Quick coupler
09903091 ยท 2018-02-27
Assignee
Inventors
- Takuya Tsukada (Takatsuki, JP)
- Kenichi Higuchi (Hirakata, JP)
- Akira Hashimoto (Hirakata, JP)
- Hisao Asada (Kyotanabe, JP)
- Tsuyoshi Yoshida (Tokyo, JP)
- Daijiro Ito (Hirakata, JP)
Cpc classification
E02F3/3604
FIXED CONSTRUCTIONS
E02F3/3622
FIXED CONSTRUCTIONS
E02F3/365
FIXED CONSTRUCTIONS
E02F3/3627
FIXED CONSTRUCTIONS
E02F9/2271
FIXED CONSTRUCTIONS
International classification
Abstract
A quick coupler includes a coupler body having a first hook, a lock member, a slidable second hook, a hydraulic cylinder, and a connecting pin connecting the cylinder and coupler body. The lock member is movable between locking and unlocking positions in which the lock member protrudes into and retracts from an opening of the first hook. The cylinder includes first and second end portions connected to the coupler body and the second hook, respectively. The cylinder extends and contracts to cause the second hook to slide away from and towards the first hook, respectively. The coupler body includes a support hole moveably supporting the connecting pin in an extension and contraction direction of the cylinder. The first end portion of the cylinder moves away from the second end portion within a movability range of the connecting pin to move the lock member from the unlocking to locking position.
Claims
1. A quick coupler comprising: a coupler body including a first hook; a lock member provided movable to a locking position in which the lock member protrudes into an opening of the first hook, and an unlocking position in which the lock member retracts from the locking position; a second hook provided slidably with respect to the coupler body; a hydraulic cylinder including a piston rod, a first end portion, and a second end portion, the first end portion being connected to the coupler body and the second end portion connected to the second hook, the hydraulic cylinder extending to cause the second hook to slide away from the first hook, the hydraulic cylinder contracting to cause the second hook to slide towards the first hook; a connecting pin connecting the first end portion of the hydraulic cylinder and the coupler body; and an urging member urging the second end portion to be moved away from the first end portion, the urging member being disposed within an internal space of the piston rod, the coupler body including a support hole moveably supporting the connecting pin in an extension and contraction direction of the hydraulic cylinder, and the first end portion of the hydraulic cylinder moving away from the second end portion within a movability range of the connecting pin and thereby moving the lock member from the unlocking position to the locking position.
2. The quick coupler according to claim 1, wherein the support hole is an elongated hole that extends in the extension and contraction direction of the hydraulic cylinder.
3. The quick coupler according to claim 1, wherein the quick coupler is a member configured to attach an attachment via a first pin and a second pin, the coupler body further includes a pin retaining portion disposed facing an opening of the second hook, and a width of a gap between a tip of the second hook and the pin retaining portion is less than a diameter of the second pin while the second hook is locked with the second pin.
4. The quick coupler according to claim 1, further comprising an elastic member inserted into the support hole.
5. The quick coupler according to claim 1, wherein the lock member includes a proximal end portion rotatably supported on the coupler body, a distal end portion protruding into the opening of the first hook in the locking position, and a recessed portion positioned between the proximal end portion and the distal end part, the first end portion of the hydraulic cylinder includes a convex portion protruding towards the lock member, and the lock member is positioned in the unlocking position when the convex portion is positioned in the recessed portion.
6. The quick coupler according to claim 5, wherein the lock member includes an inclined surface connected to the recessed portion, the inclined surface is disposed in a direction from the second end portion toward the first end portion with respect to the recessed portion, and the convex portion moves from the recessed portion to the inclined surface and presses against the inclined surface in order to move the lock member from the unlocking position to the locking position.
7. The quick coupler according to claim 1, wherein the coupler body includes a wall portion disposed facing the first end portion in the extension and contraction direction of the hydraulic cylinder.
8. The quick coupler according to claim 1, wherein the first end portion of the hydraulic cylinder moves toward the second end portion within the movability range of the connecting pin in order to move the lock member from the locking position to the unlocking position.
9. The quick coupler according to claim 1, wherein the second hook includes a protruding portion, the coupler body includes a groove in which the protruding portion is disposed, the protruding portion moves along the groove in order to slide the second hook with respect to the coupler body, and a stopper member is attached to the groove to retain the second hook.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(20) A quick coupler according to the embodiments will be discussed with reference to the drawings.
