Climate control system for insect farming
20220346358 · 2022-11-03
Assignee
Inventors
- Jaco Jansen (Breda, NL)
- Raymond Joseph Leushuis (Alphen, NL)
- Jaap Van Kilsdonk (Veldhoven, NL)
- Eric Holland Schmitt (Antwerpen, BE)
- Johannes Dijkshoorn ('s-Hertogenbosch, NL)
Cpc classification
A01K1/0047
HUMAN NECESSITIES
A01K2227/706
HUMAN NECESSITIES
International classification
Abstract
The invention relates to a climate control device for controlling the temperature and humidity of air supplied to colonies of insects cultured in an industrial scale insect farm. In particular, the invention relates to a controllable air conditioning system comprising a network of pipes connecting at least one cluster comprising at least one insect farming cage, such that air is conditionable in the cages at the cluster level. More specifically, the invention relates to a system comprising a central main air conditioning facility providing temperature conditioned air and absolute air humidity conditioned air to each of a number of local air conditioning devices, each separate local air conditioning device providing temperature conditioned air and absolute air humidity conditioned air to each of a plethora of clusters of insect breeding cages separately, said cages housed in an temperature conditioned farming room. This way, insects in cages housed in farming rooms are farmed under improved conditions with regard to minimized cage-to-cage temperature differences and differences in relative air humidity, due to the use of the climate control device of the invention.
Claims
1. An adult insect cage climate control system (100, 100a, 1000, 1000a) comprising: a. a local climate control device (106); b. at least one cluster of cages, said at least one cluster of cages comprising at least two insect cages (113, 113a-113d), each insect cage comprising at least one air inlet opening (112, 112a, 112b) and at least one air outlet opening (119, 119a-d); c. a first pipe (103a) connected to a first air temperature control unit (105) and connected to the local climate control device (106) for providing the local climate control device (106) with temperature controlled air; d. a second pipe (130) connected to the first air temperature control unit (105); e. an absolute air humidity control unit (140) in fluid connection with second pipe (130); f. a first driver (120b), such as a fan for driving conditioned air, in fluid connection with the second pipe (130) and in fluid connection with a fourth pipe (131), for pushing conditioned air through each individual insect cage of the at least one cluster of cages, and/or a second driver (122) in fluid connection with the at least one air outlet opening (119, 119a-d), for drawing conditioned air through each individual the insect cage of the at least one cluster of cages, wherein the adult insect cage climate control system is configured to controllably provide the at least two cages (113, 113a-113b) of the at least one cluster of cages with an airflow (127) through each of the cages with an air temperature of between 25° C. and 38° C.
2. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 1, wherein the fourth pipe (131) is in fluid connection with the at least one air inlet opening (112, 112a, 112b) in each of the insect cages (113, 113a-113d) of the at least one cluster of cages, for providing a flow of conditioned air (127) through the insect cages in the direction of the at least one air outlet opening (119, 119a-119d) in the cage surface opposite to the air inlet openings.
3. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 1, wherein the fourth pipe (131) is in further fluid connection with a fifth pipe (162), wherein the internal diameter of the fifth pipe (162) is smaller than the internal diameter of the fourth pipe (131), and the fifth pipe (162) in further fluid connection with a sixth pipe (163), wherein the internal diameter of the sixth pipe (163) is smaller than the internal diameter of the fifth pipe (162); and the sixth pipe (163) in further fluid connection with the at least one air inlet opening (112, 112a, 112b) in each of the insect cages (113, 113a-113d) of the at least one cluster of cages, for providing a flow of conditioned air (127) through the insect cages in the direction of the at least one air outlet opening (119, 119a-119d) in the cage surface opposite to the air inlet openings.
4. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the preceding claims, wherein the fourth pipe (131) that is in fluid connection with the at least one air inlet opening (112, 112a, 112b) in each of the insect cages (113, 113a-113d) or the sixth pipe (163) that is in fluid connection with the at least one air inlet opening (112, 112a, 112b) in each of the insect cages (113, 113a-113d), comprises an annular narrowing orifice (112′) defining the connection (112″) between the fourth pipe (131) and the air inlet opening (112, 112a, 112b) to which the fourth pipe (131) connects or defining the connection (112″) between the sixth pipe (163) and the air inlet opening (112, 112a, 112b) to which the sixth pipe (163) connects.
5. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the preceding claims 2-4, wherein the pipe (131) or pipes (131), (162), (163) connecting second pipe (130) with an air inlet opening (112, 112a, 112b) comprises/comprise tapered internal diameter with decreasing internal diameter in the direction from second pipe (130) towards air inlet opening (112, 112a, 112b).
6. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-5, wherein the at least one air outlet opening (119, 119a-119d) is in fluid connection with a fifteenth pipe (167) connected to a seventh pipe (121), for transporting conditioned air exiting the insect cages, the seventh pipe (121) in further fluid connection with an eighth pipe (164), wherein the internal diameter of the eighth pipe (164) is larger than the internal diameter of the seventh pipe (121) and the internal diameter of the seventh pipe (121) is larger than the internal diameter of the fifteenth pipe (167), and wherein the eighth pipe (164) connects the at least one air outlet opening (119, 119a-119d) with an air outlet opening (117).
7. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 6, wherein the pipes (167), (121), (164) connected to an air outlet opening (119, 119a-d) comprise tapered internal diameter with increasing internal diameter in the direction from the air outlet opening (119, 119a-d) of an insect cage (113, 113a-d) towards an proximal end of said connected pipe or pipes.
8. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-7, comprising the first driver (120b) for pushing temperature conditioned- and absolute air humidity conditioned air through the at least one cluster of cages.
9. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-8, comprising the second driver (122) for pulling temperature conditioned- and absolute air humidity conditioned air through the at least one cluster of cages.
10. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-7, comprising the first driver (120b) and comprising the second driver (122) for pushing and pulling temperature conditioned- and absolute air humidity conditioned air through the at least one cluster of cages.
11. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-10, wherein each insect cage (113) comprises a top side (113g), a back side (113h), side walls (113j) and (113k), bottom side (113l) and front wall (113i), wherein preferably the sides and/or walls are impermeable for air and/or for moisture, more preferably the sides and the walls are impermeable for air and for moisture.
12. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the preceding claims, wherein the insect cages (113, 113a-113d) comprise an air outlet opening (119, 119a-119d) in the top side (113g) in the proximity of the edge between the top side and the back side (113h), wherein the air outlet opening (119, 119a-119d) in the top side (113g) further is centered between the side walls (113j) and (113k).
13. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 3-12, wherein valves (111a-111d) are provided in any of the fourth pipe (131), the fifth pipe (162) or the sixth pipe (163) for controlling transport of conditioned air from the first driver (120b) to each of the at least two insect cages (113, 113a-113d) comprised by a cluster of cages.
14. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-13, further comprising an insect farming room climate control device (128) and an insect farming room (115) with side walls (115a-d), floor (115e) and ceiling (1150, said insect farming room containing the at least two insect cages (113, 113a-113d) comprised by at least one cluster of cages, the insect farming room climate control device (128) comprising a ninth pipe (109) in fluid connection with a second air temperature control unit (161) and a third driver (120a), such as a fan, and the ninth pipe (109) in further fluid connection with air inlet opening (118) of farming room (115) to allow a flow of temperature controlled air (126) into the farming room (115), the farming room (115) further comprising an air outlet opening (117) for connecting the eighth pipe (164) with a tenth pipe (125), for transportation of conditioned air from the farming room (115) outwardly, and said farming room (115) further comprising an air inlet opening (116) for connecting the second pipe (130) of the local climate control device (106) with the fourth pipe (131).
15. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 14, wherein the insect farming room (115) further comprises at least one fan (114a, 114b) for homogenizing the air inside the insect farming room.
16. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 14 or 15, wherein the insect farming room (115) further comprises at least one fan (114a, 114b) for homogenizing the air inside the insect farming room (115), wherein the insect farming room (115) comprises at least one first fan (114b) configured to horizontally homogenize the air and/or at least one second fan (114a) configured to vertically homogenize the air, preferably the insect farming room comprises at least both the at least one first fan (114b) and the at least one second fan (114a).
17. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 14-16, wherein the insect farming room (115) further comprises at least one heating means (180) for controlling the temperature of the insect farming room (115), preferably the at least one heating means is positioned above the at least one cluster of cages.
18. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 14-17, wherein the insect farming room (115) is heat insulated.
19. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-18, wherein the local climate control device (106) further comprises an air filtering device (107) in fluid connection with the tenth pipe (125) and in fluid connection with an eleventh pipe (124), said eleventh pipe (124) connected to a third air temperature control unit (132), for recirculation of at least part of the conditioned air driven through the at least one cluster of insect cages.
20. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-19, further comprising a central air conditioning unit (101) provided with a twelfth pipe (134) in fluid connection with an air driver device (133) such as a pump, and in fluid connection with an absolute air humidity control unit (108) and a thirteenth pipe (166), said thirteenth pipe (166) in fluid connection with least one air temperature control unit (102a, 102b) in fluid connection with the first pipe (103a, 103b), for driving temperature controlled and absolute air humidity controlled air to at least one local climate control system (106).
21. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 20, wherein the first pipe (103a, 103b) comprises a valve (104a, 104b) for controlling the flow of temperature controlled and absolute air humidity controlled air from the central air conditioning unit (101) to any of at least one local climate control system (106).
22. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 20 or 21, wherein the central air conditioning unit (101) further comprises an air heat exchange device (135) coupled to a fourteenth pipe (165) in fluid connection with the eighth pipe (164), said air heat exchange device (135) configured to allow heat exchange from air driven through the eighth pipe (164) to air drawn into the driver device (133) of the central air conditioning unit (101) through the twelfth pipe (134).
23. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 20-22, wherein the central air conditioning unit (101) is in fluid connection with between two and hundred local climate control systems (106).
24. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-23, wherein the local climate control systems (106) is in fluid connection with between two and 500 insect cages (113, 113a-113d).
25. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-24, wherein the adult insect cage climate control system is configured to maintain the air temperature inside the at least two cages (113, 113a-113d) within a temperature range of 2° C. or less, preferably within a temperature range of 1° C. or less, such as within a temperature range of 0.05° C.-0.5° C.
26. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-25, wherein the adult insect cage climate control system is configured to controllably provide the at least two cages (113, 113a-113d) with an air flow (127) through the cages of between 10 m.sup.3/hour and 200 m.sup.3/hour, preferably about 100 m.sup.3/hour, more preferably about 45 m.sup.3/hour.
27. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-26, wherein the adult insect cage climate control system is configured to controllably provide the at least two cages (113, 113a-113d) with an air flow (127) through the cages with an air temperature of between 28° C. and 35° C., preferably between 29° C. and 34° C., more preferably between 30° C. and 33.5° C., most preferably between 31° C. and 33° C.
28. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 14-27, wherein the adult insect cage climate control system is configured to maintain the air temperature inside the insect farming room (115) within a temperature range of 2° C. or less, preferably within a temperature range of 1° C. or less, such as within a temperature range of 0.05° C.-0.5° C.
29. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 14-28, wherein the adult insect cage climate control system is configured to controllably provide the insect farming room (115) with an air flow (126) through the insect farming room with a temperature of between 25° C. and 38° C., preferably between 28° C. and 35° C., more preferably between 29° C. and 34° C., most preferably between 31° C. and 33° C.
30. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 19-29, wherein the absolute air humidity control unit (108) is configured to controllably provide the at least two cages (113, 113a-113d) with an air flow (127) through the cages with an absolute air humidity of between 5 gram H.sub.2O/kg air and 46 gram H.sub.2O/kg air at an air temperature of between 25° C. and 38° C. at atmospheric pressure of 1.0 bar, preferably an absolute air humidity of between 10 gram H.sub.2O/kg air and 30 gram H.sub.2O/kg air at an air temperature of between 28° C. and 35° C., preferably between 29° C. and 34° C., more preferably between 31° C. and 33° C., at atmospheric pressure of 1.0 bar.
31. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-30, wherein the cages (113, 113a-113d) are heat insulated cages.
32. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-31, wherein any one or more of the pipes is/are heat insulated, preferably all pipes are heat insulated.
33. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-32 wherein any one or more of the first pipe (103a), second pipe (130), fourth pipe (131), fifth pipe (162), sixth pipe (163), ninth pipe (109) and thirteenth pipe (166) is heat insulated, preferably all said first pipe (103a), second pipe (130), fourth pipe (131), fifth pipe (162), sixth pipe (163), ninth pipe (109) and thirteenth pipe (166) are heat insulated.
34. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-33, wherein the at least two cages (113, 113a-113d) are cages comprising rounded corners at least at the interior side.
35. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-34, wherein the at least two cages (113, 113a-113d) are blow molded cages or rotation molded cages made of a polymer or polymer blend.
36. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to claim 35, wherein the at least two cages (113, 113a-113d) are made of polypropylene or polyethylene.
37. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-36, wherein the at least two cages (113, 113a-113d) have inner dimensions of a width between 15 cm and 300 cm, a depth between 30 cm and 400 cm and a height between 5 cm and 150 cm, preferably a width between 30 cm and 200 cm, a depth between 50 cm and 300 cm and a height between 10 cm and 100 cm, more preferably a width of about 150 cm, a depth of about 200 cm and a height of about 90 cm, and most preferably a width of about 120 cm, a depth of about 180 cm and a height of about 75 cm.
38. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-37, wherein the second pipe (130) has an internal diameter of between 100 mm and 400 mm, preferably about 200mm.
39. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 1-38, wherein the fourth pipe (131) has an internal diameter of between 125 mm and 500 mm, preferably about 250 mm.
40. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 3-39, wherein the fifth pipe (162) has an internal diameter of between 80 mm and 320 mm, preferably about 160 mm.
41. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 3-40, wherein the sixth pipe (163) has an internal diameter of between 40 mm and 160 mm, preferably about 80 mm.
42. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 6-41, wherein the fifteenth pipe (167) has an internal diameter of between 45 mm and 180 mm, preferably about 90 mm.
43. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 6-42, wherein the seventh pipe (121) has an internal diameter of between 80 mm and 320 mm, preferably about 160 mm.
44. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 6-43, wherein the eighth pipe (164) has an internal diameter of between 100 mm and 400 mm, preferably about 200 mm.
45. The adult insect cage climate control system (100, 100a, 1000, 1000a) according to any one of the claims 14-44, wherein the size of the insect farming room (115) is 5 meter to 300 meter (width), 10 meter to 300 meter (length), 2 meter to 20 meter (height), preferably 8 meter to 200 meter (width), 15 meter to 200 meter (length), 3 meter to 12 meter (height), more preferably 12 meter to 100 meter (width), 25 meter to 150 meter (length), 4 meter to 10 meter (height).
Description
BRIEF DESCRIPTION OF THE DRAWING
[0103] In
[0104] In
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0115] Reference is made to the drawings in
[0116] The central air conditioning unit 101 is optionally further provided with pipes and/or tubes 103b comprising valve 104b, which is also optionally connected to a controller, via temperature control unit 102b, which is also optionally connected to a controller, for coupling the central air conditioning unit 101 with a further local climate control system (not shown).
[0117] According to the invention, the central air conditioning unit 101 is optionally further provided with one or more pipes and/or tubes, lines, conduits, via one or more further temperature control units, for coupling the central air conditioning unit 101 with one or more further local climate control systems (not shown).
[0118] The pipes and/or tubes 103a are coupled with a coupler to a temperature control unit 105, of the local climate control device 106, for controlling the air temperature of the air flowing from the central air conditioning unit 101 into the pipes and/or tubing 130 of the local climate control device 106.
[0119] The farming room climate control device 128 (See
[0120] The local climate control device 106 further is provided with pipes and/or tubings 130 optionally connected to the tubing and outlet of an air humidity control unit (not shown) for controlling the air humidity of the stream of air provided by the central air conditioning unit 101 to the local climate control device 106.
[0121] The local climate control device 106 is coupled to a driver 120b through the tubes and/or pipes 130 (
[0122] Turning to
[0123] Adult insect cages 113a-113d each are provided with couplers and inlet openings 112, 112a and 112b (
[0124] When temperature controlled and air humidity controlled air is provided to an adult insect cage, an air stream 127 from the air inlet openings 112, 112a and 112b towards an air outlet opening 119, 119a-119d is established.
[0125] The air outlet openings 119, 119a-119d of the insect cages are provided with a coupler (not shown), coupled to pipes 167, and further coupled to pipes 121 for further transport of temperature controlled and air humidity controlled air exiting the cages, in some embodiments said air exiting the cages is transported out of the farming room 115 through an air outlet opening 117 of the farming room 115 (
[0126] The air exiting the insect cages, and in some embodiments thereafter exiting the farming room 115 through air outlet opening 117, is optionally at least partly introduced into an air filtering unit 107 (
[0127]
[0128] The central air conditioning unit 101 is optionally further provided with one or more pipes and/or tubes 103b comprising valve 104b, via temperature control unit 102b, for coupling the central air conditioning unit 101 with a further local climate control system (not shown).
[0129] According to the invention, the central air conditioning unit 101 is optionally further provided with one or more pipes and/or tubes via one or more further temperature control units, for coupling the central air conditioning unit 101 with one or more further local climate control systems (not shown).
[0130] The pipes and/or tubes 103a are coupled with a coupler to the temperature control unit 105 of the local climate control device 106, for controlling the air temperature of the air flowing from the central air conditioning unit 101 into the pipes and/or tubing 130 of the local climate control device 106. The local climate control device 106 further comprises absolute air humidity control unit 140 in fluid connection with pipe 130.
[0131]
[0132] Turning to
[0133] Turning to
[0134] While the invention has been described in terms of several embodiments, it is contemplated that alternatives, modifications, permutations and equivalents thereof will become apparent to one having ordinary skill in the art upon reading the specification and upon study of the drawings. The invention is not limited in any way to the illustrated embodiments. Changes can be made without departing from the scope which is defined by the appended claims.