Compositions for encapsulating biomaterials and uses related thereto
09901548 ยท 2018-02-27
Assignee
Inventors
- Collin J. Weber (Atlanta, GA)
- Susan A. Safley (Decatur, GA)
- Kereen S. Gordon (Alpharetta, GA, US)
- Nicholas E. Simpson (Alachua, FL, US)
Cpc classification
A61K47/6925
HUMAN NECESSITIES
A61K9/4891
HUMAN NECESSITIES
A61K47/36
HUMAN NECESSITIES
International classification
A61K9/48
HUMAN NECESSITIES
Abstract
This disclosure relates to compositions and methods for encapsulating biomaterials such as cells to prevent immune responses. In certain embodiments, the disclosure relates to capsules comprising a cell or cells gelled in alginate coated with a layer that prevents migration of immune molecules to the cell surface and an outer capsule layer comprising non-immunogenic material optionally containing immunosuppressive agents. In certain embodiments, the cells are capable of generating insulin that emanates from the capsule.
Claims
1. A double alginate layered capsule comprising: a) an islet cell; b) alginate; c) a calcium cation and a strontium cation; and d) a poly-L-lysine polymer; wherein the islet cell is surrounded by a first alginate layer wherein more than half of the monomer units are mannuronate comprising the calcium cation; wherein the first layer is surrounded by a second alginate layer comprising the strontium cation, a fusion protein composed of the Fc fragment of a human IgG immunoglobulin linked to the extracellular domain of CTLA-4, and an antibody that binds CD154; and wherein a poly-L-lysine layer comprises the poly-L-lysine polymer configured between the first and second layers; wherein the first layer is encapsulated by a process comprising, suspending the islet cell in 2.9% or greater but less than 3.5% of a low viscosity alginate wherein more than half of the alginate monomer units are mannuronate, providing an alginate mixture comprising the islet cell; gelling the mixture in a solution comprising the calcium cation providing a gelled inner capsule comprising the islet cell surrounded by a first alginate layer comprising the calcium cation wherein more than half of the alginate monomer units are mannuronate; wherein the second layer is encapsulated by a process comprising, mixing the gelled inner capsule with poly-L-lysine providing a poly-L-lysine layered capsule; suspending the poly-L-lysine layered capsule in 2% low viscosity alginate wherein more than half of the alginate monomer units are mannuronate providing an alginate mixture comprising the poly-L-lysine layered capsule; and gelling the alginate mixture comprising the poly-L-lysine layered capsule in a solution comprising the strontium cation providing a gelled outer capsule comprising the second alginate layer comprising the strontium cation wherein more than half of the alginate monomer units are mannuronate and configured such that the poly-L-lysine layer is between the first and second alginate layers.
2. The capsule of claim 1, wherein the diameter of the inner capsule is between 500 and 700 micrometers, and the diameter of the outer capsule is between 1000 and 1200 micrometers.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DISCUSSION
(14) This disclosure relates to compositions and methods for encapsulating biomaterials such as cells to prevent immune responses. In certain embodiments, the disclosure relates to capsules comprising a cell or cells gelled in alginate coated with a layer that prevents migration immune molecules to the cell surface and an outer capsule layer comprising non-immunogenic material optionally containing immunosuppressive agents. In certain embodiments, the cells are capable of generating insulin that emanates from the capsule.
(15) In one embodiment, a double capsule is comprised of an inner capsule coated with PLL to exclude IgG that is then re-encapsulated to conceal the PLL in a more dilute alginate cross-linked with strontium for durability.
(16) In certain embodiments, it is an object of the disclosure to provide a capsule that improves the immunoprotection of xenogeneic donor islets and delivers tolerogenic factors to the islet recipient.
(17) In certain embodiments, it is an object of the disclosure to provide capsules that allow a reduction of the extent of immunosuppression when implanted with encapsulated insulin producing cells. This allows one to reduce the amount immunosuppressive drugs needed to prevent rejection and thereby reducing the side effects immunosuppressive drug have on the subject.
(18) In certain embodiments, it is an object of the disclosure is to provide capsules that promote optimal metabolic control of glucose by islet allografts or xenografts.
(19) Disclosed herein is a double microcapsule containing an insulin producing cell which as the following improved propertiesit excludes IgG from contacting the inner layer comprising the insulin producing cell and functions with normoglycemia when transplanted in a subject. This is significant because non-human primate (NHP) and human serum (containing IgG and complement) will lyse islets in vitro, and the double capsule prevents injury of islets by NHP serum in vitro.
