Drilling tool support and method of collaring

Abstract

A support includes a support element for supporting a drilling tool used in rock drilling. The support element is inside a suction housing of a rock drilling unit at least during drilling. The support is located at a front end portion of a feed beam and is used to support the tool especially during the collaring phase of the drilling. A method of collaring is disclosed wherein the drilling tool is supported by the support.

Claims

1. A support for supporting a drilling tool, the support comprising: at least one single support element having a support position and an idle position; at least one contact surface in the support element, the contact surface being movable adjacent the tool when the support element is in the support position, the support element including an opening allowing the drilling tool to be arranged through the opening, whereby the drilling tool is surrounded by the support element; and at least one actuator for generating a transfer movement for moving the support element between the support position and the idle position, wherein the support element of the support is located inside a suction housing of a dust removal system at least during drilling, the support element being surrounded by inner surfaces of the suction housing and being arranged rotationally within the suction housing to allow the actuator to turn the support element inside the suction housing between the support position and the idle position.

2. The support as claimed in claim 1, wherein the support element has a peripheral configuration.

3. The support as claimed in claim 2, wherein the support element has a sleeve-like configuration, the support element including a front face, an end face and a side surface; the front face and the end face having a wall thickness in a transverse direction of the sleeve and the side surface has a length in the longitudinal direction of the sleeve; the length of the sleeve-like support element is at least double the wall thickness of the front and end faces of the support element; and the front face of support element is in a direction of a suction flow when the support element is in the idle position.

4. The support as claimed in claim 3, wherein the support element includes a first contact surface and a second contact surface located on opposite sides of the support element; the side surface of the support element being provided with a first opening and a second opening; the first opening and the second opening being located on opposite sides of the sleeve-like support element; the first opening opens to the front face of the support element; the second opening opens to the rear face of the support element; and the first opening serves as a first contact surface and the second opening serves a second contact surface.

5. The support as claimed in claim 1, wherein the support element is supported in the suction housing by two rotational axles located on opposite sides and having a common central axis.

6. The support as claimed in claim 1, wherein the support element is rotated between a horizontal position and vertical position and wherein the horizontal position of the support element serves as the idle position and the vertical position serves as the support position.

7. The support as claimed in claim 1, wherein the actuator is a pressure medium operated cylinder.

8. The support as claimed in claim 1, further comprising at least one transfer element for transmitting the transfer movement of the actuator to the support element, the transfer element having a crank-like configuration.

9. The support as claimed in claim 1, wherein the support is arranged to support the drilling tool during collaring.

10. A support for supporting a drilling tool, the support comprising: at least one support element having a support position and an idle position, the support element including at least two contact surfaces, the contact surfaces being connected to each other by a rigid mechanical connection; at least one contact surface in the support element, the contact surface being movable adjacent the tool when the support element is in the support position; and at least one actuator for generating a transfer movement for moving the support element between the support position and the idle position, wherein the support element of the support is located inside a suction housing of a dust removal system at least during drilling, the support element being surrounded by inner surfaces of the suction housing and being arranged rotationally within the suction housing to allow the actuator to turn the support element inside the suction housing between the support position and the idle position.

11. A rock drilling unit, comprising: a feed beam assembly; a rock drilling machine supported on the feed beam assembly and including at least a rotation device for rotating a drilling tool connectable to the rock drilling machine; a feed device for moving the rock drilling machine in a drilling direction and in a return direction; a suction housing located at a distal end portion of the feed beam assembly, the suction housing including a first opening and a second opening through which the drilling tool is arranged, the first opening facing the rock drilling machine and the second opening facing a surface being drilled, and at least one discharge port for connecting the suction housing to a dust removal system; a support located at a distal end portion of the feed beam assembly for supporting the drilling tool, the support including at least one support element having a support position and an idle position, and at least one contact surface in the support element, the contact surface being movable adjacent the tool when the support element is in the support position, and at least one actuator for generating a transfer movement for moving the support element between the support position and the idle position, wherein the support element of the support is located inside the suction housing of a dust removal system at least during drilling, the support element being surrounded by inner surfaces of the suction housing and being arranged rotationally within the suction housing to allow the actuator to turn the support element inside the suction housing between the support position and the idle position; and at least one contact element located at an outermost end of the feed beam assembly positioning the rock drilling unit being supported against a surface being drilled, the support being located between the contact element of the feed beam assembly and the first opening of the suction housing.

12. The rock drilling unit according to claim 11, wherein the suction housing is movable relative to the feed beam assembly and the support is continuously located inside the suction housing and is arranged to be moved together with the suction housing.