(21)
(22) As illustrated in
(23) A quick coupler 1 is connected to the arm 101 via an arm pin 104. The quick coupler 1 is connected to the link member 102 via a link pin 105. The quick coupler 1 is connected to the attachment 103 via a first pin 106 and a second pin 107.
(24)
(25) The coupler body 2 includes a first hook 4. The first hook 4 locks the first pin 106. The second hook 3 is separate from the coupler body 2. The second hook 3 locks the second pin 107.
(26) The direction in which the link pin support hole 12 is positioned with respect to the arm pin support hole 11 is referred to as forward and the opposite direction is referred to rearward in the quick coupler 1 according to the present embodiment. The direction where the first hook 4 and the second hook 3 are positioned with regard to the arm pin support hole 11 and the link pin support hole 12 is referred to as downward and the opposite direction is referred to as upward. The direction of the axis line of the arm pin support hole 11 and the axis line of the link pin support hole 12 is referred to as the width direction or laterally. However, the terms indicating the directions are specified when viewing the quick coupler 1 as described above and are not limited to the attachment direction of the quick coupler 1.
(27) The coupler body 2 includes a first side surface portion 13, a second side surface portion 14, and a wall portion 15. The first side surface portion 13 and the second side surface portion 14 have a planar shape that extends in the front-back direction and the up-down direction. The first side surface portion 13 and the second side surface portion 14 are disposed with a gap therebetween in the width direction. The wall portion 15 extends in the width direction and is disposed across the first side surface portion 13 and the second side surface portion 14.
(28) The coupler body 2 includes a first upper surface portion 16 and a second upper surface portion 17. The first upper surface portion 16 and the second upper surface portion 17 have a planar shape that extends in the front-back direction and the up-down direction. The first upper surface portion 16 protrudes upward from the first side surface portion 13. The second upper surface portion 17 protrudes upward from the second side surface portion 14. The arm pin support hole 11 and the link pin support hole 12 are provided so as to penetrate the first upper surface portion 16 and the second upper surface portion 17 in the width direction.
(29)
(30) The second hook 3 is supported by the coupler body 2 in a manner that allows sliding in the front-back direction. Specifically, a groove 18 that extends in the front-back direction is provided on the inside side surface of the first side surface portion 13. Although not illustrated in the drawings, a groove that extends in the front-back direction is provided similarly on the inside side surface of the second side surface portion 14. As illustrated in
(31) As illustrated in
(32) The hydraulic cylinder 5 includes a first end portion 22 and a second end portion 23. The first end portion 22 is connected to the coupler body 2. The second end portion 23 is connected to the second hook 3. Specifically, the hydraulic cylinder 5 includes a cylinder tube 24 and a piston rod 25. The first end portion 22 is included in the cylinder tube 24. The second end portion 23 is included in the piston rod 25.
(33) The coupler body 2 includes a support hole 26. The support hole 26 is provided so as to penetrate the first side surface portion 13 and the second side surface portion 14. The first end portion 22 is supported by the coupler body 2 via a first connecting pin 27. The first end portion 22 includes a through-hole 221 that extends in the width direction. The first connecting pin 27 is inserted into the first end portion 22 and the support hole 26. The first connecting pin 27 connects the first end portion 22 of the hydraulic cylinder 5 to the coupler body 2. The support hole 26 is an elongated hole that extends the extension and contraction direction of the hydraulic cylinder, that is, in the front-back direction. As a result, the support hole 26 moveably supports the first connecting pin 27 in the extension and contraction direction of the hydraulic cylinder 5.
(34) The second end portion 23 is connected to the second hook 3 via a second connecting pin 28. Specifically, the second end portion 23 includes a through-hole 231 that extends in the width direction. Moreover, the front portion of the second hook 3 includes a through-hole 301 that extends in the width direction. The second connecting pin 28 is inserted into the through-hole 231 of the second end portion 23 and the through-hole 301 of the second hook 3.
(35)
(36)
(37) The first urging member 6 illustrated in
(38) The abovementioned wall portion 15 is disposed above the first urging member 6 and the second urging member 7. Moreover, a portion of the wall portion 15 is disposed behind the hydraulic cylinder 5 and is disposed facing the first end portion 22 in the extension and contraction direction of the hydraulic cylinder 5.
