PROCESS FOR PRODUCTION OF TITANIUM DIOXIDE (Ti02) NANOPARTICLES WITH DESIRED RATIO OF ANATASE AND RUTILE
20180050922 ยท 2018-02-22
Inventors
Cpc classification
C01P2002/70
CHEMISTRY; METALLURGY
C09C1/3692
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
C01G23/08
CHEMISTRY; METALLURGY
C01P2004/64
CHEMISTRY; METALLURGY
International classification
C01G23/053
CHEMISTRY; METALLURGY
Abstract
The present invention relates to a process for the production of titanium dioxide (TiO.sub.2) nanoparticles with desired ratio of anatase phase and rutile phase, the method comprising (a) reacting titanium trichloride (TiCl.sub.3) solution with a flower extract (b) drying the reaction mixture obtained in step (a) at high temperature to powder form and (c) calcination of the powder obtained in step (b) at high temperatures.
Claims
1. A process for the production of titanium dioxide (TiO.sub.2) nanoparticles with desired ratio of anatase phase and rutile phase, the method comprising (a) reacting titanium trichloride (TiCl.sub.3) solution with a flower extract (b) drying the reaction mixture obtained in step (a) at high temperature to powder form and (c) calcination of the powder obtained in step (b) at high temperatures.
2. The process according to claim 1, wherein the process comprises doping TiO.sub.2 nanoparticles with water soluble metal precursor.
3. The process according to claim 1 wherein step (a) comprises reacting titanium trichloride (TiCl.sub.3) solution and a water soluble metal precursor with a flower extract.
4. The process according to claim 3, wherein the water soluble metal precursor is a water soluble metal precursor of a metal selected from the group consisting of Ag, Ni, Zn, Cr, Ge, Mo, Ru, Rh, Sn, W, Sr, Al, Si, Mn, Fe, Au, Pt, Co, V, Cu and Pd.
5. The process according to claim 3, wherein the water soluble metal precursor is present in an amount of 1 to 30% by weight.
6. The process according to claim 1, wherein TiCl.sub.3 in step (a) is 0.1%-30% aqueous solution of TiCl.sub.3.
7. The process according to claim 1 wherein the flower extract is Peltophorum pterocarpum flower extract.
8. The process according to claim 1, wherein the flower extract is prepared by heating the flowers in double distilled deionized water at a temperature of 40 C.-95 C.
9. The process according to claim 1, wherein reacting in step (a) is done with stirring at a speed of 5 to 100 rpm, preferably 20-40 rpm, more preferably 30 rpm.
10. The process according to claim 1, wherein the temperature in step (a) is 40 C. to 200 C.; preferably 50-90 C.
11. The process according to claim 1, wherein step (a) is operated with a residence time of 60-360 minutes; preferably 120-180 minutes; more preferably 120 minutes.
12. The process according to claim 1, wherein drying in step (b) is carried out at a temperature of 40 C.-110 C.
13. The process according to claim 1, wherein the temperature of calcinations in step (c) is 300 C.-800 C.; preferably 400-650 C.; more preferably 600 C.
14. The process according to claim 1, wherein calcinations is carried out for a duration of from 60 to 300 minutes; preferably 150-210 minutes; more preferably 180 minutes.
15. The process according to claim 1, wherein the ratio of anatase to rutile in TiO.sub.2 is 0:100% to 100:0% by weight.
16. A solar cell comprising the mixed (TiO.sub.2) nanoparticles produced by the process of claim 1.
17. The solar cell as claimed in claim 16 wherein it is a dye sensitized solar cell (DSSC) fabricated with mixed nanoparticles of TiO.sub.2.
18. The DSSC prepared with mixed TiO.sub.2 as claimed in claim 17 wherein it has high fill factor due to the changes in charge transport.
19. The process according to claim 1, wherein the flower extract is added in an amount of 5 ml to 30 ml.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The foregoing summary, as well as the following detailed description of the invention will be better understood when read in conjunction with the appended drawings. For the purpose of assisting in the explanation of the invention, there are shown in the drawings embodiments which are presently preferred and considered illustrative. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown therein.
