Packaging
09902541 ยท 2018-02-27
Assignee
Inventors
Cpc classification
B65D75/5844
PERFORMING OPERATIONS; TRANSPORTING
B65D75/26
PERFORMING OPERATIONS; TRANSPORTING
B65B11/004
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D75/58
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A package (10) is formed from a flexible laminated wrapper (14) having an outer laminate structure (26) and an inner laminate structure (24) and includes a tear strip (30) formed in the wrapper. The tear strip has an outer tear strip portion (40) defined between a pair of outer spaced lines of weakness (42, 44) in the outer laminate structure. At least one inner line of weakness (48, 50) is formed in the inner laminate structure offset from the outer lines of weakness. At least a part (54) of the tear strip defined in one of the outer and inner laminate structures is bonded to an overlapping region of the other of the outer and inner laminate structures in a peelable manner. An inner tear strip portion (46) may be defined in the inner laminate structure (24) between a pair of spaced inner lines of weakness (48, 50).
Claims
1. A package assembly comprising one or more products and a packet enclosing the one or more products, the packet having opposing end edge regions and being formed from a flexible laminated wrapper having an outer laminate structure and an inner laminate structure defining a thickness direction therethrough, the packet having an opening arrangement comprising a fully or partially removable tear strip formed in the wrapper extending generally in a lateral direction about the package closer to one of said end edge regions, the tear strip having an outer tear strip portion defined in the outer laminate structure between a pair of outer spaced lines of weakness in the outer laminate structure and at least one inner line of weakness in the inner laminate structure which is offset from the outer lines of weakness in a direction other than said thickness direction, at least part of the tear strip defined in one of the outer and inner laminate structures being bonded to an overlapping region of the other of the outer and inner laminate structures in a peelable manner.
2. A package assembly as claimed in claim 1, in which the at least a part of the tear strip is bonded to the overlapping region of the inner laminate structure by means of a peelable adhesive.
3. A package assembly as claimed in claim 2, in which the peelable adhesive is a re-sealable adhesive.
4. A package assembly as claimed in claim 1, in which the opening arrangement comprises only a single inner line of weakness in the inner laminate structure, the inner line of weakness being located between the spaced outer lines of weakness, the outer tear strip portion being bonded to an underlying region of the inner laminate structure in a peelable manner.
5. A package assembly as claimed in claim 1, in which tear strip comprises an inner tear strip portion defined in the inner laminate structure between two spaced inner lines of weakness in the inner structure.
6. A package assembly as claimed in claim 5, in which the outer tear strip portion is bonded to the inner tear strip portion, the bond strength between the outer tear strip portion and the inner tear strip portion being stronger than the peelable bond between said at least part of the tear strip defined in one of the outer and inner laminate structures and an overlapping region of the other of the outer and inner laminate structures.
7. A package assembly as claimed in claim 5, in which the outer tear strip portion is not bonded to the inner tear strip portion, the lines of weakness in the outer laminate structure only extending part way through the outer laminate structure.
8. A package assembly as claimed in claim 5, in which at least one of the outer and inner tear strip portions has a longitudinal edge region which projects in a lateral direction of the tear strip beyond a corresponding edge of the other of the outer and inner tear strip portions to define a longitudinal edge region which overlaps a portion of one of the outer and inner laminate structures, the longitudinal edge region being bonded to the overlapping portion of said one of the outer and inner laminate structures in a peelable manner.
9. A package assembly as claimed in claim 5, in which the inner tear strip portion is narrower than the outer tear strip portion, the outer tear strip portion having at least one longitudinal edge region which projects beyond a corresponding longitudinal edge of the inner tear strip portion, the at least one longitudinal edge region being bonded to an underlying portion of the inner laminate structure in a peelable manner.
10. A package assembly as claimed in claim 9, in which each longitudinal edge of the outer tear strip portion projects beyond a corresponding longitudinal edge of the inner tear strip portion to define longitudinal edge regions on either side of the tear strip, both longitudinal edge regions being bonded to respective underlying portions of the inner laminate structure in a peelable manner.