(39) As illustrated in
(40) The lock member 8 is disposed above the first hook 4. The lock member 8 is connected to the coupler body 2 via a lock connecting pin 48. As illustrated in
(41) The lock member 8 includes a proximal end portion 38 and a distal end portion 39. The proximal end portion 38 is supported in a rotatable manner on the coupler body 2. The distal end portion 39 has a hook-like shape that is curved downward. That is, the distal end portion 39 includes a hook-like shape that is curved toward the first hook 4.
(42) The lock member 8 is provided to allow movement between a locking position and an unlocking position.
(43) As illustrated in
(44) The first end portion 22 of the hydraulic cylinder 5 moves to a holding position by moving away from the second end portion 23.
(45) Specifically, the first end portion 22 of the hydraulic cylinder 5 includes a convex portion 222 that protrudes toward the lock member 8. The convex portion 222 protrudes downward. The lock member 8 includes a recessed portion 41 and a receiving portion 42. The recessed portion 41 and the receiving portion 42 are positioned between the proximal end portion 38 and the distal end portion 39. The recessed portion 41 has a shape that is recessed downward from the upper surface of the lock member 8. The receiving portion 42 is positioned behind the recessed portion 41.
(46) As illustrated in
(47) More specifically, the lock member 8 includes an inclined surface 43 and a step portion 44 connected to the recessed portion 41. The inclined surface 43 and the step portion 44 are positioned between the proximal end portion 38 and the distal end portion 39. The inclined surface 43 is disposed in the direction extending from the second end portion 23 to the first end portion 22 with respect to the recessed portion 41. That is, the inclined surface 43 is disposed behind the recessed portion 41. The step portion 44 is disposed in the direction extending from the first end portion 22 to the second end portion 23 with respect to the recessed portion 41. That is, the step portion 44 is disposed in front of the recessed portion 41.
(48) As illustrated in
(49) An elastic member 45 illustrated in
(50) Next, operations for attaching the attachment 103 to the quick coupler 1 will be discussed. First, as illustrated in
(51) As illustrated in
(52) As illustrated in
(53) Moreover, the second end portion 23 moves forward so as to move away from the first end portion 22 due to the extension of the hydraulic cylinder 5. As a result, the second hook 3 slides forward so as to approach the pin retaining portion 29 and locks the second pin 107 (see arrows A4). The second hook 3 is held while the second hook 3 is locked with the second pin 107. Because the second hook 3 applies pressure to the second pin 107 due to the hydraulic cylinder 5, the first connecting pin 27 is firmly held at the rear end of the support hole 26. As a result, the lock member 8 is firmly held in the locking position.
(54) As described above, the attachment 103 is attached to the quick coupler 1. As illustrated in
(55) Next, operations for detaching the attachment 103 from the quick coupler 1 will be discussed. As illustrated in
(56) The second hook 3 moves as far as the stoke end toward the rear due to the contraction of the hydraulic cylinder 5. As illustrated in
(57) Next, the quick coupler 1 or the attachment 103 rotates around the first pin 106 whereby the second pin 107 is detached from between the second hook 3 and the pin retaining portion 29 (see arrow A7). The first hook 4 then is detached from the first pin 106 (see arrow A8). As described above, the attachment 103 is detached from the quick coupler 1.
(58) Moving the lock member 8 to the locking position (arrow A3 in
(59) As described above, the retaining function can be automatically carried out due to the lock member 8 when attaching the attachment 103 to the quick coupler 1 according to the present embodiment. Moreover, the retaining function can be actuated by the lock member 8 by moving the first end portion 22 of the hydraulic cylinder 5 along the support hole 26. As a result, the size of the quick coupler can be reduced.
(60) The width W1 of the gap between the tip of the second hook 3 and the pin retaining portion 29 is less than the width W2 of the opening of the second hook 3 while the second hook 3 is nearest the pin retaining portion 29. Consequently, even if the first hook 4 is damaged, the second pin 107 is prevented from going through the gap between the tip of the second hook 3 and the pin retaining portion 29. As a result, detachment of the attachment 103 can be prevented.
(61) The second end portion 23 is urged so that the second end portion 23 moves away from the first end portion 22 due to the first urging member 6 and the second urging member 7. As a result, even if the extension force of the hydraulic cylinder 5 is lost due to a breakdown of the hydraulic system and the like, the second hook 3 is held in place by the first urging member 6 and the second urging member 7 while the second hook 3 is locked with the second pin 107. Moreover, the lock member 8 is held in the locking position even if the extension force of the hydraulic cylinder 5 is lost because the state of the first end portion 22 being spaced away from the second end portion 23 is maintained due to the first urging member 6 and the second urging member 7. As a result, detachment of the attachment 103 can be prevented.
