Compact multi-carriage impedance tuner and method
09899984 ยท 2018-02-20
Inventors
Cpc classification
H03J7/00
ELECTRICITY
G01R31/2612
PHYSICS
G01R35/005
PHYSICS
International classification
G01R27/32
PHYSICS
H03H7/40
ELECTRICITY
Abstract
A new multi-carriage slide screw impedance tuner uses a circular slabline, eccentrically rotating disc probes and rotating carriages allowing reducing the linear size of the tuner by a factor of 3 compared with linear tuners. The slabline lies flat on the bench table surface and the disc probes rotate at the end of rotating arms, which act as mobile carriages, forming a planetary configuration. The rotation of the arms control the phase of GAMMA and the rotation of the disc-probes controls its amplitude.
Claims
1. A multi-carriage electro-mechanical impedance tuner, comprising a test port, an idle port and a circular parallel plate airline (slabline) between the ports, and at least two independent mobile carriages carrying disc-shaped conductive tuning probes; whereby the slabline comprises a) two parallel conductive discs, a top disc and a bottom disc, having a common center, similar diameter and being separated by a space (channel) between them, and b) a center conductor having toroid form and being centered in the space between the two discs and having the same center as the discs; whereby the discs and the center conductor form a circular transmission airline (slabline) with characteristic impedance Zo; and whereby the tuning probes slide in, out and along the channel; and whereby the carriages are radial arms, controlled by a first stepper motor, rotate around the center of the discs and slide on top of the top disc; and whereby a second stepper motor is mounted at the peripheral end of each radial arm and controls the tuning probe, whereby the axis of the second motor is perpendicular to the slabline discs; and whereby the tuning probe is rotating eccentrically around its own rotation axis, and, in a planetary fashion, around the center of the slabline discs, hereby sliding along the channel of the slabline and penetrating into the channel at adjustable depth, the depth being controlled by the second motor; and whereby the motors are driven by a tuner controller using electronic control boards, digital communication and software.
2. Tuner as in claim 1, having three independent mobile carriages, radial arms, tuning probes and control.
3. Input and output coaxial ports for the slabline of claim 1, using coaxial connectors, said connectors having a center conductor and a grounded external cylindrical mantle, said center conductor forming a continuation of the circular center conductor of the slabline and being bent by approximately 90 degrees from its circular path towards the periphery of the discs, and whereby the coaxial connectors are mounted perpendicular on the edge of the discs.
4. S-parameter interpolation method for each arm and associated disc-probe of tuner as in claim 1, using calibration data, as follows: a) define the target values (,); b) determine the set of the 9 closest calibrated states to (,) i.e. (m,n), whereby {m,n}={1,2,3} and whereby 1<2<3 and 1<2<3 and 1<<3 and 1<<3; c) calculate the reflection factor Sij(,) using the following relations:
Sij(,k)=A()*Sij(k,1)+B()*Sij(k,2)+C()*Sij(k,3),
Sij(,)=A()*Sij(1,)+B()*Sij(2,)+C()*Sij(3,), whereby {i,j}={1,2} and k={1,2,3}; and whereby the coefficients A, B and C are calculated using the following relations:
A()=(2)*(3)/((12)*(13));
B()=(1)*(3)/((21)*(23));
C()=(2)*(1)/((32)*(31)); whereby can be replaced in above equations by or ; corresponding to the rotation angle of the mobile arm and corresponding to the rotation angle of the disc-probe.
5. Calibration method for tuner as in claim 1 comprising the following steps: a) connect the tuner to a pre-calibrated vector network analyzer (VNA) and initialize, whereby rotating all mobile arms and disc-probes to initial angles, whereby the probes penetrate to a minimum into the slabline channel creating minimum reflection; b) s-parameters of the initialized tuner are measured for all frequencies (Fn=N*Fo) of interest and saved in a matrix [S0(Fn)], whereby Fo is the fundamental frequency and N is an integer number, N3, equal to or smaller than the number of carriages; c) scaling, whereby the rotation angle , of each disc-probe individually, is changed progressively, in a number (M) of steps, inserting the probe into the slot of the slabline, while all other probes remain initialized, and the reflection factor (S11) at the fundamental frequency Fo is measured at the tuner test port for each angular position , between minimum (S11min) and maximum (S11max) reflection factor and saved in memory; whereby the number of steps (M) is a number typically between 5 and 30; d) calibration, comprising a sequence of steps, as follows: each individual probe is rotated to each angle position , defined in step c), while all other probes remain initialized, whereby, for each position , d1) the mobile arm associated with the selected probe is rotated to a number of rotation angles (), from (o) to (max), whereby (maxo)=/(2**R), R is the distance between the rotation axis of the arm and the center conductor, and is the wavelength at the fundamental frequency (Fo), and d2) tuner s-parameters are measured and retrieved from the VNA for all frequencies (Fn), and d3) s-parameters of all probes, except of the probe closest to the test port, are cascaded with the inverse matrix [S0(Fn)].sup.1 and saved; e) saving, whereby s-parameters of all frequencies (Fn), all probes and all probe () and arm () angle permutations of step d3) are generated numerically in computer memory and saved in a calibration file in a matrix format [S(Fn,,)] for later use.