Terms
(20) The term anionic polysaccharide refers to a polysaccharide comprising sugar monomers with carboxylic acid groups, e.g., alginates. Mannuronate and guluronate contain a carboxylic acid group. The term alginate refers to a copolymer with polymeric blocks of (1-4)-linked -D-mannuronate (M) and its C-5 epimer, -L-guluronate (G) residues, respectively. The monomers may be covalently linked together in different sequences or blocks. The monomers can appear in homopolymeric blocks of consecutive G-residues (G-blocks), consecutive M-residues (M-blocks) or alternating M and G-residues (MG-blocks), or combinations thereof.
(21) Alginate is typically extracted from marine algae (seaweed). Alginate is present in the cell walls of brown algae as the calcium, magnesium and sodium salts of alginic acid. The calcium and magnesium salts do not dissolve in water; the sodium salt does. The rationale behind the extraction of alginate from the seaweed is to convert the alginate salts to the sodium salt, dissolve this in water, and remove the seaweed residue by filtration. The alginate may then be recovered from the aqueous solution. Sargassum usually gives a lower viscosity alginate. Seaweed is colored, and the alkaline extract will also be colored. Color can be controlled by the use of bleachsodium hypochlorite. Bleaching can lower the viscosity of the alginate. Bleaching alginate may change the molecular weight and make minor structural modifications. The term is intended to include such modified forms.
(22) The term LVG refers to a low viscosity alginate, i.e., of less than 200 mPas, typically 20 to 200 mPas, wherein more than half of the monomer units are guluronate, typically more than 60%. The term LVM refers to a low viscosity alginate wherein more than half of the monomer units are mannuronate. The term MVG refers medium viscosity alginate, i.e., greater than 200 mPas wherein more than half of the monomer units are guluronate, typically more than 60%. The apparent viscosity is measured in 1% (w/w) sodium alginate solution at 20 C. using Brookfield viscosimeter at 20 rpm.
(23) The carboxylic acid groups can be deprotonated in a solution of sufficient pH forming the carboxy anion. Mannuronate and guluronate contain a carboxylic acid group that can act as a ligand to cations such as metal cations, e.g., sodium, calcium, barium, strontium. The pKa values for mannuronic and guluronic acid are 3.38 and 3.65, respectively. Capsules may be prepared by forming a drop of an alginate and water gel and exposing the gel to a buffered solution containing a cationic salt; however other methods are contemplated.
(24) It certain contexts, this disclosure refers to a percentage of alginate which refers to the percentage by weight of sodium alginate in a volume of water optionally including salts used in the process of creating the initial capsule or added layers. For example, 3.0 grams of sodium alginate added to 100 mL of water of 1% sodium chloride solution would be 3.0% alginate by weight. The actual volume of alginate water solution may be closer to about 103 mL due to the added volume of the alginate in the water. The actual capsule may contain more or less alginate by percentage due to hydration or dehydration during the curing process with the cationic salts.
(25) The term, immunosuppressant refers to any of a variety of agents that suppresses or reduces an adaptive or innate immune response, e.g., suppresses or reduces activation of T-cells, B-cells, or neutrophils. The immunosuppressive agent may be a drug, polypeptide, antibody, or a polysaccharide that suppresses a T-cell response. Specifically contemplated immuno-suppressants are proteins and antibodies that interrupt signaling between these molecules such as CTL4 (Cytotoxic T-Lympocyte Antigen 4) which transmits an inhibitory signal to T-cells by binding B7. The immunosuppressive agent may be a fusion protein composed of the Fc fragment of a human Ig immunoglobulin, e.g., IgG linked to the extracellular domain of CTLA-4. In certain embodiments, the immunosuppressive agent is selected from the group consisting of abatacept, belatacept, alefacept, antibody to lymphocyte function-associated antigen 1 (TS-1), antibody to CD40, an antibody to CD154, a non-depleting anti-CD4 monoclonal antibody (YTS177.9), muromonab-CD3, ciclosporin, tacrolimus, rapamycin, voclosporin, Arg-Gly-Asp (RGD) peptide, T-cell receptor directed antibodies, IL-2 receptor directed antibodies, anti-CD20. The term is intended to encompass anti-inflammatory agents such as aspirin, acetaminophen, NSAIDs, TNF alpha antibodies like infliximab, adalimumab, or certolizumab pegol, or fusion proteins like etanercept.