(62) The elastic member 45 is inserted into the support hole 26. That is, the first connecting pin 27 receives resistance due to the elastic force when the first end portion 22 moves from the holding position to the release position. As a result, the movement toward the release position of the first end portion 22 can be delayed. Consequently, the second pin 107 is first removed from the second hook 3 and then the lock member 8 can be released. The elastic member 45 may be disposed so that the lock member 8 is released first and then the second pin 107 is removed from the second hook 3.
(63) The wall portion 15 of the coupler body 2 is disposed facing the first end portion 22 in the extension direction of the hydraulic cylinder 5. As a result, the hydraulic cylinder 5 remains inside the coupler body 2 due to the wall portion 15 even if the first connecting pin 27 is damaged. As a result, the first pin 106 and the second pin 107 can be prevented from being respectively slipping out of the first hook 4 and the second hook 3. As a result, detachment of the attachment 103 can be prevented.
(64) Next, a quick coupler 10 according to a second embodiment will be explained.
(65) A stopper spring member 94 for retaining the second hook 3 is provided in the groove 18 of the coupler body 2 in the quick coupler according to the second embodiment. However, the stopper spring member 94 may be omitted. The same reference numerals are attached to the components common to the first embodiment in
(66) Next, the hydraulic cylinder 61 will be discussed in detail.
(67)
(68) The hydraulic cylinder 61 of the present embodiment is provided with a cylinder tube 62, a piston rod 63, a piston 64, a guide member 65, a first urging member 66, a second urging member 67, and a hold ring 68.
(69) The piston 64 of the hydraulic cylinder 61 of the present embodiment slides inside the cylinder tube 62 due to the supply of hydraulic fluid, and the piston rod 63 connected to the piston 64 extends and contracts. The extension direction of the piston rod 63 is indicated by arrow A and the direction in which the piston rod 63 is drawn into the cylinder tube 62 (also referred to as contraction direction) is indicated by arrow B. A second end portion 76 of the piston rod 63 forms a connecting portion with a member to be moved by the hydraulic cylinder 61 as illustrated in
(70) As illustrated in
(71) The cylinder tube 62 is a member in which the external appearance thereof is substantially a cylinder as illustrated in
(72) As illustrated in
(73) The first end portion 72 is a cylindrically shaped member and is provided so as to cover the end on the contraction direction B side of the cylindrical portion 71. The first end portion 72 is joined to the cylindrical portion 71. A protruding portion 87 which protrudes in the extension direction A is formed on a bottom surface 72a which is the inner surface of the first end portion 72. The protruding portion 87 mates with the below mentioned guide member 65.
(74) The lid portion 73 is provided so as to close the end in the extension direction A of the cylindrical portion 71. The lid portion 73 is a cylindrically shaped member including an insertion hole 88 into which the piston rod 63 is inserted. A sealing member is provided on the edge of the insertion hole 88 of the lid portion 73 and the sealing member seals the gap between the lid portion 73 and the piston rod 63 so that hydraulic fluid does not leak.
(75) An insertion portion 89 which is inserted into the cylinder tube 62 is provided on the end on the contraction direction B side of the lid portion 73. The outer circumferential surface of the insertion portion 89 is formed in a threaded shape.
(76) A threaded shape is formed on the inside of an end portion 86 on the extension direction A side of the cylindrical portion 71. The end portion 86 and the insertion portion 89 are engaged by screwing the lid portion 73 to the cylindrical portion 71.
(77) A recessed portion 90 is formed on the outer circumference of the insertion portion 89 and an O-ring and the like is inserted into the recessed portion 90 to seal the gap between the cylindrical portion 71 and the lid portion 73.
(78) As illustrated in
(79) The support portion 92 is positioned between the first end portion 72 and the lid portion 73 in the longitudinal direction of the cylinder tube 62. Specifically, the support portion 92 is positioned between the first end portion 72 and the cylindrical portion 71 in the longitudinal direction of the cylinder tube 62. The support portion 92 includes a convex portion 922 that corresponds to the convex portion 222 of the first embodiment. Moreover, a first connecting pin 93 which corresponds to the first connecting pin 27 of the first embodiment is provided on the support portion 92. The cylinder tube 62 is supported by the coupler body 2 via the first connecting pin 93.
