Process for the production of solar cells using printable doping media which inhibit the diffusion of phosphorus
20180053873 ยท 2018-02-22
Assignee
Inventors
Cpc classification
H01L31/0682
ELECTRICITY
H01L21/2254
ELECTRICITY
Y02E10/547
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L21/2255
ELECTRICITY
H01L31/1804
ELECTRICITY
International classification
H01L31/18
ELECTRICITY
H01L21/22
ELECTRICITY
H01L31/068
ELECTRICITY
H01L21/225
ELECTRICITY
Abstract
The present invention relates to a novel printable medium in the form of a hybrid sol and/or gel based on precursors of inorganic oxides for use in a simplified process for the production of solar cells, in which the medium according to the invention functions both as doping medium and also as diffusion barrier.
Claims
1. Printable hybrid sols and/or gels based on precursors of inorganic oxides which are printed selectively onto suitable surfaces of the substrate by means of suitable printing processes on silicon surfaces for the purposes of local and/or full-area diffusion and doping on one side for the production of solar cells, dried and subsequently brought to specific doping of the substrate itself by means of a suitable high-temperature process for release of the boron oxide precursor present in the hybrid gel to the substrate located beneath the hybrid gel.
2. Hybrid sols and/or gels according to claim 1, characterised in that they are compositions based on precursors of silicon dioxide, aluminium oxide and boron oxide.
3. Hybrid sols and/or gels according to claim 1, characterised in that they are compositions based on precursors of silicon dioxide, aluminium oxide and boron oxide which are employed as a mixture.
4. Printable hybrid sols and/or gels according to claim 1, characterised in that they have been obtained on the basis of precursors of silicon dioxide, selected from the group of symmetrically or asymmetrically mono- to tetrasubstituted carboxy-, alkoxy- and alkoxyalkylsilanes, in particular alkylalkoxysilanes in which at least one hydrogen atom is bonded to the central silicon atom, carboxy-, alkoxy- and alkoxyalkylsilanes, in particular alkylalkoxysilanes, which contain individual or different saturated, unsaturated branched, unbranched aliphatic, alicyclic and aromatic radicals, which may in turn be functionalised at any desired position of the alkyl, alkoxide or carboxyl radical by heteroatoms selected from the group O, N, S, Cl and Br, and mixtures of these precursors.
5. Printable hybrid sols and/or gels according to claim 1, characterised in that they have been obtained on the basis of precursors of silicon dioxide, selected from the group triethoxysilane, tetraethyl orthosilicate, triethoxysilane, ethoxytrimethylsilane, dimethyldimethoxysilane, dimethyldiethoxysilane, triethoxyvinylsilane, bis[triethoxysilyl]ethane and bis[diethoxymethylsilyl]ethane, and mixtures thereof.
6. Printable hybrid sols and/or gels according to claim 1, characterised in that they have been obtained on the basis of precursors of aluminium oxide, selected from the group of symmetrically and asymmetrically substituted aluminium alcoholates (alkoxides), aluminium tris(-diketones), aluminium tris(-ketoesters), aluminium soaps, aluminium carboxylates, and mixtures thereof.
7. Printable hybrid sols and/or gels according to claim 1, characterised in that they have been obtained on the basis of precursors of aluminium oxide, selected from the group aluminium triethanolate, aluminium triisopropylate, aluminium tri-sec-butylate, aluminium tributylate, aluminium triamylate and aluminium triisopentanolate, aluminium acetylacetonate or aluminium tris(1,3-cyclohexanedionate), aluminium mono-acetylacetonate monoalcoholate, aluminium tris(hydroxyquinolate), mono- and dibasic aluminium stearate and aluminium tristearate, aluminium acetate, aluminium triacetate, basic aluminium formate, aluminium triformate and aluminium trioctanoate, aluminium hydroxide, aluminium metahydroxide and aluminium trichloride, and mixtures thereof.
8. Printable hybrid sols and/or gels according to claim 1, characterised in that they have been obtained on the basis of precursors of boron oxide, selected from the group of alkyl borates, boric acid esters of functionalised 1,2-glycols, boric acid esters of alkanolamines, mixed anhydrides of boric acid and carboxylic acids, and mixtures thereof.
9. Printable hybrid sols and/or gels according to claim 1, characterised in that they have been obtained on the basis of precursors of boron oxide, selected from the group boron oxide, diboron oxide, triethyl borate, triisopropyl borate, boric acid glycol ester, boric acid ethylene glycol ester, boric acid glycerol ester, boric acid ester of 2,3-dihydroxysuccinic acid, tetraacetoxy diborate, and boric acid esters of the alkanolamines ethanolamine, diethanolamine, triethanolamine, propanolamine, dipropanolamine and tripropanolamine.
