Upgrade kit for assault rifle
09897406 ยท 2018-02-20
Assignee
Inventors
Cpc classification
F41C23/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A35/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41A11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41G11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41A3/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An upgrade kit for an assault rifle, the rifle comprising a rear trunnion and a barrel, the kit comprising a mounting rail assembly adapted to provide steady and tight attachment to the barrel, an ambidextrous charging handle assembly adapted to be installed on the right or the left side of the rifle, at substantially the same location along the longitudinal axis. The charging handle assembly comprises a modified bolt carrier having a perforation, an installation rod having a first gap, and the installation rod corresponding in shape to the perforation in the bolt carrier. The charging handle is configured to be gripped by a user, and an intermediate section having a second gap, and connected to the installation rod and to the charging handle.
Claims
1. An upgrade kit for an assault rifle having a rear trunnion and a barrel positioned along a longitudinal axis of the rifle, the kit comprising: a mounting rail assembly, comprising a mounting platform that is configured to couple with rifle attachments, whereby the mounting rail assembly is adapted to provide steady and tight attachment to the barrel; an ambidextrous charging handle assembly adapted to be installed on the right or the left side of the rifle, at substantially the same location along the longitudinal axis, the charging handle assembly comprising: a modified bolt carrier having a perforation, and a press-fit pin; an installation rod having a first gap, and the installation rod corresponding in shape to the perforation in the bolt carrier; a charging handle configured to be gripped by a user; an intermediate section having a second gap, and connected to the installation rod and to the charging handle, wherein the press-fit pin corresponds in shape to the first and second gaps, and wherein the press-fit pin is configured to removably connect the handle body to the bolt carrier, and a locking latch, configured to be gripped by the user, wherein the mounting rail assembly further comprises a rear latch, configured to removably connect to the rear trunnion, and wherein, in a locked state, the locking latch locks the mounting rail assembly to the rifle, and wherein operation of the locking latch removes the mounting rail assembly from the rifle.
2. The upgrade kit of claim 1, wherein movement of the locking latch from an open state to a locked state, snaps the locking latch onto at least one locking element, and aligns the locking latch with the barrel.
3. The upgrade kit of claim 1, wherein the mounting rail is a Picattiny rail.
4. The upgrade kit of claim 1, further comprising a handguard cover.
5. The upgrade kit of claim 4, wherein the handguard cover comprises a bottom mounting platform that is configured to couple with rifle attachments.
6. The upgrade kit of claim 1, further comprising a V-shaped attachment configured to align additional components onto the rifle, wherein the V-shaped attachment is further configured to allow contact with the barrel.
7. The upgrade kit of claim 6, wherein the V-shaped attachment further comprises at least one V-shaped notch that is configured to tightly couple with a compatible portion of the top mounting rail assembly, and wherein the V-shaped notch is further configured to align the mounting rail assembly with the barrel along the longitudinal axis.
8. A method for assembling a mounting rail assembly onto an assault rifle coupled with a locking latch, the rifle comprising a rear trunnion and a barrel positioned along a longitudinal axis of the rifle, the method comprising: providing a mounting rail assembly, comprising: a mounting platform that is configured to couple with rifle attachments; and a rear latch that is configured to removably connect to the rear trunnion; positioning the mounting rail assembly onto the barrel, along the longitudinal axis, such that the rear latch faces the rear trunnion; pushing the mounting rail assembly along the longitudinal axis, until the rear latch engages the rear trunnion and couples thereon; and moving the locking latch so as to snap at least one locking element of the rifle.
9. The method of claim 8, further comprising: moving the locking latch so as to snap off at least one locking element of the rifle; pushing the mounting rail assembly along the longitudinal axis, until the rear latch disengages the rear trunnion; and removing the mounting rail assembly from the rifle.
10. A modified assault rifle, comprising: a barrel, positioned along a longitudinal axis of the rifle; a rear trunnion; a mounting rail assembly, comprising a mounting platform that is configured to couple with rifle attachments, whereby the mounting rail assembly is adapted to provide steady and tight attachment to the barrel; an ambidextrous charging handle assembly adapted to be installed on the right or the left side of the rifle, at substantially the same location along the longitudinal axis, the charging handle assembly comprising: a modified bolt carrier having a perforation, and a press-fit pin; an installation rod having a first gap, and the installation rod corresponding in shape to the perforation in the bolt carrier; a charging handle configured to be gripped by a user; and an intermediate section having a second gap, and connected to the installation rod and to the charging handle, wherein the press-fit pin corresponds in shape to the first and second gaps, and wherein the press-fit pin is configured to removably connect the handle body to the bolt carrier, and a locking latch, configured to be gripped by the user; wherein the mounting rail assembly further comprises a rear latch, configured to removably connect to the rear trunnion, and wherein in a locked state the locking latch locks the mounting rail assembly to the rifle, and wherein operation of the locking latch removes the mounting rail assembly from the rifle.
