HIGH COLOR GAMUT PHOTOLUMINESCENCE WAVELENGTH CONVERTED WHITE LIGHT EMITTING DEVICES
20220352416 · 2022-11-03
Inventors
Cpc classification
H01L33/08
ELECTRICITY
H01L33/06
ELECTRICITY
Y02B20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A white light emitting device (backlight) comprises: a Multiple Quantum Well (MQW) dual-wavelength LED; and a narrowband photoluminescence material that generates red light with a peak emission wavelength from about 620 nm to about 660 nm. The MQW dual-wavelength LED comprises at least one first Quantum Well (QW) that generates blue light with a dominant wavelength from 440 nm to 470 nm and at least one second Quantum Well (QW) to generate green light with a dominant wavelength from 520 nm to 540 nm.
Claims
1. A white light emitting device comprising: a Multiple Quantum Well dual-wavelength LED; and a narrowband photoluminescence material that generates red light with a peak emission wavelength from about 620 nm to about 660 nm; and wherein the Multiple Quantum Well dual-wavelength LED comprises at least one first Quantum Well that generates blue light with a dominant wavelength from 440 nm to 470 nm and at least one second Quantum Well that generates green light with a dominant wavelength from 520 nm to 540 nm.
2. The light emitting device of claim 1, wherein the Multiple Quantum Well dual-wavelength LED comprises a plurality of first Quantum Wells and a plurality of second Quantum Wells.
3. The light emitting device of claim 1, wherein the blue light and green light has a full width at half maximum emission intensity from about 15 nm to about 45 nm.
4. The light emitting device of claim 1, wherein at least one of the blue light and green light has a full width at half maximum emission intensity from about 25 nm to about 45 nm.
5. The light emitting device of claim 1, wherein at least one of the blue light and green light has a full width at half maximum emission intensity from about 15 nm to about 25 nm.
6. The light emitting device of claim 1, wherein the narrowband photoluminescence material comprises a manganese-activated fluoride phosphor.
7. The light emitting device of claim 6, wherein the manganese-activated fluoride phosphor comprises at least one of: K.sub.2SiF.sub.6:Mn.sup.4+, K.sub.2TiF.sub.6:Mn.sup.4+ and K.sub.2GeF.sub.6:Mn.sup.4+.
8. The light emitting device of claim 1, wherein the narrowband photoluminescence material comprises a europium-activated sulfide-based phosphor.
9. The light emitting device of claim 8, wherein the europium-activated selenium sulfide-based phosphor has a general composition based on MSe.sub.1−xS.sub.x:Eu, where M is at least one of Mg, Ca, Sr, Ba and Zn and 0<x<1.0.
10. The light emitting device of claim 1, wherein the narrowband photoluminescence material comprises a quantum dot material.
11. The light emitting device of claim 10, wherein the quantum dot material is selected from the group consisting of: cadmium selenium sulfide CdSeS, and indium phosphide InP.
12. The light emitting device of claim 1, wherein the narrowband photoluminescence material is disposed on the Multiple Quantum Well dual-wavelength LED.
13. The light emitting device of claim 1, wherein the narrowband photoluminescence material comprises a photoluminescence layer located remotely to the multiple quantum well dual-wavelength LED.
14. The light emitting device of claim 1, wherein the narrowband photoluminescence material is incorporated in a light transmissive medium.
15. The light emitting device of claim 14, wherein the light transmissive medium comprises a dimethyl silicone or phenyl silicone.
16. The light emitting device of claim 1, wherein the narrowband photoluminescence material comprises a manganese-activated fluoride phosphor and the device generates light with a spectrum having a color gamut which is at least one of: at least 90% of the NTSC RGB color space standard, and at least 90% of the DCI-P3 RGB color space standard.