10. Printable hybrid sols and/or gels obtainable by bringing precursors of claim 4 to partial or complete intra- and/or interspecies condensation under water-containing or anhydrous conditions with the aid of the sol-gel technique, either simultaneously or sequentially, forming storage-stable, very readily printable and printing-stable formulations.
11. Printable hybrid sols and/or gels according to claim 10, obtainable by removal of the volatile reaction assistants and by-products during the condensation reaction.
12. Printable hybrid sols and/or gels according to claim 10, obtainable by adjustment of the precursor concentrations, the water and catalyst content and the reaction temperature and time.
13. Printable hybrid sols and/or gels according to claim 10, obtainable by specific addition of condensation-controlling agents in the form of complexing agents and/or chelating agents, various solvents in defined amounts, based on the total volume, whereby the degree of gelling of the hybrid sols and gels formed is specifically controlled.
14. Use of the printable hybrid sols and/or gels according to claim 1 in a process for the production of solar cells, in which they are processed and deposited by means of a printing process selected from spin or dip coating, drop casting, curtain or slot-die coating, screen or flexographic printing, gravure, ink-jet or aerosol-jet printing, offset printing, microcontact printing, electrohydrodynamic dispensing, roller or spray coating, ultrasound spray coating, pipe-jet printing, laser transfer printing, pad printing, flat-bed screen printing and rotary screen printing.
15. Use of the printable hybrid sols and/or gels according to claim 1 for the processing of silicon wafers for photovoltaic, microelectronic, micromechanical and micro-optical applications.
16. Use of the printable hybrid sols and/or gels according to claim 1 for the production of PERC, PERL, PERT and IBC solar cells and others, where the solar cells have further architectural features, such as MWT, EWT, selective emitter, selective front surface field, selective back surface field and bifaciality.
17. Use of the printable hybrid sols and/or gels according to claim 1 as boron-containing doping medium for silicon, where the medium simultaneously acts as diffusion barrier or as diffusion-inhibiting layer against undesired diffusion of phosphorus through this medium and completely blocks or sufficiently inhibits the latter so that the doping prevailing beneath these printed-on media is p-type, i.e. boron-containing.
18. Use according to claim 17, characterised in that doping of the printed substrate is carried out by suitable temperature treatment and doping of the unprinted silicon wafer surfaces with dopants of the opposite polarity is induced simultaneously and/or sequentially by means of conventional gas-phase diffusion, where the printed-on hybrid sols and/or gels act as diffusion barrier against the dopants of the opposite polarity.
19. Process for the doping of silicon wafers, characterised in that a) silicon wafers are printed locally on one or both sides or over the entire surface on one side with the hybrid sols and/or gels according to claim 1, the printed-on medium is dried, compacted and subsequently subjected to subsequent gas-phase diffusion with, for example, phosphoryl chloride, giving p-type dopings in the printed regions and n-type dopings in the regions subjected exclusively to gas-phase diffusion, or b) hybrid sol and/or gel according to claim 1 deposited over a large area on the silicon wafer is compacted and local doping of the underlying substrate material is initiated from the dried and/or compacted medium with the aid of laser irradiation, followed by high-temperature treatment, inducing diffusion and doping for the production of two-stage p-type doping levels in the silicon, or c) the silicon wafer is printed locally on one side with hybrid sols and/or gels according to claim 1, where the structured deposition may optionally have alternating lines, the printed structures are dried and compacted, and the silicon wafer is subsequently coated over the entire surface on the same side of the wafer with the aid of PVD- and/or CVD-deposited phosphorus-doping dopant sources, where the printed structures of the hybrid sols and/or gels are encapsulated, and the entire overlapping structure is brought to structured doping of the silicon wafer by suitable high-temperature treatment, where the printed-on hybrid gel acts as diffusion barrier against the phosphorus-containing dopant source located on top and the dopant present therein, or d) the silicon wafer is printed locally on one side with hybrid sols and/or gels according to claim 1, where the structured deposition may optionally have alternating lines, the printed structures are dried and compacted, and the silicon wafer is subsequently coated over the entire surface on the same side of the wafer with the aid of doping inks or doping pastes which have a phosphorus-doping action, where the printed structures of the hybrid sols and gels are encapsulated, and the entire overlapping structure is brought to structured doping of the silicon wafer by suitable high-temperature treatment, where the printed-on hybrid gel acts as diffusion barrier against the phosphorus-containing dopant source located on top and the dopant present therein.
