Method and system for delivering a gaseous fuel into the air intake system of an internal combustion engine
09897055 ยท 2018-02-20
Assignee
Inventors
Cpc classification
F17C2225/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0689
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0626
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0224
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0338
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M65/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0287
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0215
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0178
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M65/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method and system is disclosed for delivering a cryogenically stored fuel in a gaseous state into the air intake system of a gaseous fuelled internal combustion engine. The method comprises determining the flow rate capacity in the engine system's fuel delivery line, comparing the determined flow rate capacity to a required flow rate demand and supplying fuel in gaseous state directly from the vapor space of the cryogenic storage vessel to the fuel delivery line that supplies fuel to the engine, when the flow rate capacity is equal to or higher than the required flow rate demand. The method further comprises activating a cryogenic pump to deliver fuel to the internal combustion engine from the liquid space of the cryogenic storage vessel when the determined flow rate capacity is lower than the required flow rate demand.
Claims
1. A method for delivering a fuel in a gaseous state into an air intake system of a gaseous fuelled internal combustion engine, said method comprising: determining a required fuel flow rate demand according to an operating condition of said internal combustion engine; determining a flow rate capacity in a fuel supply system of said internal combustion engine; comparing said flow rate capacity to said required flow rate demand; and supplying said fuel in said gaseous state from said vapor space in said storage vessel when said flow capacity is equal to or higher than said required flow rate demand; or activating a fuel pump and delivering fuel from a liquid space in said storage vessel when said flow rate capacity is lower than said required flow rate demand.
2. The method of claim 1 wherein determining said required flow rate demand is determined as a function of engine operating conditions.
3. The method of claim 2 wherein said required flow rate demand is determined based on an engine speed and torque.
4. The method of claim 1 wherein the step of activating said fuel pump comprises supplying hydraulic fluid from a hydraulic pump to a hydraulic drive unit that drives said fuel pump.
5. The method of claim 4 wherein said hydraulic pump is a first one of at least two hydraulic pumps, the method further comprising electrically activating at least one additional hydraulic pump to deliver hydraulic fluid to said hydraulic drive unit when a commanded hydraulic fluid flow rate is higher than that which can be supplied by said first one of at least two hydraulic pumps.
6. The method of claim 1 further comprising increasing the temperature of said fuel by flowing it through a heat exchanger.
7. The method of claim 1 wherein said storage vessel is a first one of a plurality of storage vessels each having a respective vapor space and a liquid space, said method further comprising: supplying said fuel from said vapor space of any one of said plurality of storage vessels when said flow rate capacity is higher than said flow rate demand; or activating said fuel pump and supplying said fuel from one of said plurality of storage vessels when said flow rate capacity is lower than said flow rate demand.
8. The method of claim 7, said method further comprising measuring the amount of fuel in each of said plurality of storage vessels and, when activating said fuel pump, supplying said fuel from one of said plurality of storage vessels that has the most of said fuel.
9. The method of claim 1 wherein said storage vessel is a first one of a plurality of storage vessels each having a respective vapor space and liquid space, and each having a respective fuel pump, said method further comprising: supplying said fuel from said vapor space of any one of said plurality of storage vessels when said flow rate capacity is higher than said flow rate demand; or selecting and activating one of said fuel pumps and supplying said fuel from an associated one of said plurality of storage vessels when said flow rate capacity is lower than said flow rate demand.
10. The method of claim 9 wherein selecting one of said fuel pumps that is to be activated is determined by operating each one of said fuel pumps in sequential order.
11. The method of claim 9 wherein selecting one of said fuel pumps that is to be activated is determined by measuring the amount of fuel in each one of said plurality of storage vessels and selecting the one of said plurality of fuel pumps that is associated with the storage vessel that has the most of said fuel.
12. The method of claim 9 further comprising increasing the temperature of said fuel by flowing it through a heat exchanger associated with a respective storage vessel from which fuel is supplied to said internal combustion engine.
13. A method of claim 1 further comprising: measuring a pressure in said fuel supply system; comparing said measured pressure in said fuel supply system with a required supply pressure at start-up; and activating said fuel pump when said pressure in said fuel supply system is lower than said required supply pressure at start-up.