17. The light emitting device of claim 1, wherein the blue light and the green light comprises a respective peak, and wherein a ratio of the peak emission intensity of the green light to the peak emission intensity of the blue light is from 30% to 60%.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] These and other aspects and features of the present invention will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
[0035] Embodiments of the present invention will now be described in detail with reference to the drawings, which are provided as illustrative examples of the invention so as to enable those skilled in the art to practice the invention. Notably, the figures and examples below are not meant to limit the scope of the present invention to a single embodiment, but other embodiments are possible by way of interchange of some or all of the described or illustrated elements. Moreover, where certain elements of the present invention can be partially or fully implemented using known components, only those portions of such known components that are necessary for an understanding of the present invention will be described, and detailed descriptions of other portions of such known components will be omitted so as not to obscure the invention. In the present specification, an embodiment showing a singular component should not be considered limiting; rather, the invention is intended to encompass other embodiments including a plurality of the same component, and vice-versa, unless explicitly stated otherwise herein. Moreover, applicants do not intend for any term in the specification or claims to be ascribed an uncommon or special meaning unless explicitly set forth as such. Further, the present invention encompasses present and future known equivalents to the known components referred to herein by way of illustration. Throughout this specification like reference numerals preceded by the figure number are used to denote like (equivalent) parts.
[0036] Embodiments of the invention concern photoluminescence wavelength converted light emitting devices comprising MQW dual-wavelength LEDs that generate blue and green light emissions. As described above, MQW dual-wavelength LED is defined as a single LED die (or chip) that generates light of two (dual) different colors (wavelengths) blue and green.
[0037] Packaged White Light Emitting Devices/Backlights
[0038] A packaged photoluminescence wavelength converted white light emitting device 110 in accordance with an embodiment of the invention will now be described with reference to
[0039] In this embodiment, the cavity 118 contains one or more dual-wavelength LED dies 120 (only one is illustrated in
[0040] The LED dies 120 are mounted on a respective bonding pad 124 on a floor of the cavity 118. The, or each, LED die 120 comprises an n-electrode 126a and a p-electrode 126b on opposing ends of its upper surface. Bond wires 128a, 128b connect the n-electrode 126a and the p-electrode 126b to corresponding contact pads 130a, 130b which are mounted on the floor of the cavity 118. The contact pads 130a, 130b are electrically connected to external contact pads 132a and 132b on the underside of the base 114.
[0041] The photoluminescence layer 122 can be constituted by a phosphor material, typically in the form of particles that are dispersed in a light transmissive optical encapsulant (medium), such as for example a silicone material. The photoluminescence layer 122 can as illustrated be in contact with the LED dies 120 and as shown fills the cavity 118. Depending on device application, the photoluminescence material can be a broadband (FWHM emission intensity from about 25 nm to about 60 nm) or narrowband (FWHM emission intensity from about 5 nm to about 25 nm) material depending on device application. Examples of broadband and narrowband red photoluminescence materials are described below.
[0042] MQW Dual-Wavelength LEDs
[0043] In accordance with the invention, the MQW dual-wavelength LED die 120 can comprise InGaN/GaN (Indium Gallium Nitride/Gallium Nitride) MQW dual-wavelength LED dies comprising: a) one or more first quantum wells (QWs) that in operation generate blue light with a dominant wavelength (λ.sub.d1) from 440 nm to 470 nm and b) one or more second QWs that in operation generate green light with a dominant wavelength (λ.sub.d2) from 520 nm to 540 nm. Typically, the MQW dual-wavelength LED will comprises a plurality of first and second quantum wells; that is the first and second QWs themselves each comprise a respective MQW structure.
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[0045] Referring to
[0046] In the arrangement of
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[0048] Referring to
[0049] A Chip On Board (COB) packaged white light emitting device 310 in accordance with an embodiment of the invention 310 will now be described with reference to
[0050] A red photoluminescence material 322 is deposited onto the substrate 314 inside the wall 316 to completely cover the LED dies 320 and to fill the cavity 318. The red photoluminescence material 322 is operable to generate red light having a peak emission wavelength λ.sub.pe from 620 nm to 660 nm.