Description
DETAILED DESCRIPTION OF THE INVENTION
[0057] Surprisingly, it has been found that printable hybrid sols and hybrid gels which consist at least of the following oxide precursors aluminium oxide, silicon dioxide and boron oxide are suitable as printable doping media for the local doping of silicon wafers and at the same time allow the phosphorus diffusion of the same wafers printed with these hybrid sols and gels, where the printed hybrid sols and gels act as efficient diffusion barrier against phosphorus diffusion. In other words, exclusive doping with boron is obtained under the co-diffusion conditions outlined in the regions printed with the sols and gels according to the invention, and exclusive doping with phosphorus is obtained in the regions exposed to the phosphorus oxide vapour having a doping action. The hybrid sols and gels according to the invention are described in the following documents: WO 2012/119686 A, WO2012119685 A1, WO2012119684 A, EP12703458.5 and EP12704232.3, and these should thus be regarded as part of the present disclosure.
[0058] The use of the hybrid sols and gels according to the invention thus enables simplified production of either solar cells which have structured dopings, such as, for example, IBC cells, or very generally of cells which have at least two different, not necessarily opposite dopings. Possible uses of the doping media according to the invention are outlined below.
[0059]
[0060] The production of a bifacial cell in accordance with
[0061]
[0062] The hybrid sols and gels according to the invention act as diffusion barrier against phosphorus diffusion and thus protect the silicon wafer against penetration of this dopant from the gas phase into the surface regions of the wafer. At the same time, the boron-doping action of the hybrid sols and gels according to the invention is retained and thus enables on the one hand protection against penetration of phosphorus into the semiconductor and on the other hand effective diffusion and doping of the surfaces printed with these media with the desired and intended boron doping. Performance of the production of a bifacial solar cell in accordance with the principle outlined above results in the following essential process steps: printing of the boron source, co-diffusion with a phosphorus source from the gas phase, removal of the oxides and glassesin total three process steps. This thus corresponds to a reduction of the process steps necessary for the production of a bifacial solar cell by half compared with the classical procedure (gas-phase diffusion with masking), and a reduction by a quarter of the process steps necessary compared with the case outlined above using, for example, CVD-based or similar dopant sources. Co-diffusion with the boron-containing hybrid sols and gels according to the invention as dopant sources thus represents the least expensive possibility for the production of bifacial solar cells. It goes without saying in this connection that, with inclusion of European Patent Applications 14004453.8 and 14004454.6, selectively doped structures, at least in the regions to be doped with boron, of the wafer can also be produced very simply (cf.
[0063]
[0064] The following figures depict the process sequences already outlined for the bifacial n-type solar cells.
[0065]
[0066]
[0067]
[0068]
[0069]
[0070] Let us now turn to the production of an IBC solar cell. With the classical procedure, based on gas-phase diffusion, we have seen that a sequence consisting of nine process steps is necessary in order to achieve the structured doping regions.
[0071]
[0072] A further simplification of the production of IBC solar cells arises from the process flow chart depicted diagrammatically in
[0073]
[0074] The production of an IBC solar cell can furthermore be simplified by rigorous utilisation of the diffusion barrier properties of the hybrid sols and gels according to the invention against phosphorus diffusion. In this simplification, use is made of a co-diffusion step for obtaining boron doping with simultaneous or consecutive diffusion with phosphorus owing to the, for example, thermal decomposition of phosphoryl chloride. Both features are carried out in a single process step in a conventional tubular oven process. The wafer is subsequently treated on the front surface by means of one-sided etching in such a way that the front surface doping is adjusted to a certain, desired measure of the sheet resistance (cf.
[0075]
[0076] In the following examples, the preferred embodiments of the present invention are reproduced.
[0077] As stated above, the present description enables the person skilled in the art to use the invention comprehensively. Even without further comments, it will therefore be assumed that a person skilled in the art will be able to utilise the above description in the broadest scope.
[0078] Should anything be unclear, it goes without saying that the cited publications and patent literature should be consulted. Accordingly, these documents are regarded as part of the disclosure content of the present description. This applies in particular to the disclosure contents of the European patent applications with the file references 14004453.8 and 14004454.6 and the international application WO 2014/101990 A.
[0079] For better understanding and in order to illustrate the invention, examples are given below which are within the scope of protection of the present invention. These examples also serve to illustrate possible variants. Owing to the general validity of the inventive principle described, however, the examples are not suitable for reducing the scope of protection of the present invention to these alone.