EXPERIMENTAL
Example 1: Double Capsules
(26) Double capsules were successfully made using the formulations shown in Table 1
(27) TABLE-US-00001 TABLE 1 Formulation of Double Capsules, size in micrometers (m). Inner Outer PLL PLL Alginate Conc Cation Layer Size Alginate Conc Cation Layer Size LVM 3.2% Ca 1 500-700 MVM* 1.30% Sr 0 1000-1200 LVM 3.2% Ca 1 500-700 LVM 2% Sr 0 1000-1200
(28) The concentration of alginate in the outer layer is substantially less than the concentration of the alginate in the inner bead, or the inner bead collapses. One layer of PLL inhibits the diffusion of IgG into the inner bead as well as 2-4 layers of PLL. In order for the outer capsule to form properly, it is important to use as high a concentration of alginate as possible without causing the inner bead to collapse (for example, about 2% for the outer alginate layer, when the inner bead is about 3.2% alginate). For successful re-encapsulation, at least an 8:1 volume of alginate: small capsules may be used. Finally, the data shows that Sr can be substituted for Ca when gelling the outer layer. After carefully testing numerous conditions, a durable, immunoprotective double capsules can be made with a 3.2% Ca-gelled 500-700 um inner bead coated with 1 layer of PLL, re-encapsulated in Sr gelled 2% LVM (Table 1). This capsule was used for transplanting islets in diabetic NOD and NOD-scid mice. See
(29) The double capsules shown in Table 1 were based on studies of single capsules, as shown in Table 2.
(30) TABLE-US-00002 TABLE 2 Effects of M vs G alginate, alginate concentration, addition of G blocks, and number of PLL layers on diffusion of IgG into single capsules, size in micrometers Capsule Algi- diameter G # PLL Permeable nate Conc (mM) Blocks Cation Layers to IgG? LVG* 2.9% 800-900 Yes (5%) Sr 0 Yes LVG 2.9% 800-900 Yes (5%) Sr 1 No LVG 2.9% 800-900 Yes (5%) Sr 2 No LVG 2.9% 800-900 Yes (5%) Sr 3 No LVG 2.9% 800-900 Yes (5%) Sr 4 No LVM* .sup.2% 200-400 Yes (5%) Ca 1 Inner bead LVM .sup.2% 200-400 No Ca 1 collapsed with PLL LVM .sup.2% 800-900 No Ca 0 Yes LVM .sup.2% 800-900 No Ca 1 No LVM 3.3% 800-900 No Ba 0 Yes LVM 3.3% 800-900 No Ca 0 Yes LVM 3.3% 800-900 No Ca 2 No LVM 3.3% 800-900 Yes (5%) Ca 4 No LVM 3.5% 400-700 No Ca 1 Too viscous to form beads
(31) These studies indicated that: (1) small (200-400 um) capsules collapsed when coated with PLL, (2) IgG diffused into standard Ba-gelled 3.3% LVM alginate capsules without PLL, (3) IgG diffused into 2.9% Sr-gelled LVG capsules with G blocks, but PLL coating prevented it, (5) IgG diffused into 2% and 3.3% Ca-gelled LVM capsules, but PLL coating prevented it, (6) the addition of 5% G blocks to 2.9% LVG lowered the apparent viscosity of the alginate, and (7) a relatively high concentration (i.e. 3.5%) of a relatively viscous alginate did not make uniformly formed, round capsules.
Example 2: Double Encapsulation Method
(32) Reagents and solutions: 1.1% CaCl.sub.2 solutionDissolve 14.7 g Calcium Chloride dehydrate (Sigma Aldrich, St. Louis, Mo.) (MW 147.02) and 46 g D-mannitol (Sigma Aldrich, St. Louis, Mo.) (MW 182.17) in ultrapure dH.sub.2O with 25 mM HEPES (Hyclone Laboratories, Logan Utah), adjust pH to 7.4, and bring the volume up to 1 L with HEPES-buffered dH.sub.2O.
(33) 100 mM SrCl.sub.2Dissolve 26.6 g Strontium Chloride hexahydrate (Sigma Aldrich, St. Louis, Mo.) (MW 266.62) and 4.6% D-mannitol in HEPES-buffered dH.sub.2O. Adjust pH to 7.4. Bring the volume up to 1 L with HEPES-buffered dH.sub.2O.
(34) 0.1% CHES (Sigma Aldrich, St. Louis, Mo.)Mix 25 ml of 2% CHES, pH 8.2, with a 1.1% CaCl.sub.2 to make a 0.1% CHES solution.