(80) The piston rod 63 is inserted into the insertion hole 88 of the lid portion 73 in a manner that allows movement in the longitudinal direction (extension and contraction direction), and the longitudinal direction of the piston rod 63 matches the extension and contraction direction.
(81) The piston rod 63 includes a cylindrically shaped cylindrical portion 77 including openings at both ends, and the second end portion 76 disposed so as to close the opening on the extension direction A side of the cylindrical portion 77. As a result, an internal space 78 which extends in the extension direction A from an end surface 77b on the contraction direction B side of the cylindrical portion 77, is formed in the piston rod 63.
(82) That is, the internal space 78 is formed by being enclosed by an inner circumferential surface 77a of the cylindrical portion 77 and an inside surface 76a on the contraction direction B of the second end portion 76. The internal space 78 includes an opening 78a (see
(83) A connecting portion for connecting the members driven by the abovementioned hydraulic cylinder 61 is formed on the second end portion 76 which is the end on the extension direction A side.
(84) The piston 64 is a toric member and is fixed to the outer circumference of the piston rod 63. The piston 64 is disposed in the proximity of the end surface 77b on the contraction direction B side of the piston rod 63. The piston 64 slides over the inner circumferential surface 71a of the cylindrical portion 71 of the cylinder tube 62.
(85) The space inside the cylinder tube 62 is divided by the piston 64 into a first space 69 on the extension direction A side of the piston 64 and a second space 70 on the contraction direction B of the piston 64. The first flowpath 74 is connected to the first space 69 and the second flowpath 75 is connected to the second space 70.
(86) The piston rod 63 is inserted into the piston 64 and the end surface 77b on the contraction direction B of the piston rod 63 abuts the bottom surface 72a in the contracted state illustrated in
(87) The guide member 65 is a cylindrical member for guiding the below mentioned first urging member 66 and the second urging member 67, and is disposed inside the cylinder tube 62 so that the longitudinal direction of the guide member 65 extends in the extension and contraction direction. The guide member 65 is disposed on the inside in the radial direction of the cylindrical portion 77 of the piston rod 63 in the hydraulic cylinder 61 (
(88) The guide member 65 includes an opening 82 in an end 81 in the contraction direction B and the protruding portion 87 is mated with the opening 82. The end 81 of the guide member 65 is held in the middle of the bottom surface 72a due to the protruding portion 87 mating with the end 81 in this way.
(89) A protrusion 83 is formed around the circumference protruding toward the outside in the radial direction in the proximity of the bottom surface 72a of the guide member 65. An end 85b on the contraction direction B side of the below mentioned second urging member 67 abuts with the protrusion 83.
(90) The guide member 65 is formed so that the length in the extension and contraction direction of the guide member 65 overlaps the piston rod 63 in the state in which the piston rod 63 is extended the most as illustrated in
(91) The first urging member 66 and the second urging member 67 have coil shapes and are disposed in a row in the extension and contraction direction. The first urging member 66 and the second urging member 67 are coil springs. However, the first urging member 66 and the second urging member 67 may be members other than coil springs.
(92) The first urging member 66 and the second urging member 67 are disposed so that the center axes thereof follow the extension and contraction direction. The first urging member 66 and the second urging member 67 are inserted into the internal space 78 of the piston rod 63 and are disposed between the outer circumferential surface 65a of the guide member 65 and the inner circumferential surface 77a of the piston rod 63. The first urging member 66 is disposed on the extension direction A side of the second urging member 67.
(93) A protruding portion 91 which protrudes in the contraction direction B is formed on the inside surface 76a on the contraction direction B side of the second end portion 76. An end 84a on the extension direction A side of the first urging member 66 is formed on the ring-like gap formed between the protruding portion 91 and the cylindrical portion 77.
(94) The end 85b on the contraction direction B side of the second urging member 67 abuts with the protrusion 83.
(95) The hold ring 68 is a member for holding the guide member 65 in the approximate middle of the internal space 78, and is disposed between the outer circumferential surface 65a of the guide member 65 and the inner circumferential surface 77a of the piston rod 63. The hold ring 68 is disposed between an end 84b on the contraction direction B side of the first urging member 66 and an end 85a on the extension direction A side of the second urging member 67, and the ends 84b and 85a abut with the hold ring 68.