[0080] Furthermore, it goes without saying to the person skilled in the art that, both in the examples given and also in the remainder of the description, the component amounts present in the compositions always only add up to 100% by weight, mol-% or vol.-%, based on the entire composition, and cannot exceed this, even if higher values could arise from the percent ranges indicated. Unless indicated otherwise, % data are therefore regarded as % by weight, mol-% or vol.-%.
[0081] The temperatures given in the examples and description and in the claims are always in C.
EXAMPLES
Example 1
[0082] 55.2 g of ethylene glycol monobutyl ether (EGB) and 20.1 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 7.51 g of glacial acetic acid, 0.8 g of acetaldoxime and 0.49 g of acetylacetone are added to this mixture with stirring.
[0083] 1.45 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for five hours. After warming, the mixture is subjected to a vacuum distillation at 70 C. until a final pressure of 30 mbar has been reached. The mass loss of readily volatile reaction products is 12.18 g. The distilled mixture is subsequently diluted with 62.3 g of Texanol and a further 65 g of EGB, and a mixed condensed sol consisting of precursors of boron oxide and silicon dioxide is added. The hybrid sol comprising silicon dioxide and boron oxide is to this end prepared as follows: 6.3 g of tetraacetoxy diborate are initially introduced in 40 g of benzyl benzoate, and 15 g of acetic anhydride are added. The mixture is warmed to 80 C. in an oil bath, and, when a clear solution has formed, 4.6 g of dimethyldimethoxysilane are added to this solution, and the entire mixture is left to react for 45 minutes with stirring. The hybrid sol is subsequently likewise subjected to a vacuum distillation at 70 C. until a final pressure of 30 mbar has been reached, where the mass loss of readily volatile reaction products is 7.89 g. 9 g of Synchro wax are added to the entire 110 g of mixture, and the mixture is warmed at 150 C. with stirring until everything has dissolved and the mixture is clear. The mixture is subsequently allowed to cool with vigorous stirring. A pseudoplastic and very readily printable paste forms.
Example 2
[0084] The paste according to Example 1 is printed onto a wafer with the aid of a conventional screen-printing machine and a 350 mesh screen with a wire thickness of 16 m (stainless steel) and an emulsion thickness of 8-12 m using a doctor-blade speed of 170 mm/s and a doctor-blade pressure of 1 bar and subsequently subjected to drying in a through-flow oven. The heating zones in the through-flow oven are for this purpose set to 350/350/375/375/375/400/400 C.
[0085]
Example 4
[0086] The paste according to Example 1 is printed over a large area onto a rough CZ wafer surface (n-type) with the aid of a conventional screen-printing machine and a 280 mesh screen with a wire thickness of 25 m (stainless steel). The wet application rate is 1.5 mg/cm.sup.2. The printed wafer is subsequently dried at 300 C. on a conventional laboratory hotplate for 3 minutes and subsequently subjected to a diffusion process. To this end, the wafer is introduced into a diffusion oven at approximately 700 C., and the oven is subsequently heated to a diffusion temperature of 950 C. The wafer is kept at this plateau temperature for 30 minutes in a nitrogen atmosphere comprising 0.2% v/v of oxygen. After the boron diffusion, the wafer is subjected to phosphorus diffusion with phosphoryl chloride at low temperature, 880 C., in the same process tube. After the diffusions and cooling of the wafer, the latter is freed from glasses present on the wafer surfaces by means of etching with dilute hydrofluoric acid. The region which had previously been printed with the boron paste according to the invention has a hydrophilic wetting behaviour on rinsing of the wafer surface with water, which represents a clear indication of the presence of a boron skin in this region. The sheet resistance determined in the surface region printed with the boron paste is 195 /sqr (p-type doping). The regions not protected by the boron paste have a sheet resistance of 90 /sqr (n-type doping). The SIMS (secondary ion mass spectrometry) depth profile of the dopants is determined in the region of the surface which was printed by means of the boron paste according to the invention. In the region covered with the B paste, boron doping extending from the wafer surface into that of the silicon is determined, apart from the n-type base doping. The printed-on paste layer thus acts as diffusion barrier against typical phosphorus diffusion.
