Receiving device with coil of electric line for receiving a magnetic field and for producing electric energy by magnetic induction and with magnetizable material
09899845 ยท 2018-02-20
Assignee
Inventors
- Dominik Anders (Mannheim, DE)
- Simon Wechsler (Mannheim, DE)
- Robert Czainski (Szczecin, PL)
- Federico Garcia (Mannheim, DE)
Cpc classification
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01F27/361
ELECTRICITY
H02J50/70
ELECTRICITY
B60M7/003
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J2310/40
ELECTRICITY
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02J5/00
ELECTRICITY
Abstract
A receiving device for receiving a magnetic field and for producing electric energy by magnetic induction. The receiving device includes at least one coil of at least one electric line. The magnetic field induces an electric voltage in the at least one coil during operation. The receiving device and the at least one coil are adapted to receive the magnetic field from a receiving side of the receiving device. The receiving device includes a field shaping arrangement including magnetizable material adapted to shape magnetic field lines of the magnetic field. The field shaping arrangement is placed behind the at least one coil. A depth of the field shaping arrangement varies. A method of manufacturing a receiving device and an arrangement including the receiving device.
Claims
1. A receiving device configured to receive a magnetic field and to produce electric energy by magnetic induction, wherein the receiving device comprises at least one coil of at least one electric line and wherein the magnetic field induces an electric voltage in the at least one coil during operation, the receiving device and the at least one coil are adapted to receive the magnetic field from a receiving side of the receiving device, the receiving device comprises a field shaping arrangement comprising magnetizable material adapted to shape magnetic field lines of the magnetic field, the field shaping arrangement is placed behind the at least one coil, if viewed from the receiving side of the receiving device, a depth, to be measured in a direction from the receiving side of the receiving device to a side of the receiving device opposite to the receiving side, of the field shaping arrangement varies, wherein a depth of the magnetizable material is larger at locations, if viewed from the receiving side, behind regions of the at least one coil where the electromagnetic field produced by electric currents through the at least one coil is larger compared to locations behind regions of the at least one coil where the electromagnetic field produced by electric currents through the at least one coil is smaller.
2. The receiving device of claim 1, wherein the field shaping arrangement is formed by a plurality of field shaping elements made of the magnetizable material.
3. The receiving device of claim 2, wherein the field shaping elements have equally large depths and wherein the depth of the field shaping arrangement varies, because different numbers of the field shaping elements are stacked upon each other in the direction from the receiving side to the side opposite to the receiving side.
4. The receiving device of claim 1, wherein variations of the depth of the field shaping arrangement are compensated by at least one compensating element made of non-magnetizable material.
5. The receiving device of claim 4, wherein the variations of the depth are compensated so that a depth of a combined arrangement consisting of the field shaping arrangement and of the at least one compensating element is constant.
6. A method of manufacturing a receiving device configured to receive a magnetic field and to produce electric energy by magnetic induction, wherein at least one coil of at least one electric line is provided, wherein the at least one coil comprises an inductance, so that the magnetic field induces an electric voltage in the at least one coil during operation of the receiving device, the coil is arranged to receive the magnetic field from a receiving side of the receiving device, a field shaping arrangement, comprising magnetizable material adapted to shape magnetic field lines of the magnetic field, is placed behind the at least one coil, if viewed from the receiving side of the receiving device, so that a depth, to be measured in a direction from the receiving side of the receiving device to a side of the receiving device opposite to the receiving side, of the field shaping arrangement varies, wherein a depth of the magnetizable material is designed to be larger at locations, if viewed from the receiving side, behind regions of the at least one coil where the electromagnetic field produced by electric currents through the at least one coil is larger compared to locations behind regions of the at least one coil where the electromagnetic field produced by electric currents through the at least one coil is smaller.
7. The method of claim 6, wherein the field shaping arrangement is formed by a plurality of field shaping elements made of the magnetizable material.
8. The method of claim 7, wherein field shaping elements are used which have equally large depths and wherein the depth of the field shaping arrangement is varied by stacking different numbers of the field shaping elements upon each other in the direction extending from the receiving side to the side opposite to the receiving side.
9. The method of claim 6, wherein variations of the depth of the field shaping arrangement are compensated by at least one compensating element made of non-magnetizable material.
10. The method of claim 9, wherein the variations of the depth are compensated so that a depth of a combined arrangement consisting of the field shaping arrangement and of the at least one compensating element is constant.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of the invention will be described with reference to the attached drawing. The figures of the drawing show:
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DETAILED DESCRIPTION OF THE INVENTION
(15) The receiving device 1 shown in
(16) In the embodiment shown in
(17) As shown in
(18) The protruding portions 5, 6a, 6b of the cover 3 are elongated, i.e. in each case comprise a longitudinal axis along which they extend. Preferably, the protruding portions extend along the whole length of the case and preferably have the same profile along their extension in longitudinal direction.