6. Multi-frequency impedance synthesis algorithm for tuners, which has been calibrated as in claim 5, uses interpolation data and comprises the following steps: a) user definition of the target reflection factors (GAMMA-target(Fn)) at a number of frequencies (Fn=N*Fo), whereby N is an integer number smaller or equal to the number of tuner carriages, and retrieval of the calibration data; b) numeric search for angles c and c of each arm and each probe through the calibration data of all frequencies (Fn) for the calibrated points (S11.c(Fn)), for which the Tuning Error (TE) of vector differences over all frequencies, typically defined as TE={W(Fn)*|S11.c(Fn)GAMMAtarget(Fn)|.sup.2}, whereby W(Fn) is a weighing factor, is minimum; c) alternative probe angle and arm angle search of each arm and each probe, of interpolated points S11.int(Fn), in the vicinity of the angles (c, c), for S11.t(Fn) for which the tuning error (TE) as in step b) is minimum; d) saving the angles t and t of each arm and each probe, corresponding to S11.t(Fn) in step c); e) set each mobile arm to the angle t and the associated probe to the angle t, found in step d).
7. Algorithm for mechanically stable impedance synthesis for tuners at selected frequency (F), which has been calibrated as in claim 5, using interpolation, comprising the following steps: a) define the target reflection factor vector (GAMMA-target); b) determine best Smith chart coverage whereby creating a calibration data subset comprising sets of reflection factor vectors at the test port (S11(, i)) for angular positions i of arms i carrying probes i, wherein i={1,2,3} and |21||32||13|/(6*R), whereby is the wavelength at frequency (F) and R the radius of the toroid center conductor; c) search in calibration data subset of step b) for angular positions i of probe i, corresponding to calibrated S11 vectors closest to GAMMA-target and save; d) search for optimum interpolated angles i.opt of probe i corresponding to S11 vectors closer to GAMMA-target than in step c), and save; e) repeat step d) until the vector difference between S11 and GAMMA-target is minimum, and save; f) rotate arms i to i and probes i to i.opt, determined in step e), whereby i={1,2,3}.
8. Circular parallel plate airline (slabline) as in claim 1, having characteristic impedance Zo and total length of the toroid center conductor of at least N/2*, whereby is the wavelength at the lowest frequency of operation of the tuner and N is the number of carriages of the tuner.
9. Slabline as in claim 1 or 8, whereby the characteristic impedance Zo is equal to 50 Ohms.
10. Metallic disc-probes for tuners as in claim 1, having thickness matching the width of the channel of the slabline; and concave channel (groove) carved out of the disc-probe periphery, parallel to the disc-probe surface, whereby the groove diameter matches approximately the diameter of the center conductor of the slabline; and wherein the rotation axis of the probe is perpendicular to the center conductor and eccentric, relative to the geometric center of the probe.
11. Disc-probes as in claim 10, having oval shape.
12. Disc-probes as in claim 10, having elliptical shape.
13. Disc-probes as in claim 11 or 12 having rotation axis approximately equal to geometrical center.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The invention and its mode of operation will be more clearly understood from the following detailed description when read with the appended drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
DETAILED DESCRIPTION OF THE INVENTION
(18) This invention discloses a new multi-carriage slide screw impedance tuner structure, the compact circular two or three carriage tuner. It comprises the following key components:
(19) A. Circular horizontal slabline,
(20) B. Circular, eccentrically rotating, or oval/elliptical disc-probes,
(21) C. Mobile carriages in form of rotating arms.
