Side airbag apparatus
09896053 ยท 2018-02-20
Assignee
Inventors
- Jinichi TANABE (Tochigi, JP)
- Tatsuo Sayama (Tochigi, JP)
- Hidetsune Nonaka (Tochigi, JP)
- Shuhei Fujiwara (Wako, JP)
- Yoshihiko Morita (Wako, JP)
Cpc classification
B60R21/217
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A side airbag apparatus is provided between a vehicle body and a back seat, and includes a base housing configured to house an airbag and an inflator, a base member having upper and lower base attachment portions provided to sandwich the base housing in an upper-to-lower direction and attached to a portion of the vehicle body, and a retainer member configured to hold the base housing from a vehicle back side. Right and left engagement claws at an upper end of a back wall of the retainer member are arranged to engage respectively with engagement holes provided at a portion of the vehicle body on the vehicle back side. A virtual plane passing through the upper and lower base attachment portions and extending along a vehicle front-to-back direction passes between the right and left engagement claws.
Claims
1. A side airbag apparatus installed in a vehicle between a door of the vehicle and a back seat of the vehicle, the side airbag apparatus comprising: an airbag that is inflatable; an inflator configured to supply gas into the airbag; a base member comprising, a base housing configured to house therein the airbag in a folded state and the inflator, and attachment portions attached to a vehicle body provided between the door of the vehicle and the back seat; and a retainer member disposed along a back side of the base housing and configured to hold the base housing from the back side thereof in a vehicle front-to-back direction, wherein the retainer member on a back side thereof has right and left engagement claws at locations apart from each other in a vehicle width direction, the right and left engagement claws protruding toward the vehicle body which faces the back side of the retainer member and being configured to engage respectively with engagement holes formed at the vehicle body.
2. The side airbag apparatus according to claim 1, wherein the retainer member comprises, a back wall elongated generally in a vehicle upper-to-lower direction and disposed along the back side of the base housing, the back wall having side edges in the vehicle width direction, and right and left side walls each extending forward from one of the side edges of the back wall in the vehicle front-to-back direction, and wherein the right and left engagement claws are provided at one of vertical ends of the back wall, the vertical ends being vertical in the vehicle front-to-back direction and in the vehicle width direction.
3. The side airbag apparatus according to claim 2, wherein the base member comprises as the attachment portions upper and lower base attachment portions such that the base housing is disposed between the upper and lower base attachment portions in the vertical direction and along a virtual plane which passes through each of the upper and lower base attachment portions and extends along the vehicle front-to-back direction, and wherein the right and left engagement claws are positioned such that the virtual plane passes between the right and left engagement claws.
4. The side airbag apparatus according to claim 3, wherein the vehicle body further comprises a lower engagement hole at a position lower than the engagement holes which engage with the right and left engagement claws, wherein the right and left engagement claws are integral portions of the retainer member such that an upper vertical end of the back wall has been partially cut and bent up so as to form each of the right and left engagement claws, and wherein the retainer member further comprises a lower engagement claw that is provided at a position lower than the right and left engagement claws and corresponding to the position of the lower engagement hole of the vehicle body, thereby engaging therewith.
5. The side airbag apparatus according to claim 4, wherein the lower engagement claw is provided at one of the side edges of the back wall in such a position that the one of the side edges is closer to the virtual plane than an other of the side edges in the vehicle width direction.