(96) The hold ring 68 slides over the outer circumferential surface 65a of the guide member 65 and the inner circumferential surface 77a of the piston rod 63 during extension and contraction. The hold ring 68 is disposed in approximately the middle in the extension and contraction direction of the guide member 65 in
(97) By providing the hold ring 68 in this way, the guide member 65 is held in approximately the middle of the piston rod 63 by the hold ring 68. The guide member 65 is held by the hold ring 68 and the end 81 of the guide member 65 is held in the middle of the bottom surface 72a by the protruding portion 87. In this way, the guide member 65 is held in two locations and is disposed with precision in the middle of the piston rod 63.
(98) As described above, the first urging member 66, the hold ring 68, and the second urging member 67 are disposed in order from the extension direction A side, and the first urging member 66 and the second urging member 67 elastically urge the piston rod 63 in the extension direction A.
(99) The first urging member 66, the second urging member 67, and the hold ring 68 are not joined to other members and are fit loosely with the guide member 65. Moreover, the guide member 65 is engaged only with the protruding portion 87 of the cylinder tube 62 and is not joined to the first end portion 72.
(100) As a result, the hydraulic cylinder 61 can be assembled easily by performing: a step for disposing the second urging member 67, the hold ring 68, and the first urging member 66 in order on the guide member 65; a step for fitting, to the protruding portion 87, the guide member 65 including the second urging member 67, the hold ring 68, and the first urging member 66 disposed thereon; and a step for attaching by screwing the lid portion 73 onto the cylindrical portion 77 while inserting the piston rod 63.
(101) Hydraulic fluid is supplied into the first space 69 in the contracted state illustrated in
(102) When the hydraulic fluid is supplied to the second space 70 via the second flowpath 75 and the hydraulic fluid is discharged from the first space 69, the piston 64 slides inside the cylinder tube 62 and moves in the extension direction A due to the hydraulic pressure from the state of the hydraulic cylinder 61 being contracted illustrated in
(103) At this time, the piston 64 moves in the extension direction A due to the hydraulic pressure and the urging force of the first urging member 66 and the second urging member 67.
(104) The piston rod 63 and the piston 64 then moves in the extension direction A until the end surface 64a on the extension direction A side of the piston 64 abuts the end surface 89a on the contraction direction B side of the insertion portion 89 of the lid portion 73.
(105) As a result, a stroke L attains the length between the end surface 64a and the end surface 89a in the hydraulic cylinder 61 of the present embodiment.
(106) The piston rod 63 is held in the extended state due to the hydraulic pressure brought about by the hydraulic fluid supplied to the second space 70, and due to the urging force from the first urging member 66 and the second urging member 67 in the extended state illustrated in
(107) The extended state illustrated in
(108) That is, the hydraulic cylinder 61 of the present embodiment is able to maintain the extended state even when hydraulic pressure is not applied to the second space 70.
(109) The hydraulic cylinder 61 of the present embodiment is provided with the cylinder tube 62, the piston rod 63, piston 64, the first urging member 66 and the second urging member 67 (examples of spring members). The piston rod 63 is inserted into the cylinder tube 62 such that the longitudinal direction of the piston rod 64 extends in the extension and contraction direction (extension direction A and contraction direction B). The piston 64 is fixed to the piston rod 63 and slides on the inner circumferential surface 71a of the cylinder tube 62. The first urging member 66 and the second urging member 67 are disposed in the extension and contraction direction of the piston rod 63 and urge the piston rod 63 in the extension direction A. The piston rod 63 includes the opening 78a at the end surface 77b on the contraction direction B side and the internal space 78 extending in the extension direction A from the opening 78a is formed in the piston rod 63. The first urging member 66 and the second urging member 67 are inserted into the internal space 78.
(110) In this way, the internal space 78 is formed inside the piston rod 63 and the first urging member 66 and the second urging member 67 are inserted into the internal space 78. Accordingly, the first urging member 66 and the second urging member 67 only contract until the end surface 77b of the piston rod 63 abuts the bottom surface 72a of the cylinder tube 62. That is, excessive contraction of the first urging member 66 and the second urging member 67 does not occur even without the provision of a spring seat.
(111) As a result, a large stroke can be attained without increasing the size of the hydraulic cylinder.
(112) Moreover, the piston rod 63 is urged in the extension direction A and the extension state is maintained by the first urging member 66 and the second urging member 67 even if no hydraulic fluid is supplied.
