Carburetor for stratified scavenging two-stroke engine
09903314 ยท 2018-02-27
Assignee
Inventors
Cpc classification
F02M35/10262
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10196
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention is to prevent mixing of fresh air and an air-fuel mixture when a throttle valve is fully opened and increase a delivery ratio. A main nozzle (30) is surrounded by a tunnel-like air flow guiding member (52). The air flow guiding member (52) is opened at its front and back sides. A whole amount of fuel discharged via a main nozzle (30) is sent to a downstream side by an air flow created by the air flow guiding member (52). When a throttle valve (22) and a choke valve (24) are both in a fully-opened state, fresh air flows into an air-fuel mixture passage (12) through a gap between these valves (22, 24).
Claims
1. A carburetor for a stratified scavenging engine, the carburetor comprising: an intake air passage configured to receive air filtered by an air cleaner and create an air-fuel mixture; a throttle valve arranged in the intake air passage, the throttle valve being a butterfly valve, wherein, in response to the throttle valve being placed in a fully-opened state, a fresh air passage and an air-fuel mixture passage are formed by the throttle valve, air coming out of the fresh air passage being supplied to an upper portion of a scavenging passage of the stratified scavenging engine, and an air-fuel mixture coming out of the air-fuel mixture passage being supplied to a crankcase of the stratified scavenging engine; and a first air flow guiding member configured to adjust a flow of gas passing through the fresh air passage and/or the air-fuel mixture passage and direct the flow of gas toward a downstream side, wherein the carburetor further comprises a main nozzle or a main port for supplying fuel to the intake air passage and at least one idle port for supplying fuel to the intake air passage with the at least one idle port located on a side downstream of the main nozzle or main port, wherein the first air flow guiding member is arranged in the fresh air passage and configured to adjust the flow of the gas passing through the fresh air passage, an upper surface of the first air flow guiding member is positioned above a shaft of the throttle valve, the main nozzle or main port is arranged in an intermediate position in a longitudinal direction of the first air flow guiding member.
2. The carburetor for a stratified scavenging engine according to claim 1, wherein the air coming out of the fresh-air passage is supplied via a piston groove to the upper portion of the scavenging passage.
3. The carburetor for a stratified scavenging engine according to claim 1, further comprising a second air flow guiding member being arranged to face a main nozzle or a main port for supplying fuel to the intake air passage.
4. The carburetor for a stratified scavenging engine according to claim 3, further comprising a third air flow guiding member being arranged in the air-fuel mixture passage, wherein the third air flow guiding member is formed in a plate-like shape; and a surface of the third air flow guiding member in contact with the air-fuel mixture passage is positioned to be lower than a shaft of the throttle valve.
5. The carburetor for a stratified scavenging engine according to claim 4, wherein the third air flow guiding member is inclined downward from an upstream side toward the downstream side.
6. The carburetor for a stratified scavenging engine according to claim 3, wherein the second air flow guiding member is formed in a shape of a tunnel extending in a flow direction of intake air.
7. The carburetor for a stratified scavenging engine according to claim 6, wherein an inlet of the second air flow guiding member is larger than an outlet of the second air flow guiding member.
8. The carburetor for a stratified scavenging engine according to claim 1, further comprising a choke valve which is a butterfly valve.
9. The carburetor for a stratified scavenging engine according to claim 8, wherein the first air flow guide member is arranged in the fresh air passage; and a surface of the first air flow guiding member in contact with the fresh air passage is positioned above a shaft of the choke valve and a shaft of the throttle valve.
10. The carburetor for a stratified scavenging engine according to claim 8, further comprising an additional air flow guiding member that is arranged in the air-fuel mixture passage, wherein the throttle valve includes a shaft; the additional air flow guiding member is formed in a plate-like shape; the additional air flow guiding member is positioned such that the additional air flow guiding member resides below and near the throttle valve; and a surface of the additional air flow guiding member in contact with the air-fuel mixture passage is positioned lower than the shaft of the throttle valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PRESENT INVENTION
(21) Preferred embodiments of the present invention are described below with reference to the accompanying drawings.
(22)
(23) The engine body 2 is a stratified scavenging type engine. There are various specific configurations of stratified scavenging two-stroke engines. The mechanism and functionality of stratified scavenging engines are described in detail in Japanese Patent Laid-Open No. JP2002-227653 (U.S. Pat. Appln. No. 2002/139326 A1)and International Publication No. WO 98/57053, (U.S. Pat. No. 6,289,856)the contents of which are incorporated herein by reference.