6. The side airbag apparatus according to claim 2, further comprising: a shaft member provided with the inflator for assembling the inflator, the base housing, and the retainer member together, the shaft member being provided with an assembly member engageable with the shaft member; and a hole formed at each of the base housing and the retainer member and axially aligned with the shaft member so as to allow the shaft member to penetrate therethrough from a side of the inflator and engage with the assembly member at an axial end of the shaft member, wherein the hole of the retainer member is formed in at least one of the side walls thereof such that the shaft member is assembled at the at least one of the side walls.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) A side airbag apparatus of an embodiment of the present invention will be described below with reference to
(10) The present embodiment relates to a side airbag apparatus provided between a vehicle door and a back seat. Such a side airbag apparatus includes a base housing configured to house an airbag and an inflator, a base member provided to sandwich the base housing in an upper-to-lower direction and including upper and lower base attachment portions attached to a portion of a vehicle body, and a retainer member configured to hold the base housing from a vehicle back side. Right and left engagement claws provided at an upper end portion of the retainer member are arranged to engage respectively with engagement holes provided at a portion of the vehicle body on the vehicle back side. Moreover, a virtual plane passing through the upper and lower base attachment portions and extending along a vehicle front-to-back direction passes between the right and left engagement claws.
(11) A side airbag apparatus S of the present embodiment is an apparatus configured to buffer shock applied from a vehicle lateral side to a seated passenger. As illustrated in
(12) Note that a single side airbag apparatus S is disposed on each of the outer right and left sides of the back seat 1 in the vehicle width direction.
(13) As illustrated in
(14) As illustrated in
(15) The airbag 10 is formed of a bag-shaped member configured to inflate and expand, as illustrated in
(16) Specifically, the airbag 10 inflates in such a manner that gas is supplied into the airbag 10 from the inflator 11 as a gas generation source coupled to the airbag 10.
(17) As illustrated in
(18) The inflator 11 includes an airbag coupling portion (not illustrated) protruding forward of the vehicle body with respect to the outer surface of the inflator 11 and coupled to the inside of the airbag 10, a harness connection portion 12 formed at the upper end of the inflator 11 and connected to the harness 40, and assembly shaft portions 13 protruding laterally from the vehicle body with respect to the outer surface of the inflator 11 and assembled with the base member 20 and the retainer member 30.
(19) In the above-described configuration, when shock is applied from the vehicle lateral side, ignition power is supplied from a vehicle battery (not illustrated) disposed on the vehicle body under the feet of the seated passenger to the inflator 11 via the harness 40, and then, the airbag 10 inflates and expands at the side of the seated passenger.
(20) The airbag 10 and the inflator 11 are housed in a later-described base housing 2 4 provided at the base member 20.
(21) The base member 20 is formed of a resin frame member as a base plate of the side airbag apparatus S, and is configured to house the airbag 10 and the inflator 11 as illustrated in
(22) The base member 20 is formed in a substantially inverted L-shape as viewed from the vehicle lateral side, and is disposed between the seat back 1a and the vehicle door 2a in the vehicle width direction. The upper and lower ends of the base member 20 are each detachably attached to a vehicle body member (not illustrated).
(23) As illustrated in
(24) The base body 21 is formed of a substantially inverted L-shape plate member. The base body 21 includes, as components, the base housing 24 integrally formed slightly close to a vehicle outer side with respect to the center in the vehicle width direction and recessed backward of the vehicle body, and upper and lower base attachment portions 21a, 21b integrally formed to sandwich the base housing 24 in the upper-to-lower direction and attached to the vehicle body member (not illustrated).
(25) As illustrated in
(26) Specifically, the lower base attachment portion 21b has a shape for clearance formed by being bent along the shape of the vehicle body on the vehicle back side. The protruding end of the lower base attachment portion 21b is formed with a bolt fastening hole facing the vehicle body member, and the base member 20 and the vehicle body member are attached to each other by bolt fastening.
(27) The outer base wall 22 is disposed facing the vehicle door 2a, and the protruding end of the outer base wall 22 is formed with a plurality of locking claws 22a provided separated from each other in the upper-to-lower direction and configured to lock one end of the skin material 60.
(28) The inner base wall 23 is disposed facing the seat back 1a, and as illustrated in
(29) As illustrated in
(30) As illustrated in
(31) Note that an upper portion of the base housing 24 is formed with an opening such that an upper end portion of the inflator 11 is exposed.
