting first respective ends 43 and 45 of the edges 37 and 39 to each other, and a V-shaped drawn-in edge 46 connecting respective second ends 47, 49 of both edges 37 and 39 to each other. The arched edge 41 delimiting the first end 29 of the plate. It is convex outward from the plate. The V-shaped edge 46 longitudinally points towards the first end 29 of the plate. It delimits the second end 32 of the plate. It includes two wings 48, 50 which join up at a top located in the middle plane P. The wing 48 delimits with the end 47 a triangular area in which is made the cut out 33. Symmetrically, the wing 50 delimits with the end 49 a triangular area in which is made the cut out 35.

(21) Alternatively, the edge 41 is not arched and consists of one or more straight line segments.

(22) As visible in FIGS. 2 and 3, the aperture 31 is triangular and has the shape of an isosceles triangle. It longitudinally points towards the second end of the plate.

(23) As visible in FIG. 2, the primary channels 7 extend parallel to each other along a general longitudinal direction. They each have an upstream end opening at the arched edge 41. They also each have a downstream end opening at the V-shaped edge 46. More specifically, each of the primary passages 7 located on the left of the middle plane P have an upstream end opening in an area of the edge 41 located between the longitudinal edge 37 and the aperture 31. The downstream ends open at the wing 48. Conversely, the primary passages located on the right of the middle plane P have an upstream end which opens in the area of the edge 41 located between the longitudinal edge 39 and the aperture 31. Their downstream ends open at the wing 50 of the V-shaped edge 46.

(24) Each primary passage 7 has an upstream portion 53 at least partly arched extending over the first end 29 of the plate, a rectilinear and longitudinal middle portion 55, and an at least partly arched downstream portion 57, extending over the second end 32 of the plate. The curvature of the upstream portion 53 is the reciprocal of the curvature of the downstream portion 57. In other words, if the upstream portion is turned towards the longitudinal edge 37, the downstream portion 57 is turned towards the middle plane P. Thus, the primary passages which are relatively close to the longitudinal edges 37 and 39 have relatively shorter upstream segment 53 and relatively longer downstream segment 57. Conversely, the primary passages located in proximity to the middle plane P have relatively longer upstream segments and relatively shorter downstream segments. Thus, all the primary passages substantially have the same developed length.

(25) As visible in FIG. 4, the primary passages are entirely separated from each other. More specifically, they are separated from each other by continuous isthmi 59, each isthmus 59 separating two primary passages 7 close to each other. The isthmi 59 are welded by diffusion bonding to the second large face of the plate located just above.

(26) The secondary supply collectors 19 and 21 are fed with secondary fluid through a conduit, not shown, which crosses the wall 87. This distribution of the secondary fluid may be accomplished with several tubes in parallel between the crossing of the wall 87 and the collectors 19 and 21.

(27) As visible in FIG. 3, the secondary passages 15 each have an upstream segment 61, opening into one of the two secondary supply collectors 19, 21 and extending over the second end 32 of the plate, a rectilinear and longitudinal middle segment 63, extending facing the edges 37 and 39, and a downstream segment 65 opening into the secondary discharge collector 23 and made on the first end 29 of the plate.

(28) The segments 61 extend, from the collectors 19 or 21, towards the middle plane P and towards the first longitudinal end 39 or 37. The segments 61 of the secondary passages located the nearest to the longitudinal edges 37 and 39 are relatively shorter, while the upstream segment 61 of the secondary passages located the closest to the middle plane are relatively longer.

(29) Conversely, the downstream segment 65 of the passages located the closest to the longitudinal edges 37 and 39 are relatively longer while the segment 65 of the passages located the closest to the middle plane P are relatively shorter. Thus, the secondary passages all substantially have the same developed length.

(30) The downstream segments 65 have an arched portion, with curvatures turned towards the middle plane P. Moreover, they also comprise a rectilinear portion either longitudinal or converging towards the middle plane P when they are followed along the direction of circulation of the secondary fluid.

(31) The number of secondary passages is substantially constant in the middle portion of the secondary plate 11, and for example has the value of 136.

(32) On the other hand, the number of secondary passages will increase from each of the collectors 19, 21 towards the middle portion of the plate. Thus, the plate for example includes 4 segments 61 in close proximity to each of the collectors 19, 21. These segments 61 are subdivided as one gradually moves away from the collectors 19, 21, thereby increasing the number of secondary passages. This change is schematically illustrated in FIG. 3, and more specifically in FIG. 6. [Please complete FIG. 6 by showing how the diaphragms are formed].

(33) Conversely, the number of downstream segment 65 decreases upon gradually approaching the discharge collector 23. In close proximity to the collector 23, the number of downstream segments 65 is for example 104. This change is schematically illustrated in FIG. 3, and more specifically in FIG. 5.