(19) The protruding portion 5 is located in the center of the case (if viewed in width direction) and extends along the center line of the case, i.e. in lengthwise direction of the case. The cross section of the protruding portion 5 is trapezoidal, wherein the cross section tapers to the free top end of the protruding portion 5.
(20) According to the specific embodiment shown in
(21) Variations of the embodiment shown in
(22) The exploded view of
(23) The base part 2 of the case carries a holding device 12 for holding other interior components of the receiving device, in particular electric lines that form in each case two coils of three phases. In addition, the holding device 12 comprises a plurality of columns for separating, holding and/or fixing components of the receiving device which are located above the coils. In particular, at least one intermediate layer of insulating and/or elastic material, magnetic material, a layer of electrically conducting shield material and/or a base plate for an electric circuit arrangement can be separated, held and/or fixed using one or more than one of the columns.
(24) When the cover 3 of the case is mounted to the base plate 2 of the case, the outer rim of the cover 3 abuts on a sealing 11 which is positioned in the periphery of the holding device 12 and is supported by the rim of the base plate 2.
(25) A coil arrangement 31 is positioned within pre-defined receiving spaces of the holding device 12. Since the different electric lines (phase lines) for producing the different phases of an alternating current form coils which overlap each other if viewed from the top (from the cover 3), the phase lines of at least two of the phases rise nearby the longitudinal sides of the coil arrangement so that they extend along the longitudinal side one upon the other, where they overlap. Details of a specific embodiment of this kind are shown in
(26) The coil arrangement 31 is covered by a layer 51 of elastic material which is preferably also electrically insulating. The layer 51 may be formed by a single piece of material or by a plurality of pieces.
(27) An arrangement 61 of magnetizable material, in particular ferrimagnetic material or alternatively ferromagnetic material, is placed on the intermediate layer 51. Preferably, the height (i.e. the depth) of the magnetic material differs and is larger above (i.e. behind) regions where the density (number per length) of the electric lines of the coil arrangement 31 is higher.
(28) Preferably, compensating material 71 is placed where the height of the magnetic material 61 is smaller so that the height of the total arrangement of magnetic material 61 and compensating material 71 is constant or, at least, varies less than the height of the magnetic material 61.
(29) In the specific embodiment shown in
(30) A shielding layer 91 made of electrically conducting material, for example aluminum, is placed on top of the second intermediate layer 81. The shielding layer 91 has cut outs 95 so that at least some of the columns of the holding device 12 can extend through the cut outs 95. Some cut outs or regions 96 of the cut outs can be used for placing sections of electric connections between the coil arrangement 31 and the electric circuit 111 that is placed above the shielding layer 91.
(31) The circuit arrangement 111 is placed on a sheet-like carrier 101, such as a conventional circuit board. There is a cut out 100 in the carrier 101 so that electric connections between the circuit arrangement 111 and the coil arrangement 31 can extend through the cut out 100.
(32) In the specific embodiment shown in
(33) A preferred embodiment of the coil arrangement 31 is shown in
(34) To form the two coils of one phase, the respective phase line 32, 34, 36 is wound starting at one end of a first coil around the area to be covered so as to form the first coil and further extends around the area to be covered by the second coils so as to form the second coil. In the example shown in
(35) As mentioned before, the coils of the different phases overlap each other partially in the middle region of the coil arrangement 31. The phase lines 32, 34, 36 are placed one upon the other where the coils overlap. Since transversally extending sections of the different phase lines 32, 34, 36, which sections connect the longitudinal sides, are placed on the same height level in the finished coil arrangement 31, at least the phase lines 34, 36 rise along their extension next to the longitudinal sides of the coils. The holding device 12 defines spaces for receiving these transversely extending sections of the phase lines, wherein the spaces are on the same height level.
(36) Although the phase lines 32, 34, 36 are preferably electrically insulated at their surfaces, the coils 33, 35, 37 of the different phases are preferably placed upon each other using distance pieces 41, 42, 43. These pieces are placed in between the phase lines 32, 34, 36 where they are placed one upon the other. In particular, there are three types of distance pieces. The first type 41 is used where the phase line 34 of the second phase is placed above the phase line 32 of the first phase along the longitudinal side of the coil arrangement 31. The first type 41 of distance pieces is elongated and extends along the longitudinal side and, at the same time, along the phase lines 32, 34 so as to form a distance between the phase lines 32, 34. The first type 41 of the distance pieces has a constant cross section. It is used for the second coil 33b of the first phase.