(35) Poly-L-lysine (PLL) (Sigma Aldrich, St. Louis, Mo.)Dissolve 0.05 g PLL in 100 ml of 0.9% NaCl.sub.2 solution by swirling gently. Sterile filter using a 0.22 m Millipore filter unit.
(36) Encapsulation Devices16 gauge angio-cath unit (BD ref #381157); Extension set 30 inches (Abbot Labs 4610); Silicone tubing for peristaltic pump, polyvinyl chloride, 14 inches long, pkg of 12, Cat. #39625, 1.52 mm ID, max flow 8.3 ml/min; Tubing connector (2 per set-up needed) Cole-Palmer 2-047-009-03-0; Medical silicone tubing Baxter T5715-7 or Helix Medical Tubing ref 60-011-07 size: 0.062 ID/0.095 OD 1.58 mmID/2.41 mm OD.
(37) Procedure: Cut the extension tubing as follows, the male end to 7 inch length and the female end to 6 inches in length. Discard the center section. Remove the needle from the catheter unit. Discard needle in sharps container. Keep the plastic sheath that covered the needle. Firmly attach the male end of the tubing into connector of the catheter sheath. Attach tubing connector to other end of the extension tubing. Attach peristaltic tubing (yellow collar end) to a tubing connector. Attach blue collar end of peristaltic tubing to another tubing connector. Cut silastic tubing to 6 inch length. Attach to another tubing connector and to top of needle unit. Attach cut end of female extension unit to needle air port. Insert male end of air filter into female end of tubing. Place unit into sealable sterilizing bag, insert indicator strip. Seal bag. Make sure that there are no kinks in the silastic tubing, as this can impede liquid flow.
(38) Encapsulation procedure: Prepare inner alginate microcapsulesDissolve UP LVM sodium alginate (Nova Matrix, Oslo, Norway)(for example, having a mannuronic acid content of 59%), in 0.9% Sodium Chloride (Baxter Healthcare Corporation, Deerfield, Ill.), 3.2% w/v, and stir overnight at room temperature. Suspend adult porcine islets (APIs) in alginate solution (20,000 IEQ APIs/mL alginate) in a sterile 15 cc or 50 cc conical tube. Attach the conical tube with islet/alginate suspension a Dynamax peristaltic pump using the encapsulation device as described below:
(39) Sanitize the hood area by spraying with a 70% ethanol spray bottle and wiping clean. Check adjustment of the side arm clamp on the ring-stand. The desired location of the side arm clamp should be directly above a sterile 1 liter beaker placed on the surface of the hood. Aseptically unseal the encapsulation device, making sure not to contaminate the sheath opening. Place the 15 ml conical tube containing the islet/alginate mixture in a rack next to the pump. Position the encapsulation needle housing above the beaker. Set the pump to 2 mL/min, with airflow 6 liters/minute. Add 100 mL of 1.1% mM 4.6% mannitol CaCl.sub.2 solution to the beaker. Position the tubing from the 15 ml conical tube with islet/alginate mixture in the peristaltic pump, make sure the encapsulation needle is properly positioned above the beaker, and start the pump.
(40) After all the islet/alginate suspension has passed through the needle, stop the pump. Collect the capsules in a 50 ml conical tube and allow gelling for 10 minutes in the 4.6% mannitol CaCl.sub.2 solution on a rotator. Wash the microcapsules by allowing capsules to settle to the bottom of the tube, aspirating the buffer, then adding the next wash solution. After washing in 0.1% CHES, followed by a wash in 1.1% CaCl.sub.2, add 0.05% PLL solution and incubate for the capsules for 10 minutes on a rotator. Wash the capsules.
(41) Culturing of PLL-coated capsulesPLL-coated encapsulated islets can be cultured for up to three days before they are re-encapsulated. PLL coated encapsulated islets should be cultured in Medium E199 culture medium (CELLGRO, Mediatech, Manassas, Va.) supplemented with 25 mM HEPES, 10% w/v porcine serum (Sigma Aldrich, St. Louis Mo.), 20 g/ml ciprofloxacin (Sigma Aldrich), 2 mM L-Glutamine (CELLGRO, Mediatech), 100 IU/ml of penicillin and 50 to 100 (ug/ml) streptomycin (CELLGRO, Mediatech). On day 3, they can be re-encapsulated.
