METHOD FOR OPERATING A TEXTILE MACHINE PRODUCING CROSS-WOUND PACKAGES, AND A TEXTILE MACHINE PRODUCING CROSS-WOUND PACKAGES

Abstract

A method for operating a textile machine producing cross-wound packages has a multiplicity of autonomous work stations that each have a spinning apparatus and a winding apparatus and are equipped with a suction nozzle, connected to the vacuum network of the textile machine, for receiving a thread from the surface of a cross-wound package, and also a storage nozzle, likewise connected to the vacuum network, for temporarily storing excess thread length, and which is operated at least by one service unit that exchanges full cross-wound packages for empty tubes as required. The invention provides for the actuation of a cross-wound package/empty tube exchange by one of the service units to be prevented during the operations of restarting of the work stations, thereby ensuring that, during the restarting of the autonomous work stations, the maximum number of work stations always starts up again at the same time.

Claims

1. A method for operating a textile machine producing cross-wound packages and has a plurality of autonomous workstations, which each have a spinning device and a winding device and are equipped with a suction nozzle for receiving a thread from the surface of a cross-wound package, which suction nozzle is connected to the negative-pressure network of the textile machine, and with a storage nozzle for temporarily storing excess thread length, which storage nozzle is likewise connected to the negative-pressure network, the textile machine being served at least by one service unit, which doffs full cross-wound packages for empty tubes as needed, characterised in that, in the piecing up of the autonomous workstations of the textile machine again after a technical problem that caused all the workstations of the textile machine to be switched off, the service units are prevented from performing cross-wound package/empty-tube doffing during the piecing-up operations of the workstations, thus ensuring the maximum number of workstations is simultaneously pieced up again in the piecing up of the autonomous workstations.

2. The method for operating a textile machine producing cross-wound packages according to claim 1, characterised in that the service units are prevented from performing cross-wound package/empty-tube doffing during the piecing up of the autonomous workstations of the textile that have come to a standstill.

3. The method for operating a textile machine producing cross-wound packages according to claim 1, characterised in that a central control unit of the textile machine is prevented from issuing work orders to one of the service units.

4. The method for operating a textile machine producing cross-wound packages according to claim 1, characterised in that, by temporarily doing without interventions of the service units, the number of autonomous workstations that can be simultaneously pieced up again is prevented from dropping below the maximum number.

5. The textile machine producing cross-wound packages and has a plurality of autonomous workstations, which each have a spinning device and a winding device and are equipped with a suction nozzle for receiving a thread from the surface of a cross-wound package, which suction nozzle is connected to the negative-pressure network of the textile machine, and with a storage nozzle for temporarily storing excess thread length, which storage nozzle is likewise connected to the negative-pressure network, the textile machine being served at least by one service unit, which doffs full cross-wound packages for empty tubes as needed, characterised in that, the textile machine producing cross-wound packages comprises a control unit, which is designed to carry out the method according to claim 1.

6. The textile machine producing cross-wound packages according to claim 5, characterised in that the control unit is designed as a central control unit of the textile machine.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The invention is explained in greater detail below on the basis of an embodiment example shown in the drawings.

[0024] In the figures:

[0025] FIG. 1 is a perspective view of a textile machine producing cross-wound packages, in which the method according to the invention is used—in the embodiment example an open-end rotor spinning machine having autonomous workstations and two service units that can be used when required,

[0026] FIG. 2 is a perspective view of an autonomous workstation of the open-end rotor spinning machine shown in FIG. 1, the workstations each being equipped with a suction nozzle, to which negative pressure can be applied and which can be controlled in a defined manner, and with a storage nozzle, to which negative pressure can be applied and which can likewise be controlled in a defined manner.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0027] FIG. 1 is a perspective view of a textile machine producing cross-wound packages—in the embodiment example an open-end rotor spinning machine 1. The open-end rotor spinning machine 1 has a plurality of autonomous workstations 2, which are each equipped with, inter alia, a spinning device 3 and a winding device 4, as usual. The autonomous workstations 2 each additionally have, as explained in more detail below on the basis of FIG. 2, a suction nozzle 18, to which negative pressure can be applied and which can be controlled in a defined manner, and a storage nozzle 25, to which negative pressure can be applied and which can likewise be controlled in a defined manner.

[0028] The open-end rotor spinning machine 1 is also equipped with two or more identical service units 5, which, during normal operation, doff completed cross-wound packages 7 for empty tubes 9 and ensure that the workstations 2 are cyclically cleared.