11. The modified assault rifle of claim 10, wherein movement of the locking latch from an open state to a locked state, snaps the locking latch onto at least one locking element, and aligns the locking latch with the barrel.
12. The modified assault rifle of claim 10, wherein the mounting rail is a Picattiny rail.
13. The modified assault rifle of claim 10, further comprising a handguard cover.
14. The modified assault rifle of claim 13, wherein the handguard cover comprises a bottom mounting platform that is configured to couple with rifle attachments.
15. The modified assault rifle of claim 10, further comprising a V-shaped attachment configured to align additional components onto the rifle, wherein the V-shaped attachment is further configured to allow contact with the barrel.
16. The modified assault rifle of claim 15, wherein the V-shaped attachment further comprises at least one V-shaped notch that is configured to tightly couple with a compatible portion of the top mounting rail assembly, and wherein the V-shaped notch is further configured to align the mounting rail assembly with the barrel along the longitudinal axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The invention, however, both as to organization and method of operation, together with objects, features, and advantages thereof, may best be understood by reference to the following detailed description when read with the accompanying drawings in which:
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(22) It will be appreciated that, for simplicity and clarity of illustration, elements shown in the figures have not necessarily been drawn to scale. For example, the dimensions of some of the elements may be exaggerated relative to other elements for clarity. Further, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements.
DETAILED DESCRIPTION OF THE INVENTION
(23) In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be understood by those skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, and components have not been described in detail so as not to obscure the present invention.
(24) Reference is now made to
(25) Alternatively, in some non-limiting embodiments, the modified assault rifle 100 may be provided as a complete unit (such that there is no need to assemble a kit onto the rifle), as further described hereinafter.
(26) The basic assault rifle (prior to modifications) usually comprises a barrel 101, a gas tube and a bolt carrier (not shown in this drawing), all positioned along a longitudinal axis Y of the rifle. The basic assault rifle further comprises a pistol grip 102 at the bottom of the rifle's receiver 103, a buttstock 104 (for instance a foldable stock), and a fire mode selector lever 105 that allows the user to select the firing mode, i.e., for example between automatic, semi-automatic and safe modes. Additionally, the basic assault rifle may further comprise a trigger assembly 106, adapted to allow the user to squeeze the trigger and thereby fire a bullet/bullets from a compatible magazine.
(27) Once additional upgrade elements are assembled onto the basic rifle, the modified assault rifle 100 may be created. These elements (for example provided with the dedicated upgrade kit) may comprise a top mounting rail assembly 500, a bottom handguard assembly 700, and also an ambidextrous charging handle assembly 300.
(28) The modified assault rifle 100 may be equipped with the top mounting rail assembly 500 in order to allow mounting external components (for example electronic sights) onto a compatible mounting rail on top of the rifle, further described hereinafter. Similarly, the modified assault rifle 100 may be equipped with the bottom handguard assembly 700 in order to allow gripping the frontal part of the fired rifle that gets very hot, further described hereinafter. Thus, the basic rifle may be easily modified with enhanced features that are not possible, or that suffer of severe drawbacks, in the original basic rifle.
(29) Additionally, the modified assault rifle 100 may be equipped with the ambidextrous charging handle assembly 300 so as to allow full operation of the rifle from the right or left side, as further described hereinafter. It is appreciated that such ambidextrous use may be particularly important during battle as both right-handed and left-handed operators may use the same weapon. In some non-limiting embodiments, the modified assault rifle 100 further comprises a second fire selector lever on the opposite side of the rifle (not shown in
(30) Reference is now made to
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(32) The modified bolt carrier 211 may be modified with a perforation 212 (e.g. cylindrical) passing from the left side to the right side, through the transverse axis X. The modified charging handle assembly (for example as shown in
(33) It should be noted that the position of the perforation 212 on the modified bolt carrier 211 is particularly chosen for optimal performance, and therefore may provide a substantially stable connection with the modified charging handle assembly so as to allow ambidextrous use. Moreover, the position of the perforation 212 is very close to the position of the original commercially available charging handle (of the basic rifle) such that the position of the modified charging handle (once assembled) may correspond to the position of the charging handle on the rifle. Furthermore, it is appreciated that the perforation 212 is carried out in a position that has sufficient bulk material (of the bolt carrier) for perforating and yet provide sufficient mechanical support to the charging handle, thus keeping a substantially stable structure of the modified bolt carrier 211 while providing an opening for connection to the modified charging handle on both sides of the bolt carrier 211.