(22) The result of using the new structure is reduction of the overall length of prior art multi-carriage linear tuners by a factor of approximately 3: the compact-circular tuner is approximately as long as a prior art linear tuner (compare
(23) TABLE-US-00001 TABLE I Comparison total length of prior art and circular three carriage tuner Prior art New circular Lowest three carriage three carriage Length Frequency Tuner Length Tuner Length reduction [MHz] [cm] [cm] ratio 100 470 150 3.13 400 133 45 2.96 600 95 33 2.88 800 76 27 2.81
(24) The total tuner length reduction ratio between the two tuner structures increases as the frequency decreases, because the carriage width (220) and the width of connectors and sidewalls (216) in a linear tuner (
(25) The circular tuner (
(26) As an example of one rotating arm carriage: Motor (503) is attached to the mobile arm (59) using a bracket (505) and rotates with it; at the peripheral end of the arm (59) sits a second motor (502) which controls by its axis (515) directly, or via a gear, a metallic disc probe (50). Probe (50) rotates eccentrically (see
(27) The same mechanism is used for the two other carriage-arms (509, 507), rotating around axis (54) their rotation being controlled by primary motors (508, 513), supported by roller bearings (514), attached (511) (510) to brackets (506) and carrying secondary motors (58) and disc-probes.
(28) A top view of the tuner is shown in
(29) The same mechanism repeats for Arm 2 (509) and Arm 3 (507), shown in cross section in
(30) The control mechanism for the amplitude of GAMMA is shown in detail in
(31) When elliptic or oval probes are used, rotation axis and geometric center (144) can be identical. Beyond this difference the remaining details are the same as in the
(32) In a single carriage tuner (125), whether linear (
(33) The tuning resolution (TR) of the tuner at the closest point between probe bottom and center conductor (608),
(34) A perspective view of the three carriage/three probe circular tuner is shown in
(35) The tuner calibration process uses a setup as shown in
(36) After connecting to the VNA (110) and initializing all disc-probes and carriage arms (111), the matrix of the initialized tuner [S0] is measured and saved (112) at all frequencies of interest (Fn) (typically including harmonic frequencies of all selected fundamental frequencies). In a second (scaling) step, the reflection factor of the tuner at the test port is measured for each disc-probe separately, while all other probes remain withdrawn from the slabline (loop (113)); this is done at typically j=1, 2, . . . N steps, whereby typically 5N30, corresponding to N angle values i,j of each disc-probe i; these angle values correspond to minimum and maximum GAMMA (or S11), and saved in a scaling file in the form S11(i,j, i,o); whereby i,j is the relative angle of the probe i rotation, starting with an initial position (zero), relative to the vertical direction (
(37) Subsequently (114) two-port s-parameters for rotating disc-probe 1 and arm-carriage 1 are measured for all 1,j angles (1jN) and a multitude of 1,k (typically 8kK, whereby K increases with |GAMMA| in order to keep the space between calibrated points on the Smith chart equidistant leading to regular cover of the Smith chart, which increases the interpolation accuracy; s-parameters are saved (115) for combinations of both angles 1,j and 1,k in the matrix form [S1,ij(1j, 1,k)].
(38) NOTE: the horizontal position in a linear tuner (
(39) In a next step (116), disc-probe 1 and arm-carriage 1 are initialized and the previous procedure is repeated for disc-probe 2 and arm-carriage 2 (116), with one exception: before saving, the s-parameters measured when controlling probe 2 i.e. [S2,ij(2j, 2,k)] are de-embedded with the matrix [S0] (i.e. they are converted to the equivalent transmission matrices [T2,ij(2j, 2,k)] and multiplied with the inverse transmission matrix [T0].sup.1, [T0] being the transmission matrix corresponding to [S0], see ref. 8, (117)). This is done in order to avoid including in the tuner calibration data the parameters of the initialized tuner more than once, since the individual probe sections of the tuner cannot be extracted physically and measured separately.
(40) In a next step the procedure (116) used for probe 2 is applied to the third probe (118). Again after termination the tuner matrix [S0] is de-embedded from the measured data (119). At the end all matrix permutation items are cascaded (converted to [T] matrices, multiplied and converted back to [S] matrices) and a general multi-carriage calibration matrix is generated (1101). Depending on the total number of combined probe and carriage phases used (typically 1000) this global matrix may contain up to 100010001000=10.sup.9 s-parameter sets. However practical tests have shown that operation with as low as 10.sup.7 sets while providing much higher tuning speed it ensures sufficient accuracy.
(41) Impedance synthesis using s-parameters of pre-calibrated impedance tuners is a specific procedure for each type of tuner, which, in principle, has been disclosed before (see ref. 6); this does not, however, limit the scope of the invention itself, since the invention relates to the new circular multi-carriage tuner type, using a disc-shaped slabline, rotating radial arm-shaped carriages and disc-probes moving following a planetary scheme: rotating at the end of the arm carriages around the center of the slabline discs and around themselves. Control software allowing calibration and tuning is required specifically for this type of apparatus using the general ideas from prior art. The calibration procedure has been laid out in order to manifest the fact that this wideband tuner can equally be used for mechanically stable as well as harmonic impedance synthesis, when calibrated and the calibration data used accordingly.