[0029] As is known, a fibre band supplied in a spinning can 6 is spun into a thread in each of the spinning devices 3 of the workstations 2, the thread subsequently being wound into a cross-wound package 7 on one of the winding devices 4. For this purpose, the winding devices 4, as shown in FIG. 2, are each equipped with a package cradle 8 for rotatably holding an empty tube 9 or a cross-wound package 7 and with a winding drum 10 for rotating these elements.

[0030] The open-end spinning machine 1 also has a central control unit 11, which is connected to the control apparatuses 19 of the service units 5 and to the control apparatuses 13 of the workstations 2 via a bus system 12. Moreover, such open-end rotor spinning machines 1 have a cross-wound package transport apparatus 14 for disposing of completed cross-wound packages 7, and an empty-tube supply apparatus, which substantially consists of an empty-tube magazine 15 and tube feed tracks 16.

[0031] As indicated, the service units 5 can be moved on guide rails arranged on the open-end rotor spinning machine 1 and, as is known, have various handling apparatuses (not shown), which allow the service units 5 to carry out cross-wound package/empty-tube doffing and to clear the workstations 2 as needed. That is, during the regular spinning operation the service units 5 automatically intervene if there is a need for action at one of the workstations 2 and this is signaled, for example, by a work order. Such a work order is issued if, for example, the cross-wound package 7 has reached its prescribed diameter at one the workstations 2 and has to be exchanged for an empty tube 9.

[0032] FIG. 2 is a perspective view of one of the autonomous workstations 2 of an open-end rotor spinning machine 1 in which the method according to the invention is used when needed.

[0033] As is known and therefore only schematically illustrated, such workstations 2 are each equipped with a spinning device 3 and a winding device 4, a piecing tool 17 being arranged on the spinning device 3 in the region of what is referred to as a thread draw-off tube 21. After a thread break or a controlled clearer cut, the piecing tool 17 receives the thread 20 retrieved from the cross-wound package 7 by the suction nozzle 18, to which negative pressure has been applied, and prepares the thread end for the piecing up.

[0034] Furthermore, such autonomous workstations 2 are each equipped with a thread draw-off apparatus 27, which takes on the drawing of the thread 20 from the spinning device 3 during the regular spinning operation and also ensures that a prepared thread 20 is fed back into the spinning device 3 in a defined manner during piecing.

[0035] As usual, the winding device 4 has a package cradle 8 for rotatably holding a cross-wound package 7, a winding drum 10, which preferably can be acted upon by a reversible individual drive 22, and a thread traversing apparatus 24, which is driven, for example, by means of a stepper motor 26.

[0036] Furthermore, as already indicated above, such autonomous workstations 2 each have a pivotably mounted suction nozzle 18, to which negative pressure can be applied and which can be moved in a defined manner between a thread receiving position in the region of the winding device 4 and a thread transfer position in the region of the spinning device 3 by means of a stepper motor 28, and a storage nozzle 25, to which negative pressure can likewise be applied and which temporarily stores the arising excess thread length during the running up of the workstation 2 and, in doing so, ensures that the thread 20 produced in the spinning device 3 is wound with proper winding tension into a cross-wound package 7.

[0037] Both the storage nozzle 25 and the pivotably mounted suction nozzle 18 can be separately subjected to negative pressure in a defined manner.

[0038] In the embodiment shown, the suction nozzle 18 is connected to the textile machine's own negative-pressure network 30 by means of a connection line 23, and the storage nozzle 25 is connected thereto by means of a connection line 32, the negative-pressure source of said network being labelled with reference sign 31 in FIG. 2.

[0039] A closing means 29 controllable in a defined manner and a closing means 33, e.g. a valve or a slider apparatus, are connected in the connection line 23 and in the connection line 32, respectively. The closing means 29, 33, which are connected via control lines 37, 38, respectively, to the control apparatus 13 of the workstation 2 or to the central control unit 11 of the open-end rotor spinning machine 1, ensure that the suction nozzle 18 and the storage nozzle 25, respectively, are appropriately subjected to negative pressure or disconnected from the negative-pressure network 30 of the open-end rotor spinning machine 1.

[0040] Function of the method according to the invention:

[0041] If, during the spinning operation of an open-end rotor spinning machine 1 equipped with autonomous workstations 2, a large technical problem arises, for example a voltage drop in the power grid that powers the textile machine, all the workstations 2 of the open-end rotor spinning machine 1 simultaneously come to a standstill, resulting in thread breaks at all the workstations 2 of the open-end rotor spinning machine 1.