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DETAILED DESCRIPTION OF THE INVENTION
[0038] For the purposes of the following detailed description, it is to be understood that the invention may assume various alternative variations and step sequences, except where expressly specified to the contrary. Moreover, other than in any operating examples, or where otherwise indicated, all numbers expressing, for example, quantities of ingredients used in the specification are to be understood as being modified in all instances by the term about. It is noted that, unless otherwise stated, all percentages given in this specification and appended claims refer to percentages by weight of the total composition. Thus, before describing the present invention in detail, it is to be understood that this invention is not limited to particularly exemplified systems or process parameters that may of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments of the invention only, and is not intended to limit the scope of the invention in any manner.
[0039] The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and in no way limits the scope and meaning of the invention or of any exemplified term. Likewise, the invention is not limited to various embodiments given in this specification.
[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. In the case of conflict, the present document, including definitions will control.
[0041] It must be noted that, as used in this specification and the appended claims, the singular forms a, an and the include plural referents unless the content clearly dictates otherwise. Thus, for example, reference to a flower extract may include two or more such flower extracts.
[0042] The terms preferred and preferably refer to embodiments of the invention that may afford certain benefits, under certain circumstances. However, other embodiments may also be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the invention.
[0043] As used herein, the terms comprising including, having, containing, involving, and the like are to be understood to be open-ended, i.e., to mean including but not limited to.
[0044] The term nanopartcle as herein described refers to ultrafine particles of TiO.sub.2, which between 1 and 100 nanometers in size.
[0045] Anantase and rutile as used in the invention refers to the two mineral forms of titanium dioxide.
[0046] Solar cell (also called a photovoltaic cell) as herein described refers to is an electrical device that converts the energy of light directly into electricity by the photovoltaic effect. It is a form of photoelectric cell (in that its electrical characteristics e.g. current, voltage, or resistancevary when light is incident upon it) which, when exposed to light, can generate and support an electric current without being attached to any external voltage source, but do require an external load for power consumption.
[0047] The fill factor, as described herein is more commonly known by its abbreviation FF, of a solar cell refers to a parameter which, in conjunction with V.sub.oc and I.sub.sc, determines the maximum power from a solar cell. The FF is defined as the ratio of the maximum power from the solar cell to the product of V.sub.oc and I.sub.sc. Graphically, the FF is a measure of the squareness of the solar cell and is also the area of the largest rectangle which will fit in the IV curve.
[0048] Calcination (calcining) as herein described refers to a thermal treatment process in presence of air or oxygen applied to solid materials to bring about a thermal decomposition, phase transition, or removal of a volatile fraction. The calcination process normally takes place at temperatures below the melting point of the product materials.
[0049] Annealing as herein described refers to, a heat treatment in metallurgy that alters the microstructure of a material causing changes in properties such as strength, hardness, and ductility.
[0050] The present invention has been made in an effort to obtain TiO.sub.2 which comprises desired ratio of anatase to rutile wherein a conversion of 100% anatase to 100% rutile or 100% rutile to 100% anatase is made possible. This is achieved by a process of reacting a flower extract with TiCl.sub.3. The percentage conversion of anatase to rutile depends upon factors like the quantity of flower extract and the reaction temperature. Also, doping of different metals in TiO.sub.2 is of additional advantage in that it provides TiO.sub.2 nanoparticles with uniform particle size minimizing clumping and aggregation.
[0051] In the process of the present invention, the flower extract acts both as reducing and capping reagent in the preparation of TiO.sub.2 from TiCl.sub.3. In an important embodiment of the invention, the flower extract used in the process of the invention could be extract of flowers of plants selected from Peltophorum pterocarpum. However the present invention also could encompass the use of other flowers also for the process of the invention. The flower extract used in the instant process could be prepared by heating the flowers with double distilled deionized water at temperature ranging from 40 C. to 95 C. and filtering it.
[0052] TiO.sub.2 shows relatively high reactivity and chemical stability under ultraviolet light (<387 nm), whose energy exceeds the band gap of 3.3 eV in the anatase crystalline phase. The absorption and photocatalytic activity of visible light will allow utilization of the main part of the solar spectrum, even under poor illumination of interior lighting. So, it is very essential to prepare visible light activated TiO.sub.2 to improve the efficiency of the solar cells and photocatalytic activity. The metallic doping is expected to narrow the band gap of TiO.sub.2.
