Device and method for packaging products in a foil device, package produced and filled using the method

Abstract

The present invention provides a device for packaging products in a foil package. The device comprises corner forming means for forming a number of folded and attached-together sections of foil material in a foil web, which sections extend outwardly in the longitudinal direction of the foil web, which sections each form a seam on the inner side of the foil web, packaging means, and transport means for transporting the foil web from a supply roll along the corner forming means and along the packaging means, respectively. The device further comprises application means for applying elongate closing elements perpendicular to the longitudinal direction of the web to the inner side of the web, wherein the application means are provided between the corner forming means and the shaping means and are adapted to apply the elongate closing elements such that the closing elements cross at least some of the seams formed in the foil web by the corner forming means.

Claims

1. A device for packaging products in a foil package, comprising: a corner forming means for forming a number of folded and attached-together sections of a foil material in a foil web, which sections extend outwardly in the longitudinal direction of the foil web, which sections each form a seam on the inner side of the foil web; packaging means downstream of the corner forming means provided with a tube-shaped forming element, comprising shaping means for shaping the foil web around the forming element into a tube shape, further comprising sealing means for sealing the tube-shaped foil on the downstream side of the forming element for forming a sealed first side of a yet to be filled package and for forming a sealed second side of an already filled package below the yet to be filled package, wherein the first side and the second side of a package are positioned opposite each other, and further comprising filling means for filling the tube-shaped foil web, which is sealed on the first side, with products via the inner side of the forming element; transport means for transporting the foil web from a supply roll along the corner forming means and along the packaging means, respectively; and application means for applying elongate closing elements perpendicular to the longitudinal direction of the web to the inner side of the web, wherein the application means are provided between the corner forming means and the shaping means and are adapted to apply the elongate closing elements such that the closing elements cross at least some of the seams.

2. A method for packaging products in a foil package using a device according to claim 1 comprising the steps of: a. transporting a foil web along the corner forming means and the transport means; b. forming a number of folded and attached-together sections of foil material, which extend outwardly in the longitudinal direction of the foil web, in the foil web, using the corner forming means, which sections each form a seam on the inner side of the foil web; c. forming the foil web into a tube shape around the forming element, using the shaping means; d. sealing the tube-shaped foil web on the downstream side of the forming element, using the sealing means, for forming a first sealed side of a package yet to be filled and for forming a second sealed side of a package which has already been filled below the package yet to be filled, wherein the first side and the second side of a package are positioned opposite each other; e. filling the tube-shaped foil web, which is sealed on the first side, with products via the inner side of the forming element; and f. applying at least one elongate closing element for each package to the inner side of the foil web, perpendicular to the longitudinal direction of the web, using the application means, after step (b) and before step (c), wherein the elongate closing elements cross at least some of the seams.

3. A method according to claim 2, wherein at least one elongate closing element is applied to the inner side of the foil web for each package during step (f) such that the at least one elongate closing element crosses no more and no less than two seams.

4. A method according to claim 2, wherein at least one elongate closing element is applied to the inner side of the foil web for each package during step (f) such that the at least one elongate closing element extends over the full width or almost the full width of the foil web crossing all seams.

5. A package produced and filled according to a method of claim 2, wherein the package is formed from a foil web and comprises a number of folded and attached-together sections of foil material, which extend outwardly in the longitudinal direction of the foil web, which sections each form a seam on the inner side of the package and wherein the package further comprises a elongate closing element which is attached to the inner side of the package perpendicular to the longitudinal direction of the sections foil material, wherein the closing element crosses at least some of the seams.

Description

(1) The invention will now be further elucidated by means of the description of a preferred embodiment of the invention, which is not to be interpreted as limiting, with reference to the following figures:

(2) FIG. 1 is an isometric view of parts of a packaging device according to the invention which are relevant to the invention;

(3) FIGS. 2a and 2b respectively show a first embodiment of a foil package which can be produced using the invention, as well as a part of the foil web as used for producing the package according to FIG. 2a;

(4) FIGS. 3a and 3b respectively show a second embodiment of a foil package which can be produced using the invention, as well as a part of the foil web as used for producing the package according to FIG. 3a.

(5) FIG. 1 shows parts of a packaging device 1 which is capable of making foil packages from a foil web which is unwound from roll 2. Packaging device 1 comprises a corner forming unit 3 which is adapted to form a number of folded and attached-together sections of foil material, which extend outwardly in the longitudinal direction of the foil web in foil web 4 being unwound from roll 2. These sections are also indicated as corner seals 5. Such corner seals 5 are indicated by reference numbers 5a, 5b, 5c and 6a, 6b, 6c in FIGS. 2a to 3b. The corner seals 5a-5c are not shown in the foil web 4 in FIG. 1. The corner seals 5 extend parallel to the opposite longitudinal edges 7a, 7b of foil web 4 and each comprise a seam 6a, 6b, 6c which is located on the inner side of the foil web 4, the inner side of the foil web 4 being determined by the inner side of the package of the resulting foil package. For a more detailed description of the corner forming unit 3 reference is made to international application WO 2009/139618 A1, the contents of which are to be considered to be incorporated in the present description.