(32) As illustrated in
(33) As illustrated in
(34) The retainer member 30 is formed of a metal holding member configured to hold the airbag 10 and the inflator 11 from the vehicle back side, and as illustrated in
(35) The retainer member 30 has a substantially U-shaped cross section. The retainer member 30 includes a back wall 30a disposed on the vehicle back side with respect to the base housing 24, and outer and inner walls 30b, 30c each extending forward of the vehicle body continuously from a corresponding one of both ends of the back wall 30a in the vehicle width direction.
(36) As illustrated in
(37) As illustrated in
(38) The retainer holes 33 and the base holes 28 are arranged to communicate with each other with the retainer member 30 and the base housing 24 being assembled together.
(39) In the above-described configuration, each assembly shaft portion 13 of the inflator 11 is inserted into a corresponding one of the base holes 28 and a corresponding one of the retainer holes 33, and such an inserted end is assembled with an assembly member 35 as an assembly nut to fix the inflator 11, the base member 20, and the retainer member 30 together, as illustrated in
(40) As illustrated in
(41) As illustrated in
(42) As illustrated in
(43) Similarly, the lower engagement claw 37 is in an inverted L-shape. The lower engagement claw 37 mainly includes a first protrusion 37a and a second protrusion 37b continuously extending from the protruding end of the first protrusion 37a and inserted into the lower engagement hole 38b of the vehicle body member 38.
(44) In the above-described configuration, the upper engagement claws 36 are arranged respectively at the right and left ends of the retainer member 30, and the lower engagement claw 37 is disposed only on one of the right and left ends of the retainer member 30, as illustrated in
(45) The downwardly-protruding portion of the retainer member 30 is bolted to the vehicle body member (not illustrated) with the downwardly-protruding portion overlapping with the back surface of the lower base attachment portion 21b of the base member 20.
(46) With this configuration, the rigidity of attachment of the upper portion of the retainer member 30 to the vehicle body member is ensured by the right and left upper engagement claws 36. Moreover, the rigidity of attachment of the lower portion of the retainer member 30 to the vehicle body member is ensured by the lower engagement claw 37 and the bolted downwardly-protruding portion. In addition, since the lower engagement claw 37 is disposed only at one end, the weight of the retainer member 30 is reduced.
(47) In the above-described configuration, a virtual plane L passes through the upper and lower base attachment portions 21a, 21b provided for vehicle body attachment at the base member 20, and extends along a vehicle front-to-back direction. Such a virtual plane L passes, as illustrated in
(48) With this configuration, in attachment of the base member 20 and the retainer member 30 to the vehicle body, the attachment rigidity of the base housing 24 particularly requiring rigidity among the portions of the base member 20 is further improved. As a result, in inflating and expansion of the airbag 10, the rigidity of the base housing 24 is improved, and the expansion direction of the airbag 10 can be further stabilized.
(49) In the above-described configuration, the retainer member 30 is disposed such that a portion of the vehicle body member 38 is sandwiched between the back wall 30a and each of the upper and lower engagement claws 36, 37 in the vehicle front-to-back direction, as illustrated in
(50) With this configuration, the force of holding the retainer member 30 on the vehicle body is enhanced, and rattling of the retainer member 30 is reduced. Moreover, the base member 20 and the retainer member 30 efficiently receive reactive force generated in inflating and expansion of the airbag 10.
(51) The harness 40 is a wire harness configured to supply ignition power to the inflator 11, and is formed in such a manner that a plurality of electrical wires are packed into a corrugated tube and a coupler is attached to each end of the corrugated tube.
(52) As illustrated in
(53) As illustrated in
(54) Note that the pad member 50 is fixed to a pad attachment portion (not illustrated) provided at the base member 20, and therefore, is coupled to the base member 20.