11. A package assembly as claimed in claim 5, in which the inner tear strip portion is wider than the outer tear strip portion, the inner tear strip portion having at least one longitudinal edge region which projects beyond a corresponding longitudinal edge of the outer tear strip portion, the at least one longitudinal edge region being bonded to an overlying portion of the outer laminate structure in a peelable manner.
12. A package assembly as claimed in claim 11, in which each longitudinal edge of the inner tear strip portion projects beyond a corresponding longitudinal edge of the outer tear strip portion to define longitudinal edge regions on either side of the outer tear strip, both longitudinal edge regions being bonded to respective overlying portions of the outer laminate structure in a peelable manner.
13. A package assembly as claimed in claim 5, in which the inner tear strip portion is partially offset to one side of the outer tear strip portion, a longitudinal edge of the outer tear strip portion projecting beyond a corresponding longitudinal edge of the inner tear strip along one side of the tear strip to define a longitudinal edge region which is bonded to the underlying portion of the inner laminate structure in a peelable manner, a longitudinal edge of the inner tear strip portion projecting beyond a corresponding longitudinal edge of the outer tear strip along the other side of the tear strip to define a longitudinal edge region which is bonded to the overlying portion of the outer laminate structure in a peelable manner.
14. A laminated packaging wrapper for use in forming a package assembly as claimed in claim 1, the wrapper comprising an outer laminate structure and an inner laminate structure, the outer and inner laminate structures being bonded together in face to face relation, the wrapper having opening arrangement comprising a tear strip defined in the material, the tear strip having an outer tear strip portion defined in the outer laminate structure between two spaced outer lines of weakness in the outer laminate structure and at least one inner line of weakness in the inner laminate structure offset from the spaced outer lines of weakness, at least part of the tear strip defined in one of the outer and inner laminate structures being bonded to an overlapping region of the other of the outer and inner laminate structures in a peelable manner.
Description
DETAILED DESCRIPTION OF THE INVENTION
(1) Several embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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(16) The same reference numerals but increased by 100 in each case will be used to identify the same or similar features in the various embodiments described below.
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(18) The wrapper 14 of flexible material is folded around the product and sealed to fully enclose the product. Longitudinal edge regions of the wrapper 14 are bonded together, inner face to inner face, to form a longitudinal fin seal 16 which extends along a rear face 18 of the packet. Opposing end edge regions of the wrapper that extend beyond the ends of the chocolate bar are bonded together in face to face relation to form transverse seals 20, 22 at either end of the product in a known manner. The longitudinal and transverse seals 16, 20, 22 can be formed using an adhesive to bond the opposing surfaces of the wrapper or by heating the material under pressure so that the opposing surfaces melt and fuse together to form a welded seal. The longitudinal seal 16 is referred to as a fin seal because it projects outwardly in the manner of a fin as shown in
(19) The packet 12 is a flow-wrap packet and is formed in a form-fill-seal (FFS) packaging machine (not shown). The wrapper 14 is provided as part of a continuous length of wrappers that is roll fed into the machine and folded about each product in turn. The inner surfaces of opposing longitudinal edge regions of the wrapper are brought into contact and bonded together to form the longitudinal fin seal 16. Opposing regions of the material at either end of the product are also brought into contact and bonded to form the transverse end seals 20, 22 and the material is cut to separate each packet 12 from the remainder of the material. The packaging material may be referred to as a film, though it should be understood that this term is not intended to imply that the material is necessarily transparent or translucent. The material may be printed on in a known manner.
(20) The wrapper 14 comprises a lamination of two or more layers of flexible materials that are bonded together face to face. Where the product is a food product, at least one of the layers may be substantially moisture and gas impervious and the packet can be hermetically sealed. It should be noted though that for some food products a hermetically seal packet is not desirable. Examples of typical materials that can be used include: paper based materials, one or more polymeric materials including thermoplastic materials such as polyethylene terephthalate (PET), and metallic foils.