13. The rock drilling unit according to claim 11, wherein the suction housing is movable relative to the feed beam assembly, the suction housing having an idle position and an operative position, in the idle position the suction housing is at a greater distance from the contact element as compared to the operational position, the support being mounted to the distal end portion of the feed beam assembly and being located between the contact element and the suction housing, and the support being surrounded by the suction housing when the suction housing is moved to the operational position closer to the contact element.

14. The rock drilling unit according to claim 11, wherein the suction housing includes a rigid base and a flexible contact portion at an outermost end of the suction housing the first opening being defined by the rigid base and the second opening being defined by the flexible contact portion.

15. A method of collaring, comprising drilling a drill hole with a rock drilling unit; supporting a drilling tool connected to a rock drilling machine of the rock drilling unit by a support, the support including a support element having a support position and an idle position and at least one contact surface in the support element, the contact surface being movable adjacent the tool when the support element is in the support position; removing produced drilling dust and chips by at least one suction housing inside which a suction is formed; surrounding the support at least partly by the suction housing at least during the collaring; and generating a relative movement between the support and the suction housing relative to each other for moving the support to the support position for supporting the drilling tool and to the idle position, the support element being surrounded by inner surfaces of the suction housing and being arranged rotationally within the suction housing to allow the actuator to turn the support element inside the suction housing between the support position and the idle position.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a side view of a rock drilling rig provided with a drilling unit.

(2) FIG. 2 is a schematic side view of a front portion of a feed beam provided with a suction housing and a support.

(3) FIG. 3 is a schematic view of a support in an idle position, and in FIG. 4 the same support is in an operative support position.

(4) FIGS. 5 and 6 are schematic views of a support in idle and support position and when seen in longitudinal direction of a drilling tool.

(5) FIGS. 7 and 8 are schematic views of a turning mechanism of a support.

(6) FIGS. 9 and 10 are schematic views of a suction housing seen from the front end of a feed beam, and wherein inside the suction housing is a support element in an idle position and in a support position.

(7) FIG. 11 is a schematic view of support seen from above, wherein the support includes two support plates allowed to be turned between a support position and an idle position.

(8) FIG. 12 is a schematic side view of the support shown in FIG. 11.

(9) FIG. 13 is a schematic side view of a front portion of feed beam provided with a support having fixed position and a suction housing being movable relative to the support.

(10) FIGS. 14 and 15 are schematic views of a support seen in longitudinal direction of a drilling tool and illustrating a support and idle positions of support elements of the support.

(11) For the sake of clarity, the figures show some embodiments of the disclosed solution in a simplified manner. In the figures, like reference numerals identify like elements.

DETAILED DESCRIPTION

(12) FIG. 1 shows a rock drilling rig 1 including a rock drilling unit 2, which may be connected by means of a boom 3 to a movable carrier 4. The drilling unit 2 may have a feed beam 5 and a rock drilling machine 6 supported thereon. The rock drilling machine 6 may be moved on the feed beam 5 by means of a feed device 7. The rock drilling machine 6 has a shank 8 at a front end of the rock drilling machine 6 for connecting a tool 9. The tool 9 may include one or more drill rods 10 and a drill bit 11 located at a distal end of the tool 9.

(13) The rock drilling machine 6 further includes a rotating device 12 for rotating the shank 8 and the tool 9 connected to the shank 8. When the rock drilling is based on rotation R and feed F of the tool then the drilling is known as rotary drilling. However, the rock drilling machine 6 may also have an impact or percussion device 13 for generating impact pulses to the tool 9. When the rock drilling machine 6 is provided with the percussion device 13, which is located on an opposite end of the tool 9 as compared to the drill bit 11, the drilling is known as top-hammer drilling.

(14) At a drilling site, one or more drill holes 14 are drilled with the drilling unit 2. The drill holes 14 may be drilled in a vertical direction, as is shown in FIG. 1, or alternatively, in a horizontal direction or in an angular direction. The drill holes 14 may be drilled in a rock material or soil.

(15) During drilling dust and drilling cuttings are formed, wherefore the rock drilling rig 1 is provided with a drill hole flushing system allowing feeding of flushing fluid through the drilling tool 9 to the drill hole 14. The rock drilling rig 1 may also include a dust collection system for removing the produced dust from an opening of the drill hole 14. At a front portion 5a of the feed beam 5 is a suction housing 15 inside which a negative pressure is formed through a suction line 16. The dust is conveyed through the suction line 16 to the carrier 4 where particles are separated from the air. The suction housing 15 has a discharge port 17 for connecting the suction line 16. As can be noted, the drilling tool 9 passes through the suction housing 15. At a front most end of the feed beam 5 is a contact element 18 by means of which the feed beam 5 is supported to a surface being drilled. At least the feed beam 5 and the contact element 18 define a feed beam assembly 19.