(113) The hydraulic cylinder 61 of the abovementioned embodiment is further provided with the cylindrically shaped guide member 65. The first urging member 66 and the second urging member 67 have coil shapes. The guide member 65 is disposed inside the first urging member 66 and the second urging member 67 so that the longitudinal direction of the guide member 65 follows the extension and contraction direction. The end 81 (example of one end) of the guide member 65 is held on the bottom surface 72a of the cylinder tube 62 facing the end surface 77b of the piston rod 63.
(114) As a result, buckling of the first urging member 66 and the second urging member 67 can be prevented because the guide member 65 is able to guide the first urging member 66 and the second urging member 67 in the extension and contraction direction. As a result, the length of the piston rod 63 can be increased and the stroke can be further increased.
(115) Moreover, the position of the guide member 65 can be held in a predetermined position (for example, the middle) inside the cylinder tube 62.
(116) At least the end 81 (example of one end) side of the guide member 65 has a cylindrical shape in the hydraulic cylinder 61 of the above embodiment. The cylinder tube 62 includes the protruding portion 87 that protrudes from the bottom surface 72a in the extension direction A. The end 81 (one end) of the guide member 65 is held on the bottom surface 72a by fitting with the protruding portion 87 in the inside of the cylindrical shape.
(117) The guide member 65 is held on the bottom surface 72a with the simple assembly of fitting the guide member 65 onto the protruding portion 87 in this way, and the end 81 of the guide member 65 can be held in the middle of the bottom surface 72a as illustrated in
(118) The first urging member 66 and the second urging member 67 of the hydraulic cylinder 61 of the above embodiment have coil shapes. The length of the first urging member 66 and the second urging member 67 is less than the natural length in the state in which the hydraulic cylinder 61 is extended the most.
(119) In this way, because the length of the first urging member 66 and the second urging member 67 is shorter than the natural length in the state in which the piston rod 63 is extended the most from the cylinder tube 62, the piston rod 63 is maintained in the extended state by the first urging member 66 and the second urging member 67 even when no hydraulic fluid is supplied.
(120) The hydraulic cylinder 61 of the above embodiment is further provided with the hold ring 68 (example of the ring-like member). The hold ring 68 is disposed between the outer circumferential surface 65a of the guide member 65 and the inner circumferential surface 77a of the internal space 78 and slides on the outer circumferential surface 65a and the inner circumferential surface 77a. The first urging member 66 and the second urging member 67 are divided by being disposed on either side of the hold ring 68.
(121) Due to the hold ring 68 being disposed in this way, the guide member 65 is held by the hold ring 68 as well as the bottom surface 72a and the guide member 65 can be held more reliably in the predetermined position.
(122) Moreover, because the guide member 65 is fitted onto the protruding portion 87, the guide member 65 can be held in two locations by merely fitting the hold ring 68 on the guide member 65 and the guide member 65 can be held precisely with a simple assembly.
(123) The guide member 65 in the hydraulic cylinder 61 of the above embodiment includes the protrusion 83. The protrusion 83 protrudes toward the outside in the radial direction. The end 84a on the extension direction A side of the first urging member 66 abuts the inside surface 76a on the extension direction A side of the internal space 78, and the end 85b on the contraction direction B side of the second urging member 67 abuts the protrusion 83.
(124) Due to the above configuration, the extension state is maintained by the first urging member 66 and the second urging member 67 even if no hydraulic fluid is supplied.
(125) The piston rod 63 is urged in the extension direction A and the extension state is maintained by the first urging member 66 and the second urging member 67.
(126) While the end 85b of the second urging member 67 in the above embodiment abuts the protrusion 83 of the guide member 65, the protrusion 83 may not be provided and the end 85b may abut the bottom surface 72a.
(127) Moreover, while the protrusion 83 is formed in the proximity of the bottom surface 72a in the above embodiment, the protrusion 83 is not limited in this way and the protrusion 83 may be formed further to the extension direction A side than indicated in
(128) While the protruding portion 91 is provided on the inside surface 76a of the second end portion 76 and the end 84a of the first urging member 66 is fitted between the protruding portion 91 and the cylindrical portion 77 in the above embodiment, the protruding portion 91 may not be provided and the end 84a may only abut the inside surface 76a.
(129) While the first urging member 66 and the second urging member 67 are provided by being divided by the hold ring 68 in the above embodiment, the first urging member 66 and the second urging member 67 may be further divided.
(130) While the guide member 65 is not joined to the first end portion 72 and the first urging member 66, the second urging member 67, and the hold ring 68 are not joined together for the easy assembling in the above embodiment, the above members may be joined by welding and the like.