[0051] In operation, a proportion of the blue light generated by the LED dies 320 is converted to red light by the photoluminescence material. The combination of the green light generated by the LED dies 320, red light generated by photoluminescence material and unconverted blue light generated by the LED dies generates a white light emission product.
[0052] Optionally, the white light emitting device 310 may comprise a diffusing layer 334 (indicated by a dashed line in
[0053] Referring now to
[0054] The CSP white light emitting device 410 comprises a MQW dual-wavelength LED flip-chip LED die 420 having an red photoluminescence material coating layer 422 on each of its light emitting faces (typically the top and four side faces). The LED die 422 is operable to generate blue light having a dominant wavelength λ.sub.d1 from 440 nm to 470 nm and green light having a dominant wavelength λ.sub.d2 from 520 nm to 540 nm. The red photoluminescence material 422 generates red light having a peak emission wavelength λ.sub.pe from 620 nm to 640 nm. The LED die 420 comprises an n-electrode 426a and a p-electrode 426b at its base 436. The n-electrode 426a and a p-electrode 426b are electrically connected by flip-chip bonding 434a and 434b to two corresponding bonding pads 430a, 430b. The contact pads 430a, 430b are mounted on the planar substrate 414.
[0055] Referring to
[0056] The light emitting device 510 comprises a MQW dual-wavelength LED die 520 coated with a red photoluminescence material 522 on its upper 538b and all side surfaces 538a, 538c. The LED die 520 has a bonding pad 524 on its base 536. The LED die 520 comprises a MQW structure and is operable to generate blue light having a dominant wavelength λ.sub.d1 from 440 nm to 470 nm and green light having a dominant wavelength λ.sub.d2 from 520 nm to 540 nm. The red photoluminescence material 522 generate red light having a peak emission wavelength λ.sub.pe from 620 nm to 640 nm. The LED die 520 comprises an n-electrode 526a and a p-electrode 526b on opposing ends of its upper surface 538b. Bond wires 528a, 528b connect the n-electrode 524a and the p-electrode 524b to corresponding contact pads 530a, 530b which are mounted on a planar substrate 514.
[0057] Referring to
[0058] The light emitting device 610 comprises a MQW dual-wavelength LED vertical-chip LED die 620 coated with red photoluminescence material(s) 622 on its upper surface 638b only. More particularly, the side surfaces 638a, 638c are not coated with the photoluminescence material(s) since the vertical chip emits light from its upper surface only. The LED die 620 comprises a MQW structure and is operable to generate blue light having a dominant wavelength λ.sub.d1 from 440 nm to 470 nm and green light having a dominant wavelength λ.sub.d2 from 520 nm to 540 nm. The die 620 comprises a n-electrode 626a at its base 626 which is seated on a bonding pad 632. In turn, bonding pad 632 is seated on a contact pad 630a which is mounted on the planar substrate 614. The LED die 620 comprises a p-electrode 624b on one end of its upper surface 638b. A bond wire 624 connects the p-electrode 624b to a corresponding contact pad 630b which is mounted on a planar substrate 614. The red photoluminescence material 622 is operable to generate red light having a peak emission wavelength λ.sub.pe from 620 nm to 660 nm.
[0059] Remote Photoluminescence White Light Emitting Device
[0060] As well as packaged white light emitting devices the present invention also finds utility in remote photoluminescence (e.g. remote phosphor) arrangements in which the photoluminescence material comprises a photoluminescence layer located remotely to the LED die. In this patent specification “Remotely” means in a spaced or separated relationship. The separation can be by an air gap or may include a light transmissive medium between the LED die and photoluminescence layer.
[0061] A remote photoluminescence wavelength converted white light emitting device arrangement 710 in accordance with an embodiment of the invention will now be described with reference to
[0062] The device 710 can be used alone or comprise a part of a downlight or other lighting arrangement. The device 710 comprises a hollow cylindrical body 740 composed of a circular disc-shaped base 742, a hollow cylindrical wall portion 744 and a detachable annular top 746. To aid in the dissipation of heat, the base 742 can be fabricated from aluminum, an alloy of aluminum or any material with a high thermal conductivity.