(42) Double Encapsulation procedure: Prepare the outer alginate microcapsules as follows: Dissolve UP LVM sodium alginate (Nova Matrix, Oslo, Norway) (for example, with a mannuronic acid content of 59%) in 0.9% Sodium Chloride (Baxter Healthcare Corporation, Deerfield, Ill.) 2.0% w/v and stir overnight at room temperature. Mix the inner microcapsules with 2.0% sterile alginate at a ratio of 1 ml of beads to 8 mL of alginate. The beads and alginate should be thoroughly mixed and poured into a syringe. The electrostatic bead generator is used to re-encapsulate the inner beads in alginate. Attach the syringe to sterile extension tubing (about 6 inches). Then attach the extension tubing to silicone tubing (about 10 inches). Then attach the silicone tubing to the encapsulation needle (nozzle) which is supported by the nozzle holder unit of the electrostatic bead generator. Gently mix the alginate/bead so that the beads are well distributed. Install the syringe in a Harvard apparatus syringe pump which is mounted onto a Nisco electrostatic bead generator. The voltage of the electrostatic bead generator should be adjusted to 9 kV, with a flow rate of 10 ml/hr (if using a 1.2 mm Nisco needle). Extrude the alginate/bead mixture through a 1.2 mm Nisco needle into a sterile beaker containing 50 mM SrCl.sub.2 (50 mL) and a small stir bar. Place the beaker on the magnetic agitator within the bead generator, in order to gently mix the capsules with the SrCl.sub.2. Collect the double capsules in a 50 ml conical tube, allow to gel 10-20 minutes without rotation, and wash.
Example 3: Double Capsules Containing Adult Porcine Islets (APIs) Transplanted into Mice
(43) Double capsules containing APIs have been transplanted into spontaneously diabetic NOD mice (given continuous costimulatory blockade [CTLA4-Ig and MR1] versus continuous CTLA4-Ig and MR1 induction [one week]. The grafts are functioning on day 140 post-transplant in NOD mice receiving costimulatory blockade (n=2) and in 1 of 3 mice with MR1 induction (
Example 4: Double Encapsulation Protects Islets Against Damage by Non-Human Primate (NHP) Serum and Complement
(44) Non-human primate (NHP) serum damages free APIs when complement is active. APIs were treated for 15 minutes with either fresh NHP serum, heat inactivated serum, or media without serum. The cells were stained with the red 7-AAD stain (which binds to the DNA of membrane compromised cells and is used to measure cells killed by cytolytic activity). The cells were analyzed by flow cytometry, and dead cells were detected based on light scatter and uptake of 7-AAD. Fresh NHP serum lysed free APIs (97.2% cells), but heat-inactivated serum did not (
(45) IgG diffuses into standard barium-gelled LVM alginate capsules transplanted IP in NHPs. Frozen sections of capsules entrapped in the omentum biopsied from NHPs at necropsy were stained with dye (FITC)-conjugated anti-primate IgG and visualized by confocal microscopy. Primate IgG (green) can be seen on the omentum outside the capsules and also inside the capsules where APIs appear to have been lysed (
(46) Encapsulation protects islets against damage by NHP serum and complement. Free APIs and encapsulated APIs were cultured in the presence of fresh NHP serum or heat-inactivated NHP serum for 24 hr. Then the free API and encapsulated APIs were stained with Calcein AM/EtBr to assess viability, and images were captured by confocal microscopy (exciting at 488 and 545 nm lasers). Fresh serum lysed free APIs, but heat inactivated serum inflicted no damage (
Example 5: Double Capsule is an Effective Barrier Against IgG
(47) IgG can diffuse into the outer Sr-gelled LVM alginate layer of the double capsules relatively quickly, but IgG does not diffuse into the inner PLL-coated Ca-gelled LVM bead. When empty double capsules were incubated with FITC-labeled IgG for 24 hours and analyzed by confocal microscopy, IgG diffused into the outer alginate layer, but not into the inner, PLL-coated bead (
Example 6: Local Release of Immunomodulatory Drugs
(48) The ability of CTLA4-Ig incorporated in alginate to prolong encapsulated islet xenograft function was tested. Diabetic NOD mice were transplanted with APIs encapsulated in Ca-gelled 3.2% alginate admixed with CTLA4-Ig (20 mg/ml). The grafts functioned for 99 days in 1 NOD-Scid, but the grafts were rejected at days 15 and 28 in two NOD mice (
Example 8: Mesenchymal Stem Cells (MSCs) in Barium-Gelled Alginate Microcapsules
(49) MSCs can be microencapsulated in Barium-gelled alginate, and they do not over-grow within the capsules in vitro (
Example 9: Chemical Cross-Linking
(50) One can crosslink aldehyde-modified alginate with diamines after ionic gelation. See
(51) In another contemplated embodiment, one crosslinks cyclooctyne derivitized alginates. See