[0053] Accordingly in an important embodiment of the present invention, the process of this invention includes doping metal ions into the TiO.sub.2 lattice. TiO.sub.2 may be doped with metallic dopants including the noble metal by adding the dopant precursor in step (a). Various metal dopants like Ag, Ni, Zn, Cr, Ge, Mo, Ru, Rh, Sn, W, Sr, Al, Si, Mn, Fe, Au, Pt, Co, V, Cu, Pd etc. can be doped by this technique. In a preferred embodiment the metal could be selected from Ag, Ni, Mn, Fe, Au, Pt, Co, V, Cu and Pd. Doping precursors are mixed at the stage of step (a); i.e., water soluble metal precursor and TiCl.sub.3 are reacted with flower extract.
[0054] In an embodiment of the present invention, in step (a) diluted TiCl.sub.3 and flower extract are mixed together. In the process of the invention, by the reaction of TiCl.sub.3 and the flower extract, TiCl.sub.3 is converted into Ti(OH).sub.4 and then TiO.sub.2.
[0055] The reaction in step (a) of claim 1 is operated inside constant temperature bath at a temperature of 40 C. to 200 C., and in a more preferred aspect the temperature could be 50 C. to 90 C. The reaction is carried out with stirring at a speed of 5 to 100 rpm. In a preferred embodiment the stirring speed could be 20-40 rpm and in a more preferred aspect the stirring speed could be 30 rpm. The reaction in step a) could be carried out for a period (residence time) of 60-360 minutes. In a preferred embodiment, the residence time may be 120 to 180 min and in a more preferred aspect the residence time may be 120 min.
[0056] In an embodiment of the invention, the temperature of drying the solution in step (b) could be 40 C.-110 C.
[0057] In an embodiment of the invention, the temperature of calcinations in step (c) may be 300 C.-800 C. In a preferred embodiment, the temperature of calcination may be 400 C. to 650 C. and in a more preferred aspect the temperature of calcination may be 600 C. The duration of calcination in step (c) could be 60-300 min. In a preferred embodiment, the duration of calcination may be 150-210 min and in a more preferred aspect it may be 180 min.
[0058] The ratio of anatase to rutile in the TiO.sub.2 obtained by this process could be 0:100 to 100:0 percentage by weight.
[0059] An important aspect of this invention provides a solar cell comprising the mixed (TiO.sub.2) nanoparticles produced by the process of the instant invention. The solar cell as per the present invention may be a dye sensitized solar cell (DSSC). The fill factor of the DSSC may be prepared with mixed TiO.sub.2. The TiO.sub.2 nanoparticles are coated on conducting FTO (flourine doped tin oxide) substrate and dye sensitized solar cells (DSSCs) were fabricated with anatase and rutile mixed TiO.sub.2. The dye sensitized solar cell (DSSC) as per the present invention exhibits high efficiency as compared to known solar cells which uses 100% anatase.
[0060] The green synthesized nanoparticles prepared by the present process are more stable even at high temperature up to 900 C. The prepared TiO.sub.2 nanoparticles can be used in the fields of water purification, air purification, self cleaning surface, antibacterial agent, catalyitic activity, superhydrophilicity activity, conversion of solar energy into electrical energy, etc. Doping metal ions into the TiO.sub.2 lattice reduces e.sup.-h.sup.+ recombination in photocatalytic processes thereby helps to minimize aggregation and clumping of the TiO.sub.2 nano particles and helps to obtain uniform nanoparticles with higher surface area, which is another important requirement for solar cell devices. The doping of metals in TiO.sub.2 can also narrow the band gap and able to achieve visible light activated TiO.sub.2. Visible light activated TiO.sub.2 are expected to improve the efficiency of the solar cells and photocatalytic activity.
Examples
1. Preparation of Plant Extract
[0061] Peltophorum pterocarpum flowers obtained from Salem, Tamilnadu, India, were used to prepare the flower extract. Peltophorum pterocarpum is a species of Peltophorum which belong to Family Fabaceae (Leguminosae), which is native to tropical southeastern Asia and a popularly ornamental tree grown around the world.