[0063] The device 710 further comprises a plurality (five in the example of
[0064] The device 710 further comprises a photoluminescence wavelength conversion component 722 containing a red photoluminescence material that is located remotely to the LEDs 720 and operable to absorb a portion of the blue/green excitation light generated by the LEDs 720 and convert it to light of a different wavelength by a process of photoluminescence. The red photoluminescence material 722 is operable to generate red light having a peak emission wavelength (λ.sub.pe) from 620 nm to 640 nm. The emission product of the device 710 comprises the combination of blue and green light generated by the LEDs 720 and photoluminescence light generated by the photoluminescence wavelength conversion component 722. The photoluminescence wavelength conversion component may be formed of a light transmissive material (for example, polycarbonate, acrylic material, silicone material, etc.) that incorporates the red photoluminescence material 722. Furthermore, in embodiments, the photoluminescence wavelength conversion component may be formed of a light transmissive substrate that is coated with the red photoluminescence material. The wavelength conversion component 722 is positioned remotely to the LEDs 720 and is spatially separated from the excitation sources. In this patent specification, “remotely” and “remote” means in a spaced or separated relationship. Typically, wavelength conversion component and excitation sources are separated by air, while in other embodiments they can be separated by a suitable light transmissive medium, such as for example a light transmissive silicone or epoxy material. The wavelength conversion component 722 is configured to completely cover the housing opening such that all light emitted by the device passes through the wavelength component 722. As shown, the wavelength conversion component 722 can be detachably mounted to the top of the wall portion 744 using the top 748 enabling the component and emission color of the lamp to be readily changed.
[0065] Liquid Crystal Displays and Display Backlights
[0066] While the foregoing white light emitting devices may have been described in relation to general lighting applications, devices in accordance with embodiments of the invention find utility as backlights for liquid crystal displays. As described above, for backlight applications the MQW LED dies are configured to generate blue light and/or green light with a narrower FWHM emission intensity, for example, from about 15 nm to about 30 nm or from about 15 nm to about 25 nm. Similarly, the red photoluminescence material can comprise a narrowband material (FWHM emission intensity from about 10 nm to about 30 nm or from about 15 nm to about 25 nm).
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[0068] The LC display panel 862 comprises a transparent (light transmissive) Front (light/image emitting) Plate 866, a transparent Back Plate 868 and a Liquid Crystal (LC) 870 filling the volume between the Front and Back Plates 866, 868.
[0069] The Front Plate 866 can comprise a glass plate 872 having on its upper surface, that is the face of the plate comprising the viewing face of the display, a first polarizing filter layer (sheet) 874. Optionally, the outermost viewing surface of the front plate can further comprise an anti-reflective layer 876. On its underside, that is the face of the front plate 866 facing the liquid crystal (LC) 870, the glass plate 872 can further comprise a color filter plate 878 and a light transmissive common electrode plane 880 (for example transparent Indium Tin Oxide, ITO).
[0070] The color filter plate 878 comprises an array of different color sub-pixels filter elements R, G, B which respectively allow transmission of red (R), green (G), and blue (B) light. Each unit pixel of the display comprises a group of three sub-pixels filter elements R, G, B. Each RGB sub-pixel comprises a respective color filter pigment, typically an organic dye, which allows passage of light corresponding to the color of the sub-pixel only.
[0071] The back plate 868 can comprise a glass plate 882 having on its upper surface (the surface facing the LC) a TFT (Thin Film Transistor) layer 884. The TFT layer 884 comprises an array of TFTs, in which there is a transistor corresponding to each individual color sub-pixel R, G, B of each unit pixel. Each TFT is operable to selectively control passage of the light to its corresponding sub-pixel. On a lower surface of the glass plate 882 there is provided a second polarizing filter layer (sheet) 886. The directions of polarization of the two polarizing filters 874 and 886 are aligned orthogonally (perpendicular) to one another.