(34) Since the charge handle according to the invention is adapted to be inserted into the perforation in the bolt carrier and is not made as part of it, there is no need to keep some material (typically steel) for a fixed charging handle. Thus, the bulk material required for manufacturing of such modified bolt carriers may be substantially smaller compared to bulk material required for manufacturing commercially available bolt carriers.
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(36) The modified bolt carrier 211 may be further adapted to secure the position of the modified charging handle once it is inserted through the perforation 212. In some non-limiting embodiments, the modified bolt carrier 211 comprises a press-fit pin 221 (partially shown in
(37) Reference is now made to
(38) The modified charging handle assembly 300 comprises a charging handle installation rod 302 that is configured to be removably inserted into the perforation 212 (for instance as shown in
(39) The installation rod 302 may comprise a first concave gap 301a, on a first side of the modified charging handle assembly 300, this gap having a structure that corresponds to the press-fit pin 221 (for instance as shown in
(40) The intermediate section 304 may comprise a second concave gap 301b (for instance shown in
(41) In case that the charging handle assembly 300 is inserted into the perforation 212 through the right side of the rifle, the second concave gap 301b may engage the press-fit pin 221. Alternatively, in case that the charging handle assembly 300 is inserted into the perforation 212 through the left side of the rifle, the first concave gap 301a may engage the press-fit pin 221 (for instance as shown in
(42) In some embodiments, the size of the intermediate section 304 may be substantially larger than the size of the installation rod 302, in order to provide enhanced stability to the charging handle assembly 300. The enhanced stability may be provided when the intermediate section 304 engages a shelf 309 of the bolt carrier 211 (as shown in
(43) The charging handle 306 may comprise a socket 305 configured to house a compatible fastening means, such as screws connecting the charging handle 306 to the intermediate section 304. The charging handle 306 may further comprise at least one gripping portion 308 that is configured to allow a user to grip and pull the charging handle (once assembled) in order to recharge the rifle.
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(46) Reference is now made to
(47) The user may easily remove the charging handle from a certain side, right or left, where it is coupled to the rifle, and place it on the opposite side. For example, a soldier at the battlefield may take a typical bullet (from the compatible magazine) to push the charging handle assembly against fastening force applied by the press-fit pin, such that the charging handle may be removed from the perforation and then inserted through the opposite side of the perforation. Thus, there is no need to keep some left handed and some right handed firearms, as the modified charging handle assembly allows the rifle to be used as a left-handed or right-handed charging action rifle, as may be needed. In some embodiments, upon engagement with the press-fit pin, the position of the charging handle is secured.
(48) As mentioned above, in some embodiments the modified rifle may comprise a second fire selector lever 405 (in addition to the first lever 105) therefore providing ambidextrous operation since the user may use the charging handle and the fire selector lever either on the left side or on the right side on the same modified rifle.
(49) Other elements of the basic rifle (as shown in
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(51) It should be noted that, in the opposite case that the charging handle assembly is inserted into the perforation through the right side of the rifle, the second indentation 303b may engage the recoil spring 401.
(52) Furthermore, it is appreciated that the first concave gap 301a engages the press-fit pin 221 (accommodated therein) in the case that the charging handle assembly is inserted into the perforation through the left side of the rifle. In the opposite case that the charging handle assembly is inserted into the perforation through the right side of the rifle, the second concave gap 301b may engage the press-fit pin 221 (accommodated therein).
(53) Reference is now made to
(54) It should be noted that the rifle illustrated in
(55) Optionally, the modified rifle may further have a rear coupling element 507 and top coupling element 513 (shown in
(56) Furthermore, the modified rifle may comprise a locking latch 512, which is configured to be gripped and allow the user to initiate quick release (or alternatively quick locking) of the top mounting rail assembly. It is appreciated that the locking latch 512 may be assembled onto the basic rifle (i.e., to create the modified rifle) or alternatively provided already assembled on a modified rifle prior to mounting of the top mounting rail assembly, as further described hereinafter.
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(58) In some embodiments, the V-shaped attachment 510 further comprises at least one V-shaped notch 515 that is configured to tightly couple with a compatible portion of the top mounting rail assembly 500, thus aligning the top mounting rail assembly 500 with the rifle's barrel along the longitudinal axis Y.
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(60) Thus, the user may slide the top mounting rail assembly 500 backwards with respect to the shooting direction to engage the rear trunnion 508 in order to secure the position of the rear portion of the top mounting rail assembly 500 with a rear latch, whereby the securing (or locking) mechanism of the top mounting rail assembly 500 is further described in
(61) In some non-limiting embodiments, the top mounting rail assembly 500 may comprise at least one side slot 521 that may serve as an ejection port (for ejection of cartridges during firing) on a first side as well as a passage for the charging handle 300 on the opposite side (for example as shown in
(62) The top mounting rail assembly 500 may further comprise a mounting rail platform 520 (e.g., Picattiny rail) that is configured to allow coupling the rifle with external mountable components. For instance, assembling a laser sight onto the mounting rail platform 520.