[0087]
Example 4
[0088] 3.66 g of boric acid which has been pre-dried in a desiccator are dissolved in 40 g of dibenzyl ether, 8 g of acetic anhydride and 8 g of tetraethyl orthosilicate in a round-bottomed flask at 100 C. with stirring and left to react for 30 minutes. 60 g of ethylene glycol monobutyl ether are subsequently dissolved in a solution of 0.4 g of 1,3-cyclohexanedione and 7.2 g of salicylic acid, and 160 g of ethanol are added. When the reaction mixture has mixed completely, 20 g of aluminium tri-sec-butylate are added to this solution. The solution is refluxed for a further hour. The boron ink is subsequently filtered through a filter having a pore size of 0.45 m and deaerated. For printing by means of an ink-jet printer, the ink is introduced into a suitable print head, Spectra SE128AA, and printed onto silicon wafers which have been subjected to acidic polish-etching with selection of the following printing conditions: firing frequency1500 Hz; voltage70 V; trapezium function1-111 s; reduced-pressure difference above the ink tank21.5 mbar. The substrates are warmed from below on the substrate holder. The respective warming (.fwdarw.printing temperature) is mentioned in the examples given. Squares having an edge length of 2 cm each are printed onto the wafers. The selected print resolution is likewise reproduced in the individual examples. After the printing, the printed wafers are dried at temperatures between 400 C. and 600 C. on a conventional laboratory hotplate for five to ten minutes in each case. The dried structures are subsequently printed with a phosphorus ink, in accordance with the composition as mentioned in the patent application WO 2014/101990, likewise by means of ink-jet printing. The respective print resolution, and also the respective printing temperature, is reproduced in the examples. The phosphorus ink is processed with selection of the following printing conditions: firing frequency1500 Hz; voltage90 V; trapezium function1-111 s; reduced-pressure difference above the ink tank21.5 mbar. The printed structure likewise consists of a square having an edge length of 2 cm each which has been deposited on the square with the boron ink. After the printing, the phosphorus ink is dried at temperatures between 400 C. and 600 C. on a conventional laboratory hotplate for five to ten minutes in each case. The entire structure is subsequently subjected to high-temperature diffusion in a tubular oven at 950 C. To this end, the diffusion is carried out for 30 minutes in a stream of nitrogen, followed by an oxidation process for five minutes in an atmosphere comprising nitrogen and oxygen (20% v/v) and furthermore followed by a drive-in phase of ten minutes in a nitrogen atmosphere. The diffused wafers are subsequently freed from the printed-on dopant sources by means of etching in dilute hydrofluoric acid, and the doping profile is measured in the printed areas with the aid of electrochemical capacitance-voltage measurement (ECV).
[0089]
TABLE-US-00001 TABLE 1 Temperatures and print resolutions for the overcoating experiments described above with the boron ink according to the invention by means of a phosphorus ink likewise printed by means of ink-jet printing. Analysis of the printed and doped sandwich structures in all cases resulted in boron doping achieved in the silicon wafer. Temperature 40 50 [ C.] Boron Print resolution [dpi]: 400 450 400 Temperature Boron [ C.] Phosphorus Phosphorus
50 508 B B B 40 508 B B B 40 450 B B B 40 400 B B B 40 350 B B B 40 300 B B B 40 250 B B B 40 200 B B B
Example 5
[0090] 2 g of boron oxide are dissolved in 10.5 g of tetrahydrofuran, 3 g of acetic anhydride and 4 g of tetraethyl orthosilicate in a round-bottomed flask with stirring and refluxing and left to react for 30 minutes. 41 g of ethylene glycol monobutyl ether, in which 2 g of salicylic acid and 0.6 g of acetylacetone have been pre-dissolved, and 20 g of diethylene glycol monoethyl ether are subsequently added. When the reaction mixture has mixed completely, 10 g of aluminium tri-sec-butylate are added to this solution. The solution is refluxed for a further hour, and readily volatile solvents and reaction products are subsequently stripped off in a rotary evaporator at 60 C. with achievement of a final pressure of 50 mbar. The boron ink is subsequently filtered through a filter having a pore size of 0.45 m and deaerated. p-type test wafers which have been polished on one side are subsequently coated by means of the spin-coating process using a two-step coating programme: spinning for 15 s at 500 rpm in order to distribute the ink, followed by 2,000 rpm for 45 s. The coated wafers are subsequently dried at 500 C. on a conventional laboratory hotplate for five minutes. After this coating, the wafers are re-coated on the side already coated with boron ink with a phosphorus-containing doping ink, in accordance with the composition as mentioned in the patent application WO 2014/101990, with the aid of the same spinning programme, after which the wafers are likewise dried at 500 C. for five minutes. The double-coated wafers are brought to diffusion in a tubular oven at 930 C. in a stream of nitrogen for 30 minutes. After the diffusion, the residues of the doping media are removed from the surface with the aid of dilute hydrofluoric acid, and the wafers are tested with respect to their respective doping profiles with the aid of electrochemical capacitance-voltage measurement (ECV) and secondary ion mass spectrometry (SIMS).