[0072] The Backlight 864 is operable to generate and emit white light from a front light emitting face (upper face that faces the rear of the Display Panel) for operating the LC Display Panel 862. As shown in
[0073] On a front light emitting face (upper face as shown) of the light guide 888 there is provided a photoluminescence wavelength converting layer 822 and a Brightness Enhancement Film (BEF) 894. In embodiments, the photoluminescence layer can comprise a separate sheet/film or a layer that is deposited on, for example, the BEF 894 or light guide 888. In accordance with embodiments of the invention, the photoluminescence layer comprises a red photoluminescence material that generates red light having a peak emission wavelength (λ.sub.pe) from 620 nm to 640 nm. It will be appreciated that since the photoluminescence material is provided in a separate respective layer 822 that is separate from, remote to, the LEDs 820 the backlight constitutes a remote photoluminescence arrangement in which the excitation source and photoluminescence material are separated by an optical medium (light guide 888). In operation, the photoluminescence layer 822 converts a proportion of the blue excitation light (possibly also green light depending on the excitation spectra of the photoluminescence material) into white light 898 for operating the LC Display Panel 862. To optimize the efficacy and color gamut of the display, the dominant wavelength of the blue light λ.sub.d1 and green light λ.sub.d2 and peak emission wavelength λ.sub.pe of the red photoluminescence material are selected to substantially correspond with the maximum transmission characteristic of their corresponding color filter elements RGB.
[0074] The Brightness Enhancement Film (BEF), also known as a Prism Sheet, comprises a precision micro-structured optical film and controls the emission of light from the backlight within a fixed angle (typically 70 degrees), thereby increasing luminous efficacy of the backlight. Typically, the BEF comprises an array of micro-prisms on a light emitting face of the film and can increase brightness by 40-60%. The BEF 894 can comprise a single BEF or a combination of multiple BEFs and in the case of the latter even greater increases in brightness can be achieved. Examples of suitable BEFs include Vikuiti™ BEF II from 3M™ or prism sheets from MNTech. In some embodiments, the BEF 894 can comprise a Multi-Functional Prism Sheet (MFPS) that integrates a prism sheet with a diffusion film and can have a better luminous efficiency than a normal prism sheet. In some embodiments, the BEF 894 can comprise a Micro-Lens Film Prism Sheet (MLFPS) such as those available from MNTech.
[0075] While in the foregoing embodiment the backlight has been an edge-lit arrangement utilizing a light guide to distribute light across the entire area of the display, various embodiments of the invention find utility in direct-lit backlights in which an array of LEDs is configured over the surface of the LC display panel.
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[0078] Red Photoluminescence Materials
[0079] In embodiments of the invention, the red photoluminescence material can comprise any narrowband or broadband red photoluminescence material that is excitable by at least blue light and operable to emit light with a peak emission wavelength (λ.sub.pe) from about 620 nm to about 660 nm, that is in the red region of the visible spectrum and which has a full width at half maximum (FWHM) emission intensity of greater than about 5 nm and less than about 80 nm. Typically, the red photoluminescence material comprises a phosphor in particulate form, and may include for example a narrowband manganese-activated fluoride phosphor, a narrowband europium-activated Group IIA/IIB selenide sulfide-based phosphors, or in the case of general lighting a broadband red phosphor such as a europium-activated silicon nitride-based phosphor. Alternatively, the red photoluminescence material can comprise a quantum dot material.
[0080] Narrowband Red Photoluminescence Materials
[0081] In this patent specification, a narrowband red photoluminescence material refers to a material which generates red light having a peak emission wavelength (λ.sub.pe) from 620 nm to 640 nm and a full width at half maximum emission intensity from about 5 nm to about 60 nm. The narrowband red photoluminescence material can comprise a phosphor and/or a Quantum Dot (QD) material.