(34) Consequently, the passage section provided to the secondary fluid immediately downstream from the collectors 19, 21 is reduced. The upstream ends of the secondary passages thus form a diaphragm allowing the pressure of secondary fluid to be kept at a high level in the collectors 19, 21. This effect is further enhanced by the fact that the four segments 61, in close vicinity to the collector 19, 21, have a particularly small section, which increases when one moves from away from the collector 19, 21.

(35) As visible in FIGS. 5 and 6, the secondary passages 15 communicate with each other. In the middle portion of the plate, they are separated from each other only by discontinuous isthmi 66. These isthmi 66 have interruptions 67, through which the secondary fluid may pass from a secondary passage to another.

(36) Between the secondary supply collectors 19, 21 and the middle portion, the secondary passages are separated from each other both by discontinuous isthmi 66 and by continuous isthmi 68. In the illustrated example, the secondary plate has three continuous isthmi 68 for each secondary supply collector 19, 21. These isthmi are regularly spaced apart from each other. Thus, in proximity of the middle portion, nine discontinuous isthmi are found between two continuous isthmi.

(37) Also, between the middle portion and the secondary discharge collector 23, the secondary passages are separated from each other both by discontinuous isthmi 66 and by continuous isthmi 68. In the illustrated example, the secondary plate has three continuous isthmi 68 on each side of the middle plane P. These isthmi are regularly spaced apart from each other. Thus, in proximity to the middle portion, are found twelve discontinuous isthmi between two continuous isthmi.

(38) The isthmi 66 and 68 are welded by diffusion bonding to the second large face of the primary plate located just above.

(39) The secondary discharge collector 23 is delimited by three planar surfaces, referenced as 69, 71 and 73 respectively and a bottom partition, provided by the plate 79. The planar surfaces 69 and 71 are tilted relatively to each other and converged towards an edge 75 longitudinally pointing towards the second end 32 of the plates. The secondary channels 15 located on the left of the middle plane P all open onto the surface 69, while the secondary channels located on the right of the middle plane P all open onto the surface 71.

(40) The heat exchanger typically includes, in addition to the primary and secondary plates 3 and 11, flattened external plates 77 and 79, one above and the other below the stack of primary and secondary plates. As visible in FIG. 7, the external plate 77 has an outlet orifice 81 for the secondary fluid. The orifice 81 is placed in the extension of the secondary discharge collector 23. The latter is open towards the orifice 81 and closed at its opposite end. The plate 77 has around the orifice 81 an overthickness forming a flange 83 provided for attaching the heat exchanger onto the wall of the vessel of a reactor. The plate 79 forms a wall at the bottom of the secondary discharge collector 23.

(41) As visible in FIG. 8, the heat exchanger 1 is provided so as to be positioned inside the vessel 85 of a nuclear reactor. The vessel 85 is delimited by a peripheral wall 87 having several apertures 89 regularly distributed around its central axis. Crossbars 91 are engaged into apertures 89 and are provided both for attaching the exchanges 1 and for the passage of the secondary fluid. The crossbars 91 interiorly delimit a passage 93.

(42) Several heat exchangers 1 are distributed around the vessel, in proximity to the wall 87. Thus, the centre 95 of the vessel is cleared, the heat exchangers only occupying the periphery of this vessel. Each heat exchanger 1 is rigidly attached to the vessel via the flange 83. The flange 83 is flattened against the internal end of the crossbar 91 and rigidly attached to the crossbar 91 via tie rods 97. In this situation, the outlet orifice 81 of the secondary fluid coincides with the passage 93. The passage 93 crosses the crossbar 91 right through and opens outside the vessel, into a conduit belonging to the secondary circuit of the nuclear reactor. This conduit is not illustrated. The heat exchanger 1 is attached to the vessel only via tie rods 97 positioned at the outlet 81 and at the passage 93. Such an arrangement allows the exchanger to be maintained in a cantilever position, near the wall of the vessel, and thus allows the centre of the vessel to be cleared. The exchanger is free to expand downwards under the effect of thermal expansion.

(43) The core 86 of the reactor is placed in a lower portion inside the vessel 85. Several heat exchangers 1 are placed above the core.

(44) In the alterative embodiment of FIG. 9, the plates 101 of the heat exchanger bear grooves 103 on their two large opposite faces 105, 107. The grooves 103 are separated from each other by isthmi 109. These grooves 103 coincide with each other when the plates 101 are stacked, as well as the isthmi 109. The grooves 103 facing each other located between two given plates 101, at a primary level, define primary passages 7. The grooves 103 facing each other located between two given plates 101, at a secondary level define secondary passages 15.