(6) Packaging device 1 further comprises a packaging unit 8 downstream of the corner forming unit 3, which packaging unit 8 is well-known to the skilled person from several embodiments of so-called form, fill and seal machines. Packaging unit 8 inter alia comprises a shoulder element 9, a tube element 10 and a hopper 11. Using the shoulder element 9, the foil web 4 is formed into a tube shape which joins the circumference of the tube element 10, wherein the longitudinal edges 7a, 7b of the foil web overlap each other. On the outer side of tube element 10, packaging unit 8 comprises longitudinal sealing means at the location of this overlap, by means of which sealing means the foil web 4 is sealed together at the location of the longitudinal edges 7a, 7b, forming a fourth corner seal 5d (not shown), as it were.

(7) For an alternative package, four corner seals 5a-5d can be formed in the corner forming unit 3, wherein said longitudinal sealing means form a simple longitudinal seal at the location of the overlapping longitudinal sedges 7a, 7b.

(8) Below tube element 10, packaging unit 8 comprises transverse sealing means, which transverse sealing means press opposite sides of the tube shape against each other in order to obtain a closed bottom side of a package yet to be filled as well as a closed upper side of package which already has been filled. Filling of the packages takes place by feeding products to be packaged, via hopper 11 and the inner side of the tube element 10, to the foil web 4, which has been formed into a closed tube shape above the transverse sealing means.

(9) Packaging device 1 further comprises an application unit 15 between corner forming unit 3 and packaging unit 8. Application unit 15 is adapted to connect elongate closing elements 16a, 16b (see FIGS. 2b and 3b) to the foil web 4, more specifically to the inner side thereof. This connection is such that the elongate closing elements 16a, 16b extend transverse to the longitudinal direction of the foil web and consequently transverse to the seams 6a, 6b, 6c, and that at least some of the seams 6a, 6b, 6c are crossed. In FIG. 2b all three corner seals 5a, 5b, 5c are crossed and closing element 16a extends almost the complete width of foil web 4. Only a relatively small area close to the longitudinal edges is left free. In this area the foil web 4 overlaps itself at the location of the longitudinal edges 7a, 7b when the fourth corner seal is made using the longitudinal sealing means as described above. Closing element 16b in FIG. 3b only crosses two seams 6a, 6b.

(10) The closing elements can be of different types and are, just like application unit 15, as such known to the skilled person, and need not be described in detail herein, therefore. In this connection reference is made for example to publications EP 726665 A1 and EP 970840 A1. The closing elements are unwound from roll 16 and made in a desired length and connected to the foil web 5, for example by welding or glueing, in the application unit 15.

(11) FIG. 2a shows a package 21 as can be made from a foil web 4 shown in FIG. 2b. Package 21 has a rectangular cross section over the largest part of the height thereof, wherein the corner seals 5a, 5b, 5c,d are positioned at the corners of the rectangle and provide a certain shape stability to the package 21. Close to the upper side of package 21, the sides of package 21 between corner seals as well as between corner seals 5c and 5d are folded inwardly according to lines 26a, 26b such that, seen in vertical cross-section, package 21 has a point 22 which is directed upwardly parallel to the side faces, which are folded inwardly. On the upper side of this point 22, package 21 comprises a flat sealing part 23 where corner seals 5a, 5b and corner seals 5c, 5d abut against each other. In the lower part of the sealing part 23, closing element 16a is provided, which closing element 16a has a (mirrored) W-shape close to the corner seals 5a, 5b on the one hand and close to the corner seals 5c, 5d on the other hand. In the upper part of sealing part 23 the upper side of package 21 is closed using transversal sealing means with seal 24. Opening package 21 for the first time is done by separating seal 24 from the remaining part of package 21, for example by or tearing cutting seal 24 loose along line 25. The opposite parts of closing element 16a can be pulled loose from each other thereafter causing the package 21 to be actually opened and that the packaged products can be taken from the package 21. Package 21 can be easily closed again by pressing the parts of the closing element 16a that originally abutted against each other together again.

(12) Package 31 according to FIG. 3a differs from package 21 according to FIG. 2a in that a shorter closing element 16b is used. At the location in the lower part of sealing part 23 of package 21 where closing element 16b is not provided, a second seal 21 is provided, besides seal 24 which is provided in the upper part of the sealing part 23. Opening the package 31 for the first time takes place in the same way as for package 21, i.e. by making a separation along line 25. The opposite parts of closing element 16b can then be pulled apart, after which the inwardly folded upper part of the side of package 31 that extends between the corner seals 5a and 5b can be folded outward, thus creating a spout. This spout can serve as a pouring spout. The package 31 can subsequently be closed again by pressing together opposite parts of the closing element 16b, possibly after the respective side has been folded inwardly again.

(13) Although the invention has been explained above by means of a description of a preferred embodiment in which the tube element 10 is oriented vertically, it is also possible within the framework of the present invention that the tube element is oriented horizontally or obliquely.