[0082] Narrowband Red Phosphors: Manganese-Activated Fluoride Phosphors
[0083] Narrowband red phosphors can include manganese-activated fluoride phosphors. An example of a manganese-activated fluoride phosphor is manganese-activated potassium hexafluorosilicate phosphor (KSF) of general composition K.sub.2SiF.sub.6:Mn.sup.4+. An example of such a phosphor is NR6931 KSF phosphor from Intematix Corporation, Fremont Calif., USA which has a peak emission wavelength (λ.sub.pe) of about 632 nm.
[0084] Narrowband Red Phosphors: Group IIA/IIB Selenide Sulfide-Based Phosphors
[0085] Narrowband red phosphors can also include Group IIA/IIB selenide sulfide-based phosphors. A first example of a Group IIA/IIB selenide sulfide-based phosphor material has a general composition MSe.sub.1−xS.sub.x:Eu, wherein M is at least one of Mg, Ca, Sr, Ba and Zn and 0<x<1.0. A particular example of this phosphor material is Calcium Selenide Sulfide “CSS” phosphor (CaSe.sub.1−xS.sub.x:Eu). Details of CSS phosphors are provided in co-pending United States patent application Publication Number US2017/0145309 filed 30 Sep. 2016, which is hereby incorporated by reference in its entirety. The CSS narrow-band red phosphors described in United States patent publication US2017/0145309 can be used in the present invention.
[0086] CSS phosphor particles can be synthesized from purified CaSeO.sub.4 and CaSO.sub.4 in a mild H.sub.2 (gas) environment (for example ˜5% H.sub.2/N.sub.2).
[0087] Narrowband Red Phosphors: Coated CSS Phosphors
[0088] To improve reliability, the CSS phosphor particles can be coated with one or more oxides, for example: aluminum oxide (Al.sub.2O.sub.3), silicon oxide (SiO.sub.2), titanium oxide (TiO.sub.2), zinc oxide (ZnO), magnesium oxide (MgO), zirconium oxide (ZrO.sub.2), boron oxide (B.sub.2O.sub.3) or chromium oxide (CrO). Alternatively and/or in addition, the narrow-band red phosphor particles may be coated with one or more flourides, for example: calcium fluoride (CaF.sub.2), magnesium fluoride (MgF.sub.2), zinc fluoride (ZnF.sub.2), aluminum fluoride (AlF.sub.3) or titanium fluoride (TiF.sub.4). The coatings may be a single layer, or multiple layers with combinations of the aforesaid coatings. The combination coatings may be coatings with an abrupt transition between the first and second materials, or may be coatings in which there is a gradual/smooth transition from the first material to the second material thus forming a zone with mixed composition that varies through the thickness of the coating.
[0089] Details of coating CSS phosphors particles are provided in U.S. Pat. No. 10,253,257 issued 9 Apr. 2019, which is hereby incorporated by reference in its entirety. As described in U.S. Pat. No.10,253,257, the particles can be coated by a CVD process in a fluidized bed reactor. The thickness of the coating may be a few micrometers. For example, typically, 1 μm to 2 μm.
[0090] Coated CSS narrow-band red phosphors are typically coated with approximately 1 μm of amorphous alumina (Al.sub.2O.sub.3). In the case of alumina coatings, the coatings comprise a dense amorphous oxide coating layer on the CSS phosphor particle surface without pinholes (pinhole-free) that is a water impermeable coating.