(24) The features of a stratified scavenging two-stroke engine may be summarized as follows: The stratified scavenging two-stroke engine includes, as in the case of typical two-stroke engines, a scavenging passage whose lower end communicates with a crankcase and whose upper end communicates with a combustion chamber. Further, the crankcase is filled with an air-fuel mixture. The air-fuel mixture in the crankcase is introduced via the scavenging passage into the combustion chamber.
(25) Referring to
(26) The engine body 2 is configured to introduce, in a scavenging stroke, leading air (fresh air) that does not contain any fuel component into the combustion chamber 18 immediately before introducing the air-fuel mixture of the crankcase 14 into a combustion chamber 18, in other words, at an early stage of the scavenging stroke.
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(28) Various exemplary carburetors 4 are illustrated in
(29) Ports that discharge fuel into the intake air passage 20 may include as in the case of a conventional carburetor, a main nozzle 30 pertaining to a main system and slow ports 32 pertaining to a slow system. The main nozzle 30 is positioned in position near the top of the venturi section 26. The main nozzle 30 may be substituted by a main port. The slow ports 32 are positioned in position near the circumference of the throttle valve 22 in its fully-closed state. The slow ports 32 comprise first to third idle ports 34-1 to 34-3.
(30) The first idle port 34-1 is called a primary idle port. The first idle port 34-1 is positioned on the downstream side in the direction of air flow. The third idle port 34-3 is positioned on the upstream side in the direction of air flow. The second idle port 34-2 is positioned between the first idle port 34-1 and the third idle port 34-3.
(31) In an idle operation, the throttle valve 22 is placed in a fully-closed state. In this state, fuel is supplied via the first idle port 34-1. In a partial operation, the throttle valve 22 is placed in a half-opened state. In this state, the fuel is supplied not only via the first to third idle ports 34-1 to 34-3 but also via the main nozzle 30.
(32) In a high-speed operation, the throttle valve 22 is placed in a fully-opened state. The high-speed operation is called full throttle (full-open) operation. In the high-speed operation, as in the case of the above-described partial operation, the fuel is supplied via the first to third idle ports 34-1 to 34-3 and the main nozzle 30. In the high-speed operation, a large amount of fuel is supplied to the intake air passage 20. Accordingly, in the high-speed operation, the fuel that is supplied via the main nozzle 30 positioned at the top of the venturi section 26 accounts for the primary part of the whole amount of fuel supplied to the intake air passage 20.
(33) In the carburetors 401 to 404 according to the first to fourth embodiments illustrated in
(34) The first air flow guiding member 50 illustrated in
(35) In the illustrated carburetors 401 to 404, both ends of the horizontal plate part 50a in its width direction are in abutment with the wall surface defining the intake air passage 20. As a variation of the first air flow guiding member 50, the first air flow guiding member 50 may include a horizontal plate part 50a and a suspended support part 50b (indicated by virtual lines) extending upward from the both ends in the width direction of the horizontal plate part 50a.
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(37) The carburetor 401 according to the first embodiment (
(38) As can be appreciated from
(39) When the first air flow guiding member 50 includes the horizontal plate part 50a having its length extending in the gas flow direction A and the plate-like suspended support part 50b (indicated by virtual lines) extending upward from the both ends in the width direction of the horizontal plate part 50a, then, as can be best appreciated from
(40) In addition, the upstream-side edge of the plate-like suspended support part 50b may have a contour shape extending from the horizontal plate part 50a and being inclined toward the upstream side (
(41) The downstream-side edge of the plate-like suspended support part 50b may have a contour shape extending from the horizontal plate part 50a and being inclined toward the downstream side (
(42) The right and left suspended support parts 50b illustrated by virtual lines in
(43) According to the carburetors 401 to 404 of the first to fourth embodiments (
(44) In the piston-valve-type two-stroke engine body 2, the crankcase 14 is first filled with the air-fuel mixture in the process of the piston 16 leaving the bottom dead center and moving up, and then fresh air is supplied to the scavenging passage. Accordingly, in the fresh air passage 10 and the air-fuel mixture passage 12 in the carburetors 401 to 404 according to the first to fourth embodiments, the flow of air-fuel mixture is first created in the air-fuel mixture passage 12, and then the flow of air is created in the fresh air passage 10.
(45) Referring to
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(47) The illustrated carburetors 405 and 406 according to the fifth and sixth embodiments include the above-described first air flow guiding member 50 whose functions and effects have been described above.
(48) The second air flow guiding member 52 is arranged in a position in association with the main nozzle 30. The main nozzle 30 may be a main port. When described with reference to the carburetors illustrated in
(49) The second air flow guiding member 52 sends downstream the whole amount of the fuel discharged from the main nozzle 30 by virtue of the air flow created by the second air flow guiding member 52. As long as this function is effective, any relative positions of the main nozzle 30 and the second air flow guiding member 52 with respect to each other may be employed. For example, the second air flow guiding member 52 may be arranged such that the main nozzle 30 is positioned near the upstream end of the second air flow guiding member 52.