[0042] After the technical problem has been corrected, all the autonomous workstations 2 of the open-end rotor spinning machine 1 must be pieced up again in order to return the open-end rotor spinning machine 1 to its regular operating state. Because minimizing the time period needed to return all the workstations 2 of the open-end rotor spinning machine 1 to regular spinning operation has a positive effect on the efficiency of the open-end rotor spinning machine 1, advantageously the largest possible number of workstations 2 is pieced up again at the same time.

[0043] However, because the amount of negative pressure that can be provided at the same time by the negative-pressure network 30 of the open-end rotor spinning machine 1 is relatively limited, determined by the design of the negative-pressure network 30, in particular by the cross-section of the negative-pressure duct running the length of the machine, it is advantageous in this regard if the suction air demand of the individual workstations is minimized during the run-up operations and if it is ensured that no other additional suction air consumptions occur during the run-up process of the open-end rotor spinning machine 1.

[0044] Additional suction air consumption of this kind would occur if, for example, a cross-wound package 7 has reached its specified diameter at one of the workstations 2 already pieced up and is exchanged for an empty tube 9. In the event of such cross-wound package/empty-tube doffing to be initiated by one of the service units 5, the negative-pressure consumers, especially the suction nozzle 18 and the storage nozzle 25 of the workstation 2 in question, would be active at the same time, and as a result the required suction air amount would increase and thus the level of the negative pressure in the negative-pressure network 30 would drop somewhat.

[0045] In relation to autonomous workstations 2, which, as described in German Patent Publication DE 10 2006 047 288 A1, each have a suction nozzle 18 and a storage nozzle 25 that can be specifically switched on or off, the present invention made it possible to reduce the suction air demand of the workstations 2 during the piecing operation to such an extent that it was possible to significantly increase the number of workstations 2 that can be simultaneously pieced up again after a technical problem.

[0046] However, in order to be able to always ensure this relatively large number of e.g. 24 workstations 2, it must be ensured that the negative-pressure network 30 is not strained by other additional suction air consumers during the piecing process of the workstations 2, as already mentioned above.

[0047] For this reason, in the method according to the invention, which is used in particular in the piecing up of a textile machine 1 producing cross-wound packages after a technical problem that caused all the workstations 2 of the textile machine 1 to come to a standstill, a service unit 5 that would activate an additional suction air consumer is prevented from becoming active during the simultaneous piecing operations of the autonomous workstations 2. That is, according to the method according to the invention it is ensured that the central control unit 11 of the open-end rotor spinning machine 1 does not send any work orders to one of the service units 5, even if there is a need at a workstation 2. Such work orders are not issued again until all of the e.g. 500 to 600 workstations 2 of the open-end rotor spinning machine 1 have been pieced up again.

LIST OF REFERENCE SIGNS

[0048] 1 Open-end rotor spinning machine [0049] 2 Workstation [0050] 3 Spinning device [0051] 4 Winding device [0052] 5 Service unit [0053] 6 Spinning can [0054] 7 Cross-wound package [0055] 8 Package cradle [0056] 9 Empty tube [0057] 10 Winding drum [0058] 11 Central control unit [0059] 12 Bus system [0060] 13 Control apparatus [0061] 14 Cross-wound package transport apparatus [0062] 15 Empty-tube magazine [0063] 16 Tube feed track [0064] 17 Piecing tool [0065] 18 Suction nozzle [0066] 19 Control apparatus [0067] 20 Thread [0068] 21 Thread draw-off tube [0069] 22 Individual drive [0070] 23 Connection line [0071] 24 Thread traversing apparatus [0072] 25 Storage nozzle [0073] 26 Stepper motor [0074] 27 Thread draw-off apparatus [0075] 28 Stepper motor [0076] 29 Closing means [0077] 30 Negative-pressure network [0078] 31 Negative-pressure source [0079] 32 Connection line [0080] 33 Closing means [0081] 37 Control line [0082] 38 Control line

[0083] It will therefore be readily understood by those persons skilled in the art that the present invention is susceptible of broad utility and application. Many embodiments and adaptations of the present invention other than those herein described, as well as many variations, modifications and equivalent arrangements, will be apparent from or reasonably suggested by the present invention and the foregoing description thereof, without departing from the substance or scope of the present invention. Accordingly, while the present invention has been described herein in detail in relation to its preferred embodiment, it is to be understood that this disclosure is only illustrative and exemplary of the present invention and is made merely for purposes of providing a full and enabling disclosure of the invention. The foregoing disclosure is not intended or to be construed to limit the present invention or otherwise to exclude any such other embodiments, adaptations, variations, modifications and equivalent arrangements.