[0091] In a typical coating process, the phosphor powder sample was loaded into the reactor and heated to 100-250° C., preferably 200° C., under N.sub.2 gas flow. When an oxide coating is to be deposited, a metal organic oxide precursor MO such as TrimethylAluminum (TMA), Titanium tetra-chloride (TiCl.sub.4), Silicon tetra-chloride (SiCl.sub.4), or DimethylZinc (DMZ) was introduced in to the reactor through an inlet with a N.sub.2 carrier gas through a bubbler. H.sub.2O vapor was also introduced into the reactor through a further inlet to react with the metal oxide precursor to form oxide coating layers on phosphor particles. Complete fluidization of the particles being coated (from gas flow optimization, etc.) without any dead space is important to ensure homogeneous coating of all phosphor particles. In a typical coating conducted at 200° C., for a 250 g phosphor particle loading of the reactor, the coating was produced with a metal oxide precursor feeding rate of 1 to 10 g/hour for 4 hours, while feeding H2O at a rate of 2 to 7 g/hour. These conditions can produce dense and pinhole free coatings and these conditions are able to produce dense substantially pin-hole free coatings of uniform thickness, with a theorized percentage solid space (percentage bulk density) of greater than 95%, 97% and 99%. In this patent specification, percentage solid space=(bulk density of the coating/density of the material within a single particle)×100. It will be understood that the percentage solid space (% solid space) provides a measure of the porosity of the coating resulting from pinholes.
[0092] Narrowband Red Photoluminescence Materials: Red Quantum Dots (QDs)
[0093] A quantum dot (QD) is a portion of matter (e.g. semiconductor) whose excitons are confined in all three spatial dimensions that may be excited by radiation energy to emit light of a particular wavelength or range of wavelengths. The color of light generated by a QD is enabled by the quantum confinement effect associated with the nano-crystal structure of the QD. The energy level of each QD relates directly to the physical size of the QD. For example, the larger QDs, such as red QDs, can absorb and emit photons having a relatively lower energy (i.e. a relatively longer wavelength). On the other hand, blue QDs, which are smaller in size can absorb and emit photons of a relatively higher energy (shorter wavelength). QDs generate light with a FWHM emission intensity from 20 nm to 45 nm.
[0094] The QD materials can comprise core/shell nano-crystals containing different materials in an onion-like structure. For example, the above-described exemplary materials can be used as the core materials for the core/shell nano-crystals. The optical properties of the core nano-crystals in one material can be altered by growing an epitaxial-type shell of another material. Depending on the requirements, the core/shell nano-crystals can have a single shell or multiple shells. The shell materials can be chosen based on the band gap engineering. For example, the shell materials can have a band gap larger than the core materials so that the shell of the nano-crystals can separate the surface of the optically active core from its surrounding medium. In the case of the cadmiun-based QDs, e.g. CdSe QDs, the core/shell quantum dots can be synthesized using the formula of CdSe/ZnS, CdSe/CdS, CdSe/ZnSe, CdSe/CdS/ZnS, or CdSe/ZnSe/ZnS. Similarly, for CuInS.sub.2 quantum dots, the core/shell nanocrystals can be synthesized using the formula of CuInS.sub.2/ZnS, CuInS.sub.2/CdS, CuInS.sub.2/CuGaS.sub.2, CuInS.sub.2/CuGaS.sub.2/ZnS and so on.
[0095] QDs can comprise different materials and examples of red QD compositions are given in Table 1.