(55) A portion of the pad member 50 facing the base housing 24, specifically a portion of the base housing 24 facing the outer wall 24b, is formed with a pad opening 51 penetrating the pad member 50 in the vehicle front-to-back direction.
(56) The pad member 50 is integrally provided with an outer pad member 50a disposed on the vehicle outer side with respect to the pad opening 51 and an inner pad member 50b disposed on the vehicle inner side with respect to the pad opening 51.
(57) The pad opening 51 is an opening elongated in the upper-to-lower direction, and the webbing 70 is inserted into the pad opening 51 from the skin material 60 toward the base member 20.
(58) The pad opening 51 and each webbing locking portion 27 are positioned opposite to each other with respect to the airbag 10 in the vehicle width direction.
(59) In the above-described configuration, when the airbag 10 inflates and expands as illustrated in
(60) At this point, since the inflating direction of the airbag 10 is guided by the webbing 70, the airbag 10 can expand without scattering a portion of the pad member 50 on the vehicle front side with respect to the base housing 24.
(61) As illustrated in
(62) The skin material 60 mainly includes an outer skin material 62 disposed on the vehicle outer side of the skin breakable portion 61, and an inner skin material 63 disposed on the vehicle inner side of the skin breakable portion 61. The outer skin material 62 and the inner skin material 63 are, at one ends thereof, coupled together at the position of the skin breakable portion 61.
(63) The other end of the outer skin material 62 on the vehicle outer side is locked across the upper-to-lower direction by the locking claws 22a of the outer base wall 22, and the other end of the inner skin material 63 on the vehicle inner side is fitted into the fitting groove 23a of the inner base wall 23.
(64) Specifically, the other end of the outer skin material 62 is formed with locking holes for locking using the locking claws 22a, the locking holes being formed across the upper-to-lower direction. A resin trim code for fitting the inner skin material 63 into the fitting groove 23a is sewn to the other end of the inner skin material 63.
(65) In the above-described configuration, when the airbag 10 inflates and expands as illustrated in
(66) The skin breakable portion 61 is disposed to overlap with the airbag 10 in the vehicle width direction.
(67) The webbing 70 is formed of a fabric member configured to guide the inflating/expansion direction of the airbag 10 forward of the vehicle body.
(68) As illustrated in
(69) Specifically, the webbing 70 continuously extends outward of a vehicle from the one end 71 sewn to the skin breakable portion 61 of the inner skin material 63 along the front surface of the inner pad member 50b, and reaches the portion facing the pad opening 51.
(70) Then, the webbing 70 passes through the pad opening 51 to continuously extend along the vehicle outer side surface and the back surface of the inner pad member 50b, and reaches a webbing insertion hole 29 provided at the inner wall 24c of the base housing 24.
(71) Then, the webbing 70 passes through the webbing insertion hole 29 to continuously extend to the webbing locking portions 27, and is locked by the webbing locking portions 27.
(72) At this point, the resin trim code for locking using the webbing locking portions 27 is sewn to the other end 72 of the webbing 70.
(73) In the above-described configuration, when the airbag 10 inflates and expands as illustrated in
(74) The one end 71 of the webbing 70 expands, together with the inner pad member 50b and the inner skin material 63, forward in the vehicle front-to-back direction, and also expands inward in the vehicle width direction.
(75) In the above-described configuration, the retainer member 30 holding the airbag 10 and the inflator 11 from the vehicle back side is supported by the vehicle body member 38 positioned on the vehicle back side with respect to the retainer member 30, as illustrated in
(76) Specifically, the back wall 30a of the retainer member 30 and each of the upper and lower engagement claws 36, 37 of the retainer member 30 sandwich a portion of the vehicle body member 38 in the vehicle front-to-back direction.
(77) The right and left upper engagement claws 36 of the retainer member 30 are, in the vehicle width direction, sandwiched by a portion of the vehicle body member 38.
(78) Thus, when the airbag 10 inflates and expands, the rigidity of the periphery of the base housing 24 is improved, and the inflating/expansion direction of the airbag 10 can be further stabilized.