(37) The second type 42 of distance pieces does not have a constant cross section, but the end region shown on the right hand side of
(38) The third type 43 of the distance pieces also has a non-constant, varying cross section. The end regions of the distance pieces 43 are higher than the other regions. Where the height is larger, the second coil 35b of the second phase supports other components of the receiving device which are placed above the coil arrangement 31. Where the height of the distance pieces 43 is smaller, the second coil 35b or the first coil 35a of the second phase supports the first or second coil 37a, 37b of the third phase.
(39) In particular, the number of the distance pieces 41, 42, 43 depends on the number of windings per coil. Since the number of windings may differ in different embodiments of the arrangement,
(40) The longitudinal section of the coil 33b of the first phase is fully overlapped by the coils 35a, 35b of the second phase. If the coils 35a, 35b are placed on top of the coils 33a, 33b, the transversely extending section at the side face of coil 35b is placed outside of the area which is covered by the second coil 33b of the first phase. The transversely extending section of the second phase which comprises sections of the first coil 35a and the second coil 35b is placed in the area around which the phase line 32 of the second coil 33b of the first phase extends. The transversely extending section of the first coil 35a of the second phase is placed in the area around which the phase line 32 of the first coil 33a of the first phase extends. The corresponding arrangement can be perceived from
(41) The coils 35 of the second phase and the coils 37 of the third phase are shifted in a similar manner relative to each other as the first phase and the second phase, but the shift length in longitudinal direction is twice as large as the shift length of the first and second phase. As a result, the transversely extending section at the side face of the first coil 37a of the third phase is placed outside of the area around which the phase line 32 of the first coil 33a of the first phase extends. On the other hand, the shift length in longitudinal direction of the third phase relative to the first phase has the same amount as the shift length of the first phase and the second phase, but is oriented in the opposite direction if viewed from the first phase coil arrangement.
(42) At least one end of the phase line 32, 34, 36 which forms the coils of the respective phase is connected to a line section or forms a line section that extends upwards from the coils. Respective upwardly extending sections 38, 39, 40 are shown in
(43) The enlarged view of the base plate 2 and the holding device 12 shown in
(44) The holding device 12 comprises holding portions 16, 17 for holding electric lines or bundles of electric lines. Depending on the number of the electric lines or bundles of electric lines to be held by the individual holding portion 16, 17, the holding portions are wider or narrower (with respect to the longitudinal direction). In the example shown in
(45) The columns 13, 14, 15 are arranged in lines extending in the longitudinal direction (from left to right in
(46) The lines of the columns 13, 14, 15 are spaced so that pieces of magnetic material and optionally compensating material can be placed in between in each case two of the columns.
(47) In addition, at least one of the columns 13, 14, 15 can be used for fixing other components of the receiving device to the column and thereby to the holding device 12.
(48) Therefore, the columns combine different functions, in particular separating different transversely extending sections of coil, separating different pieces of material, such as magnetic material and compensating material, and/or fixing other components to the respective column. A further possible function is separating components of the receiving device from the basis of the holding device and/or from the basis of the receiving device at the receiving side. Separating means that the respective components or parts cannot contact each other. The respective dimension of the column, either in longitudinal direction, in transverse direction or in height direction, defines the minimum distance between the two parts or components which are separated.
(49) In addition, as mentioned before, the specific embodiment of the holding device 12 shown in
(50) Preferably, the spaces for receiving the phase lines of the coil arrangement have shaped surfaces, in particular grooved surfaces, so that the phase lines are held in place and do not slip. In particular, these spaces can be provided by holding portions of the holding device.
(51) In particular, two columns 15 of the holding device 12 are higher than the other columns 13, 14 and serve to position and/or fix the carrier 101 and the circuit arrangement 111 shown in
(52) The intermediate layer 51 (and optionally the intermediate layer 71) shown in
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(54) In
(55) In order to compensate for the different heights of the magnetic material, compensating material 72 is placed as shown in
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(57) Variations of the embodiment of a field shaping arrangement shown in
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(59) At least the upper part of the circuit arrangement 111 shown in
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(61) The central protruding portion 5 of the receiving device 1 is elongated and extends along a longitudinal axis which is also the longitudinal axis of the housing 121 of the rectifier 120. This arrangement can be placed in corresponding recesses formed by the bottom surface of the car body of a road vehicle. Such a road vehicle 141 is shown in
(62) During energy transfer to the vehicle, a generating device 142 generates the magnetic field, in particular by generating an alternating electromagnetic field. The magnetic field is indicated by three curved lines. The generating device 142 is provided with electric current from corresponding equipment 145, which may include an inverter and/or an AC/AC converter.
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(65) Modifications of the arrangement shown in