(63) In some non-limiting embodiments, the top mounting rail assembly 500 may further comprise a plurality of openings 523 that are adapted to allow heat extraction from the gas tube within. Optionally, the top mounting rail assembly 500 has mounting rail rear coupling element 527 that corresponds to the rifle's rear coupling element 507 (as shown in
(64) It is appreciated that the assembling of the top mounting rail assembly 500 onto the rifle with the sliding of the alignment elements 525 through the V-shaped notches 515 (further described in
(65) In some embodiments, the top mounting rail assembly 500 may further comprise at least one locking element 522 that is configured to connect with the locking latch 512, further described hereinafter.
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(67) The top mounting rail assembly may comprise a rear latch 528 that corresponds to the rear trunnion 508 of the rifle. The rear latch 528 may be pivotally connected to the mounting rail platform 520 with an elastic element 526 (e.g. a spring) that is configured to allow the rear latch 528 to be aligned with the rear trunnion 508 by being tightly attached to it. Specifically, when the user pushes the top mounting rail assembly backwards towards the rear trunnion 508, the rear latch 528 may engage the rear trunnion 508 and accordingly adjust the height of the mounting rail platform 520 with respect to the barrel longitudinal direction. It is appreciated that the rear latch 528 cages the rear trunnion 508 so as to ensure tight and aligned mounting of the mounting rail platform 520 to the rifle.
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(69) It should be noted that, at this state, the top mounting rail assembly 500 may be fixed to the rifle with the dedicated locking pin inserted into rear coupling element 507. In order to fix the frontal portion of the top mounting rail assembly 500, additional locking may be required with the locking latch 512.
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(71) The user may move the locking latch 512 pivotally upward towards the barrel 101, so as to align the locking latch 512 with the barrel 101 and lock the frontal portion of the top mounting rail assembly 500 to the rifle. Thus, the modified rifle is in a locked state.
(72) The pivotal movement of the locking latch 512 upwardly may tightly snap latch 512 onto the at least one locking element 522 (on the top mounting rail assembly 500) such that the locking element 522 may be tightened to removably affix the position and orientation of the top mounting rail assembly 500 with the applied pressure from the snap. The engagement of the locking latch 512 with the locking element 522 is further described in
(73) In some embodiments, the locking latch 512 may also provide a quick release. From a locked state, the user may grip and pull downward the locking latch 512 so as to release the lock (from locking elements 522) and then remove the top mounting rail assembly 500 by sliding it forward. Thus, quick dismantling may be achieved, in contrast to commercially available rifles where several parts need to be dismantled in order to be able remove the top cover of the rifle.
(74) It is appreciated that with the top mounting rail assembly 500 assembled onto the rifle, various brackets and/or bumps are covered such that the user may only contact a smooth surface.
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(76) It is appreciated that the alignment of the top mounting rail assembly 500 to the barrel 101 may occur due to the sliding of the alignment elements 525 along the V-shaped notches 515. In some embodiments, the locking latch may pivotally move with a dedicated pivoting pin 559 inserted into the top coupling element 513.
(77) Reference is now made to
(78) Reference is now made to
(79) In some embodiments, the bottom handguard assembly 700 may comprise a handguard coupling element 711 that corresponds to the bottom coupling element 511 (for example as shown in
(80) Optionally, the bottom handguard assembly 700 may also comprise a bottom mounting rail 722 that is capable of receiving mountable attachments (e.g., a grenade launcher) that are compatible with such rails.
(81) Reference is now made to
(82) It should be noted that the bottom handguard assembly 700 may easily be removed from the modified rifle once assembled (e.g., with removal of a locking pin). Thus, the modified rifle may be easily dismantled from the covers in a minimal number of operations (e.g., with 4 operations), in contrast to some commercially available rifles that require a longer operation with a larger number of steps.
(83) Furthermore, with such configuration for the rifle, firing may still be enabled once the covers, i.e., the top mounting rail assembly and the bottom handguard assembly, are removed in contrast to some commercially available rifles (e.g., the AK-47) that require removal of the gas tube in order to remove the bottom cover, thereby preventing operation of the rifle.
(84) While certain features of the invention have been illustrated and described herein, many modifications, substitutions, changes, and equivalents may occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.
(85) Various embodiments have been presented. Each of these embodiments may of course include features from other embodiments presented, and embodiments not specifically described may include various features described herein.