TABLE-US-00001 TABLE 1 Red Quantum dot composition (620 nm-660 nm) CdSe ~4.2 nm cadmium selenide Cd.sub.xZn.sub.1-xSe cadmium zinc selenide CdZnSeS cadmium zinc selenium sulfide CdSe.sub.xS.sub.1-x cadmium selenium sulfide CdTe cadmium telluride CdTe.sub.xS.sub.1-x cadmium tellurium sulfide InP indium phosphide In.sub.xGa.sub.1-xP indium gallium phosphide InAs indium arsenide CuInS.sub.2 copper indium sulfide CuInSe.sub.2 copper indium selenide CuInS.sub.xSe.sub.2-x copper indium sulfur selenide CuIn.sub.xGa.sub.1-xS.sub.2 copper indium gallium sulfide CuIn.sub.xGa.sub.1-xSe.sub.2 copper indium gallium selenide CuGaS.sub.2 copper gallium sulfide CuIn.sub.xAl.sub.1-xSe.sub.2 copper indium aluminum selenide CuInS.sub.2xZnS.sub.1-x copper indium sulfur zinc sulfide CuInSe.sub.2xZnSe.sub.1-x copper indium selenium zinc selenide
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[0098] Light Emitting Devices for General Lighting Applications
[0099] While the present invention finds particular utility for backlighting applications for color LCDs, its utility may also extend to general lighting applications. In general lighting applications, for instance, the MQW dual-wavelength LED can be configured to generate blue light and/or green light having a dominant wavelength from 500 nm to 560 nm and a broader FWHM emission intensity, for example, from about 15 nm to about 60 nm, from about 25 nm to about 60 nm, or from about 45 nm to about 60 nm. In general lighting applications, for example, the red photoluminescence material may have a peak emission intensity wavelength from 600 nm to 660 nm; that is in the orange to red region of the visible spectrum. In general lighting applications, for example, the photoluminescence material may comprise a broadband red photoluminescence material. Examples of broadband red photoluminescence materials (phosphors) are given in Table 2. In some embodiments, the broadband red photoluminescence material comprises a europium-activated silicon nitride-based red phosphor comprises a Calcium Aluminum Silicon Nitride phosphor (CASN) of general formula CaAlSiN.sub.3:Eu.sup.2+. The CASN phosphor can be doped with other elements such as strontium (Sr), general formula (Sr,Ca)AlSiN.sub.3:Eu.sup.2+ (SCASN). The CASN phosphor has a peak emission wavelength (λ.sub.pe) from about 620 nm to about 660 nm and has a full width at half maximum emission intensity of from about 70 nm to about 80 nm.
[0100] In one embodiment, the red phosphor can comprise a red-emitting phosphor as taught in U.S. Pat. No. 8,597,545 entitled “Red-Emitting Nitride-Based Calcium-Stabilized Phosphors” which is hereby incorporated in its entirety. Such a red emitting phosphor comprises a nitride-based composition represented by the chemical formula M.sub.aSr.sub.bSi.sub.cAl.sub.dN.sub.eEu.sub.f, wherein: M is Ca, and 0.1≤a≤0.4; 1.5<b<2.5; 4.0≤c≤5.0; 0.1≤d≤0.15; 7.5<e<8.5; and 0<f<0.1; wherein a+b+f >2+d/v and v is the valence of M.
[0101] Alternatively, the red phosphor comprises a red light emitting nitride-based phosphor as taught in U.S. Pat. No. 8,663,502 entitled “Red-Emitting Nitride-Based Phosphors” which is hereby incorporated in its entirety. Such a red emitting phosphor comprising a nitride-based composition represented by the chemical formula M.sub.(x/v)M′.sub.2Si.sub.5−xAl.sub.xN.sub.8:RE, wherein: M is at least one monovalent, divalent or trivalent metal with valence v; M′ is at least one of Mg, Ca, Sr, Ba, and Zn; and RE is at least one of Eu, Ce, Tb, Pr, and Mn; wherein x satisfies 0.1≤x<0.4, and wherein said red-emitting phosphor has the general crystalline structure of M′.sub.2Si.sub.5N.sub.8:RE, Al substitutes for Si within said general crystalline structure, and M is located within said general crystalline structure substantially at the interstitial sites. Examples of such red nitride phosphors are the XR series of phosphors from Intematix Corporation, Fremont Calif., USA.
TABLE-US-00002 TABLE 2 Example broadband red photoluminescence materials Wavelength λ.sub.pe FWHM Phosphor General Composition (nm) (nm) CASN (Ca.sub.1—.sub.xSr.sub.x)AlSiN.sub.3:Eu 0.5 < x ≤ 1 600-660 73-78 258 nitride Ba.sub.2—.sub.xSr.sub.xSi.sub.5N.sub.8:Eu 0 ≤ x ≤ 2 580-620 79