(131) While the hold ring 68 is provided and the first urging member 66 and the second urging member 67 are provided on either side of the hold ring 68 in the above embodiment, the hold ring 68 may not be provided and the two urging members may not be divided.
(132) The guide member 65 of the hydraulic cylinder 161 illustrated in
(133) Because the hold ring 68 is not provided in the hydraulic cylinder 161 illustrated in
(134) The urging member 166 is disposed between the outer circumferential surface 65a of the guide member 65 and the inner circumferential surface 77a of the internal space 78. An end 166a on the extension direction A side of the urging member 166 is disposed between the protruding portion 91 and the cylindrical portion 77, and an end 166b on the contraction direction B side of the urging member 166 abuts with the bottom surface 72a of the cylinder tube 62 that is the inner surface of the first end portion 72.
(135) Because the guide member 65 is formed integrally with the first end portion 72 in the hydraulic cylinder 161 illustrated in
(136) While the guide member 65 is formed integrally with the first end portion 72 in the hydraulic cylinder 161, the guide member 65 may be fixed to a second end portion 76 by welding and the like.
(137) While the guide member 65 is provided in the hydraulic cylinder 161 illustrated in
(138) As illustrated in
(139) An end 266a on the extension direction A of the urging member 266 is fitted between the protruding portion 91 and the cylindrical portion 77. Moreover, the protruding portion 87 is fitted to the inside of an end 266b on the contraction direction B of the urging member 266. The position of the urging member 266 is held in the middle of the cylinder tube 62 in the extended state illustrated in
(140) Because the guide member 65 is not provided in the hydraulic cylinder 261, the length of the urging member 166 cannot be as long as that of the hydraulic cylinder 161. As a result, while the cylindrical portion 71 of the cylinder tube 62 is formed shorter than the cylindrical portion 71 in the above hydraulic cylinder 161 as illustrated in the external view in
(141) The first urging member 66 and the second urging member 67 are disposed inside the hydraulic cylinder 61 in the quick coupler 10 according to the second embodiment as discussed above. As a result, the first urging member 66 and the second urging member 67 can be prevented from coming into contact with the hydraulic pipe 21 during the operation of the quick coupler 10. Moreover, the adhesion of foreign matter such as sand on the first urging member 66 and the second urging member 67 can be prevented.
(142) Because a space for disposing the urging member inside the coupler body 2 and a space for preventing interference between the urging member and the hydraulic pipe 21 can be omitted, an increase in the size of the quick coupler 10 can be prevented.
(143) The first connecting pin 93 is provided on the cylinder tube 62 and is disposed between the first end portion 72 and the lid portion 73 in the axial direction of the cylinder tube 62. As a result, the overall length of the hydraulic cylinder 61 can be reduced in comparison to when the first connecting pin 93 is provided on the first end portion 72 of the cylinder tube 62. Consequently, an increase in the size of the quick coupler 10 can be suppressed.
(144) Although embodiments of the present invention have been described so far, the present invention is not limited to the above embodiments and various modifications may be made within the scope of the invention.
(145) The shape of the support hole 26 is not limited to an elongated hole and may be changed. For example, the support hole 26 may have a circular shape or an elliptical shape larger than the first connecting pin 27.
(146) The lock member 8 is not limited to the configuration of the above embodiments and may be changed. For example, the recessed portion 41, the inclined surface 43, or the step portion 44 may not be provided on the lock member 8. The lock member 8 may move between the locking position and the unlocking position with a linear or a curved movement instead of rotating.
(147) The width of the gap between the tip of the second hook 3 and the pin retaining portion 29 may be equal to or greater than the width of the opening of the second hook 3 while the second hook 3 is nearest the pin retaining portion 29. Alternatively, the tip of the second hook 3 and the pin retaining portion 29 may come into contact with each other.
(148) The urging member is not limited to a spring and may be configured as another member that produces an urging force such as an elastic material or a fluid such as a gas or a liquid. The number of the urging members is not limited to two and there may be two or more urging members, or one urging member.
(149) The elastic member 45 may be omitted. The wall portion 15 of the coupler body 2 may be omitted.
(150) The configuration of hydraulic cylinder 61 according to the second embodiment may be changed.
INDUSTRIAL APPLICABILITY
(151) According to the present invention, a quick coupler can be provided that is small in size and that can enable the automatic actuation of a retaining function with the lock member when attaching the attachment.