(21) For the purposes of the following description and the accompanying claims, the laminated wrapper 14 can be considered has having an inner laminate structure 24, for positioning proximal to the product, and an outer laminate structure 26, for positioning distal from the product. The inner and outer laminate structures 24, 26 are bonded together face to face and each comprises one or more layers of material. For example, the wrapper 14 could be a lamination of only two layers of material which might be an inner layer of paper and an outer layer of a metallic foil, such as an aluminium foil. In this case, the paper layer constitutes the inner laminate structure and the metal foil the outer laminate structure. However, in more complex embodiments one or both of the inner and outer laminate structures may have more than one layer of material. An example of this might be a wrapper having an inner layer of paper, a layer of a metallic foil on the outside of the paper and a layer of a polymeric material on the outside of the foil. In this case, the paper layer may constitute the inner laminate structure whilst the layer of foil and the polymeric layer together constitute the outer laminate structure. The polymeric material may be a thermoplastic material such as polyethylene terephthalate (PET), for example.
(22) The packet 12 includes an opening arrangement in a side wall portion of the tubular packet indicated generally at 28. The opening arrangement includes a tear strip 30 which is aligned so as to extend in a lateral direction, perpendicular to a longitudinal axis X-X of the tubular packet 12. The tear strip 30 in the present embodiment does not completely encircle the packet but extends across a front face 32 and down both sides 34, 36. The tear strip 30 is located closer to one end 38 of the packet 12 and is configured so that after opening, the end region 38A can be folded over to allow access to the product inside the packet.
(23) As can be seen best in
(24) Over the majority of their area, the opposing bonding surfaces of the inner and outer laminate structures 24, 26 are bonded together with a permanent laminating adhesive 52 which resists separation of the two structures. As is illustrated in
(25) To open the packet 12, the consumer grasps the tab 60 and pulls the outer tear strip portion 40 away from and around the main body of the packet. As the outer tear strip portion 49 is pulled, it separates from the remainder of the outer laminate structure 26 along the outer lines of weakness 42, 44. Because the inner tear strip portion 46 is bonded to the outer tear strip portion 40 with a permanent adhesive, the inner tear strip portion is pulled away with the outer tear strip portion 40 and separates from the remainder of the inner laminate structure 24 along the inner lines of weakness 48, 50. The longitudinal side edge regions 54 of the outer tear strip portion 40 separate from the underlying regions of the inner laminate structure 24 because they are bonded using a peelable adhesive. Once the tear strip 30 has been fully opened, the end region of the packet can be folded back to reveal an end of the chocolate bar inside.
(26) The opening arrangement 28 enables the packet 12 to be opened by the user easily without requiring undue effort and with minimal risk of the packet tearing other than along the lines of weakness. The provision of lines of weakness 42, 44, 48, 50 in both the inner and outer laminate structures means that both can be easily torn in a controlled manner. However, because the inner and outer lines of weakness are offset, the integrity of the packet is maintained prior to opening.
(27) It will be noted that the aperture produced when the tear strip 30 is opened is not in large enough for the product to be removed through the aperture itself. Accordingly, the tear strip 30 is positioned and configured such that part of the packet, usually an end region 38A, can be fully or partially removed when the tear strip is opened to gain access to the product. In the present embodiment, the tear strip does not extend fully around the packet so that the end region 38A remains attached to the remainder of the packet and is folded over the end of the product to allow the product, or part of the product, to be removed from the packet. This is advantageous as the end region 38A remains attached to the remainder of the packet and so there is less risk of the end region being discarded to cause a litter problem. In addition, if only part of the product is consumed, the end region 38 can be repositioned to help contain and protect the remaining product. Where the peelable adhesive 56 used to bond the longitudinal side edges 54 of the outer tear strip portion 40 is a resealable adhesive, it would be possible to re-position the tear strip 30 to partially re-close the packet and hold the end region 38A in place. Alternatively, the tear strip could be positioned so that it extends across the gap between the end region 38A and the remainder of the packet and stuck to both portions to hold the end region 38A in position. In this arrangement, the tear strip functions as a re-closure tab. Whilst a re-sealable adhesive will not form as strong a bond on re-closing as it does initially, sufficient bonding strength should remain to enable the packet to be opened and reclosed a number of times. For use as a re-closure tab, the tear strip may be defined so that it is completely removed from the wrapper when opened for ease of positioning. In other embodiments, the tear strip 30 can be arranged to completely encircle the packet so that the end region 38A is completely removed when the tear strip is opened.