[0091] The boron ink is impermeable to diffusion of phosphorus from the phosphorus ink.
[0092]
[0093]
[0094] In a comparative experiment, a boron ink, exclusively based on a hybrid sol consisting of precursors of silicon dioxide and boron oxide, is prepared in accordance with the procedure mentioned above. The aluminium oxide component is replaced here by silicon dioxide. The ink is applied by means of spin coating using the coating programme already mentioned and subsequently likewise overcoated with phosphorus ink. The double-coated samples are subjected to the diffusion already described and subsequently analysed in the same way.
[0095]
[0096]
[0097] The hybrid sol on the basis of silicon dioxide and boron oxide and simultaneous absence of aluminium oxide was not impermeable to diffusion of phosphorus from the phosphorus ink.
Example 6
[0098] 72.2 g of ethylene glycol monobutyl ether (EGB), 2.9 g of dimethyldimethoxysilane and 12.8 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.2 g of glacial acetic acid and 0.38 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 15.3 g. 84 g of -terpineol (isomer mixture) and 3.76 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 8.5 Pa*s at a shear rate of 25 1/s and a temperature of 23 C.
[0099] The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-polishing, using the following printing parameters:
a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber of Shore hardness of 65
[0100] The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m. The paste transfer rate is 0.93 mg/cm.sup.2.
[0101]
[0102]
[0103]
Example 7
[0104] 72.3 g of ethylene glycol monobutyl ether (EGB), 2.8 g of dimethyldimethoxysilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.1 g of glacial acetic acid and 1.5 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 15.3 g. 84 g of -terpineol (isomer mixture) and 3.8 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 6.7 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m. The paste transfer rate is 1.04 mg/cm.sup.2.
[0105]
[0106]
[0107]
[0108] In a further procedure, both CZ n-type silicon wafers which have been subjected to alkaline polish-etching and also those which have been alkaline-textured and subsequently polished by means of acidic etches on one side are printed with the doping paste approximately over the entire surface (93%). The printing is carried out using a screen with stainless-steel fabric (400/18, 10 m emulsion thickness over the fabric). The paste application rate is 0.9 mg/cm.sup.2. The wafers are dried at 400 C. on a hotplate for three minutes and subsequently subjected to co-diffusion at a plateau temperature of 950 C. for 30 minutes. During the co-diffusion, the wafer is diffused and doped with boron on the side printed with the boron paste, whereas the wafer side or surface that is not printed with boron paste is diffused and doped with phosphorus. The phosphorus diffusion is in this case achieved with the aid of phosphoryl chloride vapour, which is introduced into the hot oven atmosphere transported by a stream of inert gas. As a consequence of the high temperature prevailing in the oven and the oxygen simultaneously present in the oven atmosphere, the phosphoryl chloride is combusted to give phosphorus pentoxide. The phosphorus pentoxide precipitates in combination with a silicon dioxide forming on the wafer surface owing to the oxygen present in the oven atmosphere. The mixture of the silicon dioxide with the phosphorus pentoxide is also referred to as PSG glass. The doping of the silicon wafer takes place from the PSG glass on the surface. On surface regions on which boron paste is already present, a PSG glass can only form on the surface of the boron paste. If the boron paste acts as diffusion barrier against phosphorus, phosphorus diffusion cannot take place at points at which boron paste is already present, but instead only diffusion of boron itself which diffuses out of the paste layer into the silicon wafer. This type of co-diffusion can be carried out in various embodiments. In principle, the phosphoryl chloride can be combusted in the oven at the beginning of the diffusion process. The beginning of the process in the industrial production of solar cells is generally taken to mean a temperature range between 600 C. and 800 C., in which the wafers to be diffused can be introduced into the diffusion oven. Furthermore, combustion can take place in the oven cavity during heating of the oven to the desired process temperature. Phosphoryl chloride can accordingly also be introduced into the oven during holding of the plateau temperature, and also during cooling of the oven or perhaps also after a second plateau temperature, which may be higher and/or also lower than the first plateau temperature, has been reached. Of the above-mentioned possibilities, any desired combinations of the phases of possible introduction of phosphoryl chloride into the diffusion oven can also be carried out, depending on the respective requirements. Some of these possibilities have been sketched. In this figure, the possibility of use of a second plateau temperature is not depicted.
[0109] The wafers printed with the boron paste are subjected to a co-diffusion process, as depicted in
[0110] In a further, identical embodiment of the co-diffusion experiment outlined above, the wafers are arranged in the process boat for diffusion in such a way that the wafer side printed with the boron paste is opposite an unprinted wafer surface (cf.