(50) The downstream end of the second air flow guiding member 52 may be positioned between the choke valve 24 and the throttle valve 22 (
(51) A third air flow guiding member 54, which is illustrated in
(52) The lower surface of the plate-like third air flow guiding member 54 is positioned below the choke valve shaft 24a. The upstream-side end of the third air flow guiding member 54 may optionally be positioned near the choke valve shaft 24a. The third air flow guiding member 54 may optionally extend to the downstream side to a larger extent than the downstream-side edge of the choke valve 24. It should be noted that it is necessary to design the length of the third air flow guiding member 54 such that the downstream end of the third air flow guiding member 54 does not interfere with opening/closing of the throttle valve 22.
(53) The above-described third air flow guiding member 54 may be provided in the carburetors 401 to 404 of the above-described first to fourth embodiments.
(54) The carburetors 405 and 406 according to the fifth and sixth embodiments (
(55) In addition, by virtue of the plate-like third air flow guiding member 54 arranged below and near the choke valve 24, it is made possible to adjust the flow of gas in the air-fuel mixture passage 12 in the carburetor such that the gas flows along the axis 20a of the intake air passage 20, and thereby prevent entry of the air-fuel mixture flowing in the air-fuel mixture passage 12 into the fresh air passage 10 in the carburetor.
(56) Although the carburetors 405 and 406 of the above-described fifth and sixth embodiments (
(57) A carburetor 407 according to a seventh embodiment (
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(59) The carburetor 409 according to the ninth embodiment further includes a fourth air flow guiding member 56. The fourth air flow guiding member 56 has a plate-like shape, and extends in parallel with the throttle valve 22 such that it resides below and near the throttle valve 22. The lower surface of the fourth air flow guiding member 56 is positioned below the throttle valve shaft 22a.
(60) By virtue of the plate-like fourth air flow guiding member 56, the flow of the air-fuel mixture in the air-fuel mixture passage 12 is adjusted. It will be appreciated that the fourth air flow guiding member 56 may be provided in other carburetors such as the carburetors 401 to 408 according to the first to eighth embodiments.
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(62) The fifth air flow guiding member 58 includes a relatively short tunnel section 58b fixed to the horizontal plate part 58a. The tunnel section 58b is positioned to face the main nozzle 30. The lower surface of the tunnel section 58b is configured by a curved surface that is downward convex when the carburetor 410 is viewed in its longitudinal section.
(63) In a modified example, the fifth air flow guiding member 58 may include right and left upright walls 58c, so that the above-described horizontal plate part 58a is coupled to the upper ends of the upright walls 58c.
(64) The main nozzle 30 of the carburetors 407 to 410 according to the above-described seventh to tenth embodiment may be substituted by a main port.
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(67) The tunnel-like second air flow guiding member 52 may take, as described above, any cross section and length as appropriate. An example thereof is illustrated in
(68) According to the carburetor 413 of the thirteenth embodiment, the inlet of the second air flow guiding member 52 is larger than the outlet (downstream end) thereof, so that it is made possible to take in larger amount of air and thereby create the air-fuel mixture using the larger amount of air. In addition, the uniformity of the flow direction of the air-fuel mixture coming out of the second air flow guiding member 52 is effectively maintained.
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(70) The main nozzle 30 of the carburetors 411 to 414 (
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(75) In any one of the above-described carburetors 401 to 417, when the throttle valve 22 is fully opened, a portion of the air of the intake air that entered the intake air passage 20, that is, a portion of air flowing through the fresh air passage 10 is allowed to enter the air-fuel mixture passage 12 from the upstream side of the throttle valve 22. Thus, it is made possible to increase the amount of air-fuel mixture supplied to the engine.
(76) While the invention has been described with reference to the specific exemplary embodiment, it will be apparent to those skilled in the art that various changes and modifications can be made to the specific embodiment without departing from the spirit and scope of the invention as defined in the claims.
REFERENCE SIGNS LIST
(77) A Flow of gas in an intake air passage 1 Stratified scavenging engine 4 Carburetor 10 Fresh air passage 12 Air-fuel mixture passage 14 Crankcase 16 Piston 18 Combustion chamber 20 Intake air passage 20a Axis of intake air passage 22 Throttle valve 22a Throttle valve shaft 24 Choke valve 24a Choke valve shaft 26 Venturi section 30 Main nozzle 36 Main port 50 First air flow guiding member 52 Second air flow guiding member (tunnel shape) 54 Plate-like third air flow guiding member 56 Plate-like fourth air flow guiding member 58 Fifth air flow guiding member