[0062] The fresh Peltophorum pterocarpum flowers were weighed and thoroughly washed several times by using double distilled deionized water to remove the adhering soil and dust. The washed flowers were boiled with double distilled deionized water at a temperature of 40 C. to 95 C. for about 3 minutes and then filtered. The extract was stored at 4 C. for further experiments.
2. Preparation of TiCl.SUB.3
[0063] The titanium trichloride (TiCl.sub.3) was purchased from the market and prepared by mixing with the double distilled deionized water to make 0.1% to 30% aqueous solution of TiCl.sub.3.
3. Synthesis of TiO.SUB.2 .Nanoparticles
[0064] The Peltophorum pterocarpum flower extract was filled in a clean burette, and slowly dropped into 1.35% aqueous solution of TiCl.sub.3 with constant stirring at 30 rpm at different temperatures ranging from 40 C. to 95 C. pH of the reaction mixture was about 1.5. The reaction mixture containing synthesized TiO.sub.2 nanoparticles was dried by heating at around 60 C. Calcination of the powder was done at 600 C. for 3 hrs. Other components resulted from the process of this invention along with TiO.sub.2 comprised of organic components such as carbon, titanium hydroxide and HCl. Carbon is expected to burn during the calcination of the powder around 600 C. Other by-products like titanium hydroxide and HCl will get evaporate during the drying and annealing process.
4. Synthesis of Metal Doped TiO.SUB.2 .Nanoparticles
[0065] The Peltophorum pterocarpum flower extract was filled in a clean burette, and slowly dropped into 1.35% aqueous solution of TiCl.sub.3 and a 1 to 20 wt. % of AgNO.sub.3/NiCl.sub.2.6H.sub.2O with constant stirring at 30 rpm at different temperatures ranging from 40 C. to 95 C. pH of the reaction mixture was about 1.5. The reaction mixture containing synthesized TiO.sub.2 nanoparticles was dried by heating at around 60 C. Calcination of the powder was done at 600 C. for 3 hrs. Other components resulted from the process of this invention along with TiO.sub.2 comprised of organic components such as carbon, titanium hydroxide and HCl. Carbon is expected to burn during the calcination of the powder around 600 C. Other by-products like titanium hydroxide and HCl were expected to evaporate during the drying and annealing process.
5. Characterization
[0066] The influence of different parameters such as concentration of the base material, dosage of the flower extract, temperature and reaction time on the synthesis of TiO.sub.2 nanoparticles were studied. The synthesized nanoparticles were characterized using X-Ray Diffraction (XRD), Raman spectroscopy, High Resolution Transmission Electron Microscopy (HR-TEM), High Resolution Scanning Electron Microscopy (HR-SEM), Electron Dispersive X-ray analysis (EDX), Electron Probe Micro-Analyzer (EPMA) and X-ray Photoelectron Spectroscopy (XPS) which reveal the formation TiO.sub.2, nano nature of the particles and weight percentage of doping materials.
5.1 Powder X-Ray Diffraction (XRD) Study
[0067] The diffraction pattern was recorded by XRD with Cu-K radiation (=1.540598 A) as the excitation source.
where, x is the weight fraction of rutile in the powders, and IA and IR are the X-ray intensities of the anatase and rutile peaks, respectively.
[0068] Table 1 shows the weight % (wt. %) of anatase and rutile in the undoped TiO.sub.2 produced by using different preparation conditions. Crystalline sizes for anatase and rutile were estimated from the Debye-Scherrer formula using the (101) peak of anatase and the (110) peak of rutile, respectively. The size of anatase particle vaired from 14-18 nm where as the rutile particles size varied from 71-33 nm.
TABLE-US-00001 TABLE 1 Anatase Rutile Volume of flower extract wt % wt % 5 ml 0 100 10 ml 20.14 79.86 20 ml 31.21 68.79 40 ml 50.12 49.88 60 ml 86.00 14.00 80 ml 100 0
[0069] XRD of the sample prepared with 5 ml of extract indicated that the sample was 100% rutile TiO.sub.2 as shown in
[0070] For Ag doped TiO.sub.2 as Ag doping increases two new peaks at about 37.8 and 44.2 were observed, which corresponds to (111) and (200) peaks for Ag. In the Ni doped samples the Ni (111) peak was observed at 44.3 and intensity increased as the doping concentration increases.