[0111] In a further embodiment of the co-diffusion experiment already described, wafers are printed with the boron paste according to the invention with a paste application rate of 0.7 mg/cm.sup.2 and subjected to the same diffusion conditions. The arrangement of the wafers in the process boat was carried out in accordance with
[0112] In a further embodiment of the co-diffusion experiment, wafers are printed with the boron paste according to the invention with a paste application rate of 0.9 mg/cm.sup.2. The printed wafers are dried at 400 C. on a hotplate for three minutes and subsequently in a through-flow oven for a further 20 minutes. The wafers are subjected to a co-diffusion experiment already described above, where the wafer surfaces printed with boron paste are in each case arranged opposite one another.
[0113] After the diffusion, the wafers are treated further in the usual manner, and the sheet resistance on the side printed with the paste is subsequently determined by means of four-point measurement. The sheet resistance is 41/ (range: 5/). The most intensive drying of the paste results in a significant reduction in the variance of the sheet resistance.
[0114] In a further embodiment of the co-diffusion, wafers are printed with a screen using a structured screen layout. The screen used corresponds to the characteristics already mentioned above. Furthermore, the screen has a busbar to be printed centrally onto the wafer surface, from which bars or fingers with a width of 700 m each branch off both to the right and also to the left.
[0115] Lands with a width of 300 m, which protect the wafer surface against the paste print, are located between the bars. The wafers printed in this way are dried at 400 C. on a hotplate for three minutes, subsequently aligned in the process boat in an arrangement in accordance with
[0116] Furthermore, an ECV profile (electrochemical capacitance/voltage profiling) of the busbar region produced with the aid of the boron paste according to the invention and shown in
[0117]
[0118]
[0119]
[0120]
[0121]
[0122]
[0123]
Example 8
[0124] 563.2 g of ethylene glycol monobutyl ether (EGB), 23 g of dimethyldimethoxysilane and 102.2 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 97.8 g of glacial acetic acid and 6 g of acetaldoxime are added to this mixture in the said sequence with stirring. 15.6 g of water, dissolved in 50 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 119.6 g. 782 g of -terpineol (isomer mixture) and 32.2 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 7.5 Pa*s at a shear rate of 25 1/s and a temperature of 23 C.
[0125] The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters:
a screen separation of 2 mm,
a printing speed of 200 mm/s,
a flooding speed of likewise 200 mm/s,
a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65.
[0126] The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m.
[0127] The paste transfer rate is 1.17 mg/cm.sup.2.
[0128]
[0129]
[0130]
Example 9
[0131] 72.5 g of ethylene glycol monobutyl ether (EGB), 2.9 g of dimethyldimethoxysilane and 12.8 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.2 g of glacial acetic acid and 1.4 g of 1,3-cyclohexanedione are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 20.8 g. 103 g of -terpineol (isomer mixture) and 3.9 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 19.3 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m. The paste transfer rate is 1.15 mg/cm.sup.2.
[0132]
[0133]
[0134]
Example 10
[0135] 74.2 g of ethylene glycol monobutyl ether (EGB), 2.9 g of dimethyldimethoxysilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.3 g of glacial acetic acid and 1.9 g of 3,5-dihydroxybenzoic acid are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 20.5 g. 96.5 g of -terpineol (isomer mixture) and 3.9 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 23.8 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m. The paste transfer rate is 1.08 mg/cm.sup.2.
[0136]
[0137]
[0138]
Example 11
[0139] 72.2 g of ethylene glycol monobutyl ether (EGB), 2.9 g of dimethyldimethoxysilane and 12.8 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.3 g of glacial acetic acid and 1.6 g of salicylic acid are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 16.9 g. 94.5 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 8.4 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m. The paste transfer rate is 0.92 mg/cm.sup.2.
[0140]
[0141]
[0142]
Example 12
[0143] 72.3 g of ethylene glycol monobutyl ether (EGB), 2.9 g of dimethyldimethoxysilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.2 g of glacial acetic acid and 0.56 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 21.6 g. 108 g of -terpineol (isomer mixture) and 3.9 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 9.3 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m. The paste transfer rate is 1.06 mg/cm.sup.2.
[0144]
[0145]
[0146]
Example 13
[0147] 72.1 g of ethylene glycol monobutyl ether (EGB), 2.9 g of dimethyldimethoxysilane and 12.8 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.3 g of glacial acetic acid and 1.1 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 19.3 g. 99 g of -terpineol (isomer mixture) and 3.9 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 5.9 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m. The paste transfer rate is 0.86 mg/cm.sup.2.