(42) When a multi-frequency impedance synthesis (tuning) of a set of GAMMA(Fi) is requested by a user (Fi=F1, F2, F3, typically F1=Fo, F2=2Fo, F3=3Fo) the computer loads the calibration data from memory storage (hard-disk) into its active memory (RAM) for all requested frequencies Fi and scans through the S11(Fi) data points to find the closest match between calibrated reflection factor points and the requested GAMMA(Fi) (or impedances Z(Fi)) for all frequencies Fi. After this first step a second search is performed, in which interpolated data between calibration points are used (see ref. 4) and a final match is found, usually very close or identical to the requested values, within approximately 1% or better in reflection factor terms. The tuning error TE is defined as TE={W(Fi)*|GAMMA.targetGAMMA.tuned|.sup.2}, whereby vector GAMMA=|GAMMA|*exp(j<GAMMA>), whereby <GAMMA> is the angle of the reflection factor and W(Fi) are user-defined weighting factors allowing enhancing tuning accuracy at selected frequencies (typically Fo) and avoiding over-specification and associated increase in tuning time.
(43) The four interpolated complex s-parameters Sij, {i,j}={1,2} of the tuner are calculated for an arbitrary state (, ) using a set of the 9 closest calibrated states and the following interpolation relations:
Sij(,k)=A()*Sij(k,1)+B()*Sij(k,2)+C()*Sij(k,3),(1)
Sij(,)=A()*Sij(1,)+B()*Sij(2,)+C()*Sij(3,),(2)
whereby {i,j}={1,2} and k={1,2,3}, whereby 1<2<3 and 1<2<3 as well as 1<<3 and 1<<3.
The coefficients A, B, C are calculated using the following relations:
A()=(2)*(3)/((12)*(13));(3)
B()=(1)*(3)/((21)*(23));(4)
C()=(2)*(1)/((32)*(31));(5)
whereby is a generic variable that can be replaced, in equations (3) to (5), by or accordingly; corresponds to the physical rotation angle of the mobile arm, and thus to the linear distance between the test port and the probe or the equivalent horizontal position of the probe in a prior art linear tuner, and corresponds to the rotation of the disc probe and thus controls the distance between the bottom of the probe groove and the center conductor inside the slabline, or the vertical position of prior art probes. These formulas allow calculating the s-parameters of the tuner using 9 calibrated points (i,j) with {i, j}={1,2,3}, surrounding the requested generic target position {, } on the Smith chart. The 9 calibrated points are divided in 3 sets: set 1: (1,1), (1,2), (1,3); set 2: (2,1), (2,2), (2,3); and set 3: (3,1), (3,2), (3,3), whereby both angles and increase monotonically (1<2<3 and 1<2<3) and and are within the boundaries of 1 to 3 and 1 to 3. The i and j values are the angular coordinates of the closest calibrated points to the target reflection factor. The choice is adequate because a rotation of the arm () changes the distance of the probe and the carriage from the test port and thus the phase of the reflection factor and a rotation () of the disc-probe changes the gap between the probe and the center conductor and thus the amplitude of the reflection factor. The flowchart of this operation is an extension of the flowchart in
(44) If a mechanically stable tuning is required, meaning only disc-probe rotation around their own axes is allowed, only tuners with at least three mobile carriages and probes can be used, if the totality of the Smith chart shall be tunable to. Before any tuning operations, therefore, the most appropriate angular positions of the arm-carriages must be determined to allow this coverage. The search flowchart for this operation is shown in
(45) 1. The user defines the target reflection factor vector (GAMMA-target);
(46) 2. The best Smith chart coverage is determined by selecting and creating a calibration data subset comprising sets of reflection factor vectors at the test port (S11(, i)) for all angular positions of each probe and angular positions i of arms i, which carry the probes i, with i={1,2,3} as follows:
3. |21||32||13|/(6*R), whereby is the wavelength at frequency (F) and R the radius of the toroid center conductor.
4. A computer algorithm searches in the subset of calibration data of step 2) above for probe i angular positions i for calibrated S11 vectors closest to GAMMA-target and saves the data points.
5. A secondary search algorithm then compares interpolated probe i angular positions i.opt for S11 for S11 vectors closer to GAMMA-target, than in step 4) above and saves the new points.
6. The computer then instructs the motors to rotate the arms i to i of step 3) and probes i to i.opt, whereby i={1,2,3}.
It is obvious that, because of the electrical distance of the probes to each other, the i values vary with the selected frequency, so for each frequency this configuration and search must be repeated.
(47) This invention has been described in a basic preferred embodiment; obvious variances and configurations to the disclosed concept of automated circular multi-carriage slide screw impedance tuners using rotating carriages and disc probes, are possible but shall not impede on to the validity of the present invention.