[0071] In order to investigate the influences of the annealing process of TiO.sub.2 the 100% anatase TiO.sub.2 was annealed at 600 C., 700 C., 800 C., 900 C. and 1000 C. for 2 hrs. The XRD of the 100% anatase annealed at different temperature is shown in
5.2. Raman Spectroscopy
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5.3. High Resolution Transmission Electron Microscope (HR-TEM) Analysis
[0073] The samples were analyzed by HR-TEM to determine and compare the size and morphology of the particles prepared from various conditions.
5.4. Hr-Tem of Metals Doped TiO.SUB.2 .Nanoparticles
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TABLE-US-00002 TABLE 2 Ag doping in TiO.sub.2 Wt. % of AgNO.sub.3 Anatase Rutile Anatase Rutile Precursor wt. % wt. % size (nm) size (nm) 1% 100 0 10.27 3% 87.05 12.95 10.92 23.29 5% 83.17 16.83 10.5 10% 79.11 20.89 11.63 23.56 15% 71.71 28.29 10.23 21.26 20% 65.46 34.54 10.42 27.07
Table 3 shows the anatase and rutile wt. % and crystalline size for different doping of NiCl.sub.2.6H.sub.2O precursors.
TABLE-US-00003 TABLE 3 Ni doping in TiO.sub.2 Wt. % of NiCl.sub.26H.sub.2O Anatase Rutile Anatase Rutile Precursor wt. % wt. % size (nm) size (nm) 1% 65.17 34.83 12.01 32.79 3% 67.22 32.78 11.6 37.47 5% 67.81 32.19 11.92 30.05 10% 82.25 17.75 15.54 35.43 15% 88.14 11.86 16.22 41.41 20% 82.64 17.36 14.75 42.1
5.5. High Resolution Scanning Electron Microscopy (HR-SEM)
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5.6. Electron Dispersive X-Ray Analysis (EDX) and Electron Probe Micro-Analyzer (EPMA)
[0076] In order to confirm the chemical composition of the synthesized powders, the undoped, Ag doped and Ni doped samples were examined by EDX analysis. The EDX of the (a) undoped (b) Ag doped and (c) Ni doped TiO.sub.2 nanoparticles are shown in
[0077] From EPMA the Ti and O atomic ratio was 32.69% and 64.74% respectively. Also 2.07% of C was observed. These results show the presence of TiO.sub.2 with very less impurities.
5.7. X-Ray Photoelectron Spectroscopy (XPS)
[0078] The XPS survey spectrum reveals the peak of Ti, O, C and dopand materials.
5.8. Preparion and Evaluation of Dye Sensitized Solar Cells (DSSCs)
[0079] The TiO.sub.2 Nanoparticles are coated on conducting FTO (fluorine doped tin oxide) substrate by Doctor blade method (removes the excess ink from the smooth non-engraved portion of the image carrier first used by Mann George in 1952) and dye sensitized solar cells (DSSCs) were fabricated with 100% anatase TiO2, anatase and rutile mixed TiO.sub.2.
[0080] The adsorption enhancement should be related to the increase in light scattering owing to the presence of the rutile nanopartilces. The lightscattering property of the dye-free TiO.sub.2 films and with dye loading were evaluated by diffuse reflectance spectroscopy.
[0081] The current-density-voltage (J-V) characteristics for the masked DSSCs with TiO.sub.2 composite films as photoanodes are presented in
TABLE-US-00004 TABLE 4 Isc Voc Effi. TiO2 Nanoparticle (A/cm2) (V) FF (%) A100 7.8425 0.6565 0.4822 2.4827 A100-80% + R100-20% 7.4913 0.6635 0.5418 2.6933 A100-80% + A42:R58-20% 8.3975 0.6366 0.5530 2.9560
[0082] The present invention is advantageous in that it provides a simple and cost effective process for the production of TiO.sub.2 with desired ratio of anatase and rutile nanoparticles without and with metallic dopants. The process has an additional advantage that it is a green synthesis method which is eco friendly, since it minimizes the use of chemical substances.