Other Embodiments
(79) In the above-described embodiment, the upper engagement claws 36 are formed at the upper portion of the retainer member 30, and the lower engagement claw 37 is formed at the lower portion of the retainer member 30, as illustrated in
(80) Note that in the case where lower engagement claws 37 are provided respectively at the right and left ends of a retainer member 30 and an upper engagement claw 36 is disposed only at one of the right and left ends of the retainer member 30, an upper end portion of the retainer member 30 preferably protrudes upward, and such an upwardly-protruding portion is preferably bolted to a vehicle body member (not illustrated) on the vehicle back side.
(81) In the above-described embodiment, the upper engagement claws 36 and the upper engagement holes 38a together form a hook-shaped engagement structure as illustrated in
(82) Moreover, each upper engagement hole 38a is formed as a through-hole, but the present invention is not limited to such a hole. Each upper engagement hole 38a may be formed as a recess.
(83) In the above-described embodiment, the upper and lower engagement claws (engagement portions) 36, 37 of the retainer member 30 engage respectively with the upper and lower engagement holes (engagement target portions) 38a, 38b of the vehicle body member 38, as illustrated in
(84) In the above-described embodiment, the back wall 30a of the retainer member 30 and the upper and lower engagement claws 36, 37 contact and sandwich a portion of the vehicle body member 38 as illustrated in
(85) That is, when the retainer member 30 and the vehicle body member 38 engage with each other, a clearance may be somewhat formed between the back wall 30a and the vehicle body member 38, or may be somewhat formed between each upper engagement claw 36 and the vehicle body member 38.
(86) In the above-described embodiment, the webbing locking portions 27 are formed at the inner wall 24c of the base housing 24 as illustrated in
(87) Preferably, the webbing locking portions 27 are, at the base housing 24, formed on the vehicle inner side in the vehicle width direction with respect to the airbag 10 and the inflator 11.
(88) With this configuration, the webbing 70 allow the airbag 10 to more stably inflate and expand forward of the vehicle body.
(89) This is because of the following reasons. Of the base housing 24 housing the airbag 10, the side close to the outer wall 24b in the vehicle width direction is supported by the vehicle door 2a with a relatively-high rigidity, and the side close to the inner wall 24c in the vehicle width direction is supported by the back seat 1 with a relatively-high elasticity. Thus, the airbag 10 tends to inflate and expand toward the highly-elastic back seat 1 in the vehicle width direction.
(90) For these reasons, the webbing locking portions 27 are provided at the inner wall 24c such that guiding toward the inner wall 24c is preferentially made by the webbing 70. As a result, the inflating/expansion direction of the airbag 10 is further stabilized.
(91) In the above-described embodiment, the assembly shaft portions 13 of the inflator 11 are assembled with the inner wall 24c of the base housing 24 as illustrated in
(92) Preferably, the assembly shaft portions 13 are assembled on the side close to the inner wall 24c of the base housing 24 in the vehicle width direction.
(93) This is because such a configuration improves supporting rigidity on the side close to the inner wall 24c of the base housing 24, and therefore, the inflating/expansion direction of the airbag 10 is further stabilized as described above.
(94) In the above-described embodiment, the side airbag apparatus S used for the back seat of the automobile has been described as a specific example, but the present invention is not limited to such an apparatus. The side airbag apparatus S may be used for, e.g., a front seat of an automobile, a seat for a vehicle such as a train and a bus, and a seat for a transportation such as an airplane and a ship.
(95) In the above-described embodiment, the side airbag apparatus S of the present invention has been mainly described.
(96) Note that the above-described embodiment has been set forth as a mere example for the sake of easy understanding of the present invention, and is not intended to limit the present invention. Changes and modifications can be made to the present invention without departing from the gist of the present invention, and needless to say, the present invention includes all equivalents thereof.