(28) The lines of weakness 42, 44, 48, 50 may be continuous or they may be discontinuous. The lines of weakness may extend fully through their respective laminate structure 24, 26 or they may only extend partway through. The lines of weakness could be in the form of score lines or perforations, for example. The lines of weakness can be formed using any suitable methods such as by laser etching or scoring. In one embodiment, the lines of weakness are produced using a pair of contra-rotating die cylinders positioned on opposite sides of the laminated material, one of the die cylinders being positioned for contact with the outer laminate structure and having blades for forming the outer lines of weakness, the other die cylinder being arranged for contact with the inner laminate structure and having blades for forming the inner lines of weakness.
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(30) The wrapper 114 is a laminate having an inner and an outer laminate structure and the wrapper includes an opening arrangement comprising a tear strip 130 which is constructed in substantially the same manner as the tear strip 30 described above in relation to the first embodiment 10, to which the reader should refer for details. In this case however, the tear strip 130 extends across the full width of the wrapper so that it completely encircles a side wall region of the completed packet close to one end 138. As a result, an end region 138A of the packet is completely removed when the tear strip 130 is opened, as illustrated in
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(33) The wrapper 314 is a laminate having an inner and an outer laminate structure and is provided with tear strip 330 which extends completely around the packet close to one end 338 so that on opening, the end region 338A is completely removed. The tear strip 330 is constructed and used in the same manner as the tear strip 30 described above in relation to the first embodiment, to which the reader should refer for details.
(34) It should be appreciated that fourth embodiment could be modified so that the tear strip 330 only extends part way around the side wall region of the packet so that the end region 338A remains attached to the remainder of the packet. In this arrangement, the end region 338A is folded over the end of the stack of products when the packet is opened and can be repositioned to at least partially reclose the packet. Where a re-sealable adhesive is used to bond the side edge regions of the outer tear strip portion, the tear strip can be reclosed or used as a re-closure tab as described above in relation to the first embodiment 10.
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(36) The fifth embodiment illustrates how a flow-wrap packet can be adapted to package a stack of products with the wrapper being folded around the product and longitudinal edge regions of the wrapper bonded together, inner face to inner face, to form a longitudinal sealed fin seal 416. This can be seen best in
(37) The wrapper 414 is a laminate having an inner and an outer laminate structure and is provided with tear strip 430 which extends only part way around a side wall region of the packet. Thus when the tear strip 430 is opened, the end region 438A of the packet is folded over the end of the stack to allow access to the products. In this embodiment, the end region 438A can be repositioned after one or more of the products have been removed to at least partially reclose the packet. Where a re-sealable adhesive is used to bond the side edge regions of the outer tear strip portion, then the tear strip can be reclosed or used as a re-closure tab as described above in relation to the first embodiment 10. The tear strip 430 is constructed and functions in the same manner as the tear strip 30 described above in relation to the first embodiment 10, to which the reader should refer for details.
(38) It should be appreciated that the tear strip 430 in the fifth embodiment could be arranged to completely encircle the packet 412 so that the end region 438A can be completely removed.