[0148]
[0149]
[0150]
Example 14
[0151] 577.2 g of ethylene glycol monobutyl ether (EGB), 19.9 g of tetraethyl orthosilicate, 19.9 g of 1,2-bis(triethoxysilyl)ethane and 102.2 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 97.8 g of glacial acetic acid and 6 g of acetaldoxime are added to this mixture in the said sequence with stirring. 15.6 g of water, dissolved in 50 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 269.7 g. 782 g of -terpineol (isomer mixture) and 32.2 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively, and finally a further 100 ml of ethylene glycol monobutyl ether are added. A pseudoplastic and very readily printable, transparent paste forms. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m.
[0152]
Example 15
[0153] 60 g of ethylene glycol monobutyl ether (EGB), 1.7 g of tetraethyl orthosilicate, 1.4 g of 1,2-bis(triethoxysilyl)ethane, 1 g of dimethyldimethoxysilane and 12.8 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.4 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 17.5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 15.2 g. 85 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively, and finally a further 100 ml of ethylene glycol monobutyl ether are added. A pseudoplastic and very readily printable, transparent paste forms. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m.
[0154]
[0155]
Example 16
[0156] 72 g of ethylene glycol monobutyl ether (EGB), 1.3 g of 1,2-bis(triethoxysilyl)ethane, 2 g of dimethyldimethoxysilane and 12.8 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.2 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 15.3 g. 92 g of -terpineol (isomer mixture) and 3.9 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively, and finally a further 100 ml of ethylene glycol monobutyl ether are added. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 10.6 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m.
[0157]
[0158]
[0159]
Example 17
[0160] 72.2 g of ethylene glycol monobutyl ether (EGB), 0.4 g of 1,2-bis(triethoxysilyl)ethane, 2.6 g of dimethyldimethoxysilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.4 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. The mass loss of readily volatile reaction products is 15.3 g. 92 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively, and finally a further 100 ml of ethylene glycol monobutyl ether are added. A pseudoplastic and very readily printable, transparent paste forms. The viscosity of the paste is 5.4 Pa*s at a shear rate of 25 1/s and a temperature of 23 C. The paste is printed with the aid of a screen printer using a trampoline screen with stainless-steel fabric (400 mesh, 18 m wire diameter, calendered, 8-12 m emulsion on top of the fabric) onto wafers which have been subjected to alkaline polish-etching, using the following printing parameters: a screen separation of 2 mm, a printing speed of 200 mm/s, a flooding speed of likewise 200 mm/s, a doctor-blade pressure of 60 N during the printing operation and a doctor-blade pressure of 20 N during the flooding, and using a carbon fibre doctor blade with polyurethane rubber having a Shore hardness of 65. The printed wafers are subsequently dried in a through-flow oven warmed to 400 C. The belt speed is 90 cm/s. The length of the heating zones is 3 m.
[0161]
[0162]
[0163]
Example 18
[0164] 72.2 g of ethylene glycol monobutyl ether (EGB), 3.55 g of trimethoxyvinylsilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.4 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. 97 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms.
Example 19
[0165] 72.2 g of ethylene glycol monobutyl ether (EGB), 5.85 g of dimethoxydiphenylsilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.4 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. 97 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms.
Example 20
[0166] 72.2 g of ethylene glycol monobutyl ether (EGB), 3.53 g of bis(dimethoxy-dimethylsilyl)-1,2-ethane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.4 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. 97 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms.
Example 21
[0167] 72.2 g of ethylene glycol monobutyl ether (EGB), 4.36 g of dimethoxymethyl-phenylsilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.4 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. 97 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms.
Example 22
[0168] 72.2 g of ethylene glycol monobutyl ether (EGB), 5.8 g of triethoxyphenylsilane and 12.9 g of aluminium tri-sec-butylate (ASB) are initially introduced in a glass flask and stirred until a homogeneous mixture forms. 12.4 g of glacial acetic acid and 0.7 g of acetaldoxime are added to this mixture in the said sequence with stirring. 1.9 g of water, dissolved in 5 g of EGB, are subsequently added dropwise, and the mixture is refluxed at 80 C. for four hours. After the warming, the hybrid sol is subjected to vacuum distillation at 70 C. for two hours until a final pressure of 20 mbar has been reached. 97 g of -terpineol (isomer mixture) and 4 g of tetraacetoxy diborate are subsequently added to the distilled mixture and mixed intensively. A pseudoplastic and very readily printable, transparent paste forms.