14. A system for delivering a fuel in a gaseous state into an air intake system of a gaseous fuelled internal combustion engine, said system comprising: a. a storage vessel for holding said fuel; b. a fuel pump fluidly connected to receive fuel from a liquid space of said storage vessel; c. a liquid supply line in fluid communication with a discharge outlet of said fuel pump for delivering fuel from said discharge outlet of said fuel pump to a delivery line which delivers fuel to said internal combustion engine; d. a vapor supply line in fluid communication with a vapor space of said storage vessel for delivering fuel in a gaseous state from said vapor space to said delivery line; e. a pressure sensor for measuring pressure in said delivery line; and f. a controller which receives pressure measurements from said pressure sensor, determines a fuel flow capacity in said delivery line, determines a required fuel flow rate demand according to an operating condition of said internal combustion engine and compares said flow capacity in said delivery line to said required flow rate demand, wherein said controller commands said fuel pump to operate when said flow rate capacity is lower than said required flow rate demand.
15. The system of claim 14 further comprising a heat exchanger placed in said delivery line for increasing the temperature of said fuel being supplied to said internal combustion engine.
16. The system of claim 14 further comprising a hydraulic pump which supplies hydraulic fluid to a hydraulic drive unit that drives said fuel pump.
17. The system of claim 16 wherein said hydraulic pump is a first one of at least two hydraulic pumps which can be electrically activated to deliver hydraulic fluid to said hydraulic drive unit that drives said fuel pump.
18. The system of claim 14 wherein said fuel pump is disposed within a cryogenic space of said storage vessel.
19. The system of claim 14 wherein said storage vessel is a first one of a plurality of storage vessels each having a respective vapor space and a liquid space, and being fluidly connected to said fuel pump, and wherein said controller is programmed to activate said fuel pump to supply fuel from said liquid space of one of said plurality of storage vessels when said flow rate capacity is lower than said flow rate demand.
20. The system of claim 14 wherein said storage vessel is a first one of a plurality of storage vessels each having a respective vapor space and a liquid space, and each being fluidly connected to a respective fuel pump, and wherein said controller is programmed to select and activate one of said fuel pumps and supply fuel from one of said plurality of storage vessels which is associated with said activated fuel pump when said flow rate capacity is lower than said flow rate demand.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(3)
(4)
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(8)
DETAILED DESCRIPTION
(9)
(10) Fuel delivery system 100 comprises fuel storage vessel 112 which stores gaseous fuel in liquefied form at cryogenic temperatures in liquid space 114 within the cryogenic space of the storage vessel. Since heat is transmitted from the surrounding environment to the walls of the storage vessel, liquid fuel stored in the vessel can vaporize and the generated vapor occupies the headspace of the storage vessel, creating a vapor space 116.
(11) Liquid space 114 is fluidly connected to fuel pump 118 which can be placed inside the cryogenic space of the storage vessel, as illustrated in the embodiment shown in
(12) Liquid fuel from liquid space 114 of fuel storage vessel 112 can be pumped by fuel pump 118 through liquid fuel supply line 123 to delivery line 122 which supplies fuel to engine 110. Liquid fuel supply line 123 comprises a check valve 125 which prevents fuel backflow to the storage vessel.
(13) Fuel in vapor form can be supplied from vapor space 116 to delivery line 122 through vapor supply line 126 whose one end fluidly communicates with vapor space 116 of storage vessel 112. Vapor supply line 126 is provided with a check valve 128 to prevent fuel backflow to the storage vessel.
(14) Liquid fuel line 123 and vapor supply line 126 are each connected to delivery line 122 downstream of their respective check valve. Delivery line 122 further comprises heat exchanger 130 which transmits heat from a heat exchange fluid to the fuel as further explained below. The heat exchange fluid in heat exchanger 130 can be for example the engine coolant. Delivery line 122 further comprises module 132 for dampening the pressure fluctuations in the stream of fuel being supplied to the engine and pressure regulator 134 for adjusting the pressure of the fuel supplied to the engine to the required engine intake pressure. Automatic fuel shut-off valve 136 is provided on delivery line 122 between pressure regulator 134 and engine 110. Fuel shut-off valve 136 is used as a safety measure for stopping any fuel flow to the engine when the engine is not operating.