(16) The rock drilling unit 2 includes a support S for providing support for the tool 9 at the front portion 5a of the feed beam 5. The support S is located between the contact element 18 and an upper end of the suction housing 16, as it is shown in FIG. 1. If the support is in a location 20 shown in dotted lines, then the support is located at a relative long distance from the front most end of the feed beam assembly 19, whereby no proper support is achieved.

(17) FIG. 2 illustrates a front portion 5a of a feed beam 5. A suction housing 15 may be arranged movably relative to the feed beam 5. The suction housing 15 may be mounted to a cradle 21, which is supported on the feed beam 5. The cradle 21 may be moved by means of a cylinder 22. During positioning of the feed beam 5, the suction housing 15 may be in an upper position and during drilling it may be in a lower position.

(18) Inside the suction housing 15 is arranged a support element SE of a support S. The support S may move along the suction housing 15. The support elements SE may be actuated by an actuator 23, which may be a cylinder, for example. The actuator 23 may affect operation of the support elements SE through a transfer element 24, which may have a crank mechanism, for example. The suction housing 15 has a first upper opening 25 facing a drilling machine and a second lower opening 26 facing the drilled surface. The tool passes through the openings 25 and 26. The support element SE is located within a space formed by inner surfaces of the suction housing 15. Further, as shown in FIG. 2, the support element SE is located axially between the first upper opening 25 and the second lower opening 26 of the suction housing 15.

(19) FIG. 3 discloses a support S including a sleeve-like support element SE. The support element SE may be turned around rotational axles 27. The rotational axles 27 may be supported to a suction housing or to any other support structure. The support element SE may be turned by means of an actuator 23 and a transfer element 24. The support element SE is shown in FIG. 3 in an idle position IP and in FIG. 4 in operative support position SP. The sleeve like support element SE has a cylindrical side surface 28 and ring shaped front face 29 and end face 30. The support element SE is also provided with a first contact surface 31a and second contact surface 31b, which are located on opposite sides.

(20) The side surface 28 has a first opening 32a and a second opening 32b. The first opening 32a opens to the front face 29 and the second opening 32b opens to the end face 30. The bottom of the first opening 32a serves as the first contact surface 31a and the bottom of the second opening 32b serves as the second contact surface 31b. In the idle position IP the sleeve like support element SE is in a horizontal position and the drilling tool 9 passes through it. The contact surfaces 31a and 31b are facing away from the drilling tool 9. The support element SE may be turned to a vertical position shown in FIG. 4, whereby the contact surfaces 31a and 31b are moved close to the outer surface of the drilling tool 9. The drilling tool 9 then passes through the first opening 32a and the second opening 32b. The actuator 23 may be a hydraulic cylinder and the produced linear movement of the cylinder may be converted to a rotational movement by means of a crank mechanism serving as the transfer element 24.

(21) FIGS. 5 to 8 disclose the support S in other directions/views. The features and operation of the support is disclosed above.

(22) In FIGS. 9 and 10 the support S is integrated to a structure of a suction housing 15. A support element SE of the support S is located inside the suction housing 15. An idle position IP and support position SP are shown in FIGS. 9 and 10. The suction housing 15 may be supported to a feed beam by means of slide elements 33.

(23) FIG. 11 discloses an alternative support S having two separate support elements SE1 and SE2, which are plate-like objects and are allowed to be turned relative to transverse rotating axles 27. Front ends of the support elements SE1 and SE2 are provided with curved contact surfaces 31a and 31b. The support elements 31a and 31b may be turned by an actuator, which may be a hydraulic or electrical motor, for example.

(24) FIG. 12 shows the support S of FIG. 11 from one side. The idle position ID is indicated by dotted lines. In connection with the support may be a suction housing 15, which is also shown in dotted lines. The suction housing 15 may be arranged to move linearly together with the support S or alternatively only the suction housing 15 moves and the support S is not moved. FIG. 12 further shows that at an upper end portion of the suction housing may be a guide plate 34 for directing the suction flow towards a discharge port 17.

(25) FIG. 13 discloses a solution where a support S is not moved together with suction housing 15. Instead the support S is supported to a lower portion 5a of the feed beam by means of suitable support brackets 35. The support S may have any suitable basic structure. At least for the duration of collaring and normal drilling the suction housing 15 is moved towards a surface to be drilled and as a consequence of that, the suction housing 15 will slide over the support S and surround it. At a lower end on the suction housing 15 may be a flexible portion 36 which seals gaps between the suction housing 15 and the surface. The flexible portion 36 may also reshape and allow the movement of the suction housing 15 relative to the support S.

(26) FIGS. 14 and 15 show in a simplified manner an additional support S provided with two support elements SE1 and SE2, which are moved linearly in a transverse direction relative to the tool 9.

(27) Although the present embodiment(s) has been described in relation to particular aspects thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred therefore, that the present embodiment(s) be limited not by the specific disclosure herein, but only by the appended claims.