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(40) In the embodiment as shown in
(41) In the arrangement illustrated in
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(44) The embodiments shown in
(45) In all the embodiments described above and as shown in the accompanying drawings, the tear strip 30-430 is aligned to extend perpendicularly to the longitudinal axis of the packet but this is not essential and the tear strip could be angled relative to the longitudinal axis. Furthermore, the tear strip need not be straight but could follow a curved or curvilinear path. Indeed, whilst it is expected that the outer lines of weakness will typically be equi-spaced along their length, this is not essential and the spacing between the outer lines of weakness could be varied, provided the minimum spacing allows for positioning of the inner tear strip portion or the single inner line of weakness. In some applications, the tear strip can be arranged to extend longitudinally as illustrated in
(46) Where the packet is a flow wrapped packet, the tear strip can be aligned longitudinally with the lines of weakness either side of the fin seal so that the fin seal forms part of the other tear strip portion. In this embodiment, the fin seal can be gripped by the consumer to effect opening without the need for a separate opening tab.
(47) The position of the tear strip can be aligned with printing on the inner laminate structure so that hidden messages or promotional/competition codes are revealed when the tear strip is opened. In one arrangement, printing on the inner surface of the inner laminate structure is aligned so that it falls within the inner tear strip portion. When the tear strip is opened and folded over, the printing can be read. Alternatively, where the outer tear strip portion has one or more longitudinal edge regions that overly portions of the inner laminate structure, printing can be applied to or otherwise made visible on the outer surface of the inner laminate structure where it is covered by a longitudinal edge region of the outer tear strip portion. The printing is revealed when the tear strip is opened.
(48) In the embodiments as described above, a permanent laminating adhesive 52 is used bond the inner and outer laminate structures over the majority of their opposed surface areas, including between the inner and outer tear strip portions, and a peelable adhesive 56 is used to bond the longitudinal edge regions 54 of the tear strip in a peelable manner. Whilst this is an effective arrangement, it requires that the two adhesives be applied to the materials in correct registration with the lines of weakness. In an alternative arrangement which can be used in any of the embodiments disclosed herein, a single adhesive is used to bond the inner and outer laminate structures but the adhesive is patterned so as to provide different bond strengths as required. In this arrangement, the adhesive will be patterned to provide a lower bond strength in regions where the inner and outer laminate structures are intended to be peeled apart, such the longitudinal edge regions 54 of the tear strip, than in regions where the inner and outer laminate structures are not intended to be separated. Whilst this still requires that the adhesive be patterned in registration with the lines of weakness, this is simpler to achieve when applying a single adhesive at a single adhesive application station than where two adhesives are being applied at separate stations.
(49) A previously mentioned, the lines of weakness need not extend fully through the respective inner and outer laminate structures. For example the outer lines of weakness might only extend partway through the outer laminate structure leaving at least a part of one layer of material forming the outer laminate structure intact. In this case, the material which is uncut by the lines of weakness would be expected to tear relatively easily when the tear strip is opened. Similarly, the inner lines of weakness need not extend fully through the inner laminate structure, leaving at least part of one layer of material forming the inner laminate structure intact. This can help to ensure the integrity of the package prior to opening. Where the outer lines of weakness do not extend fully through the outer laminate structure, the outer and inner tear strip portions need not be bonded together but could be left unbounded. This would provide a double tear strip construction with removal of the outer tear strip portion allowing access to the inner tear strip portion. In this case, information could be printed on the outside of the inner tear strip portion or the inside of the outer tear strip portion to be revealed when the outer tear strip portion is opened.
(50) The foregoing embodiments are not intended to limit the scope of protection afforded by the claims, but rather to describe examples as to how the invention may be put into practice. For example, whilst the embodiments described above are adapted for packaging confectionery products, the packaging arrangements described herein can be adapted for packaging other food and indeed non-food products.
(51) Whilst the invention as claimed in the present application is directed at packing formed from a flexible wrapper or film, many of the teachings in the application can be applied packaging made of other suitable laminated materials. For example, the teaching disclosed herein could be applied packaging made from a flexible laminated board such as paperboard, cartonboard, cardboard or the like. Such materials are used to form cartons and blister packs and the like. Patent protection for the tear strip arrangements disclosed herein when applied to packaging formed from flexible laminated board, such as paperboard, cartonboard, cardboard, may be sort by means of one or more divisional or continuation patent applications.