(15) The system further comprises controller 140 which commands the operation of fuel pump 118 and hydraulic pump 120 and receives measurement signals from pressure sensor 150 and from temperature sensor 154. Pressure sensor 150 measures the pressure in module 132 which is the pressure in fuel delivery line 122. Alternatively pressure sensor 150 could be placed anywhere along delivery line 122, but preferably downstream of module 132. Temperature sensor 154 measures the temperature of the fuel flowing through delivery line 122 downstream of heat exchanger 130 and controller 140 can command the operation of heat exchanger 130 to ensure that the temperature of the fuel supplied to engine 110 is higher than a predetermined limit.
(16) Controller 140 also receives input from the engine regarding the engine speed and another parameter indicative of the engine operating condition, for example one of the parameters indicative of the fuel demand, for example the throttle position or the output torque request. The controller can determine the required fuel supply pressure based on the information from a map, which correlates the engine speed data with the other parameter indicative of the engine operating condition as further detailed below.
(17) The method of delivering fuel in gaseous state into the air intake system of a gaseous fuelled internal combustion engine will now be described in relation to the embodiment of the fuel delivery system illustrated in
(18) In next step 220 of the present method, the pressure in the fuel supply system (P.sub.supply) is measured. This step comprises measuring the pressure in module 132, by pressure sensor 150 and communicating the measured value to controller 140. Alternatively the pressure in the fuel supply system can be measured by measuring the pressure in vapor space 116 of fuel storage vessel 112 or measuring the pressure anywhere in delivery line 122. Pressure sensor 150 can therefore be placed anywhere in the fuel supply system, but in preferred embodiments pressure sensor 150 measures the pressure in module 132, as illustrated, or in delivery line 122 downstream of module 132 and upstream of pressure regulator 134.
(19) In the next step, the flow rate capacity F.sub.capacity in fuel delivery line is determined based on the measured supply pressure P.sub.supply according to a look-up table which correlates the flow rate capacity to the measured supply pressure. The flow rate capacity in the fuel delivery line is defined to be the estimated maximum flow rate that can be achieved in the fuel delivery line at the measured pressure. The look-up table correlating the flow capacity to the measured supply pressure can be determined based on experimental tests. Alternatively, an algorithm for determining the flow capacity based on the measured supply pressure could be developed which takes into consideration the measured supply pressure, the temperature and the viscosity of the fuel and other parameters dependent on the physical characteristics of the fuel delivery line (e.g. fittings, hose or conduit sizes). Such an algorithm would therefore also take into consideration the predicted pressure drop in the delivery line between where the pressure is measured and the engine inlet.
(20) In some embodiments, the flow capacity can be estimated based directly on the measured flow rate in delivery line 122.
(21) In the next step 240, the flow capacity F.sub.capacity is compared to the required flow rate demand F.sub.demand, which was determined in previous step 210. If the estimated flow capacity F.sub.capacity is equal to or higher than the predetermined required flow rate demand F.sub.demand, fuel is supplied in gaseous state from vapor space 116 in storage vessel 112 through vapor supply line 126 to fuel delivery line 122, which is step 250 of the present method. If the measured pressure in the vapor space is lower than the predetermined required fuel supply pressure, the controller executes step 260 of the present method and activates fuel pump 118 whereby fuel is supplied from liquid space 114 through liquid fuel supply line 123 to fuel delivery line 122.
(22) The temperature of the fuel supplied to fuel delivery line 122 is increased by flowing the fuel through heat exchanger 130. If fuel is supplied from liquid space 114 the heat exchange rate in heat exchanger 130 is increased compared to when the fuel is supplied from vapor space 116 because the temperature of the fuel supplied from the liquid space is slightly lower than the temperature of the fuel supplied in vapor state from the vapor space.
(23) The advantage of the present method over the known methods for delivering fuel in gaseous state to the air intake system of a gaseous fuelled engine is that fuel can be delivered to the engine without relying on the fuel saturation pressure to push the fuel out of the storage vessel.
(24) Another advantage of the present system is that fuel can be delivered promptly when the engine starts. In previously known systems, the hydraulic pump that activates the fuel pump is mechanically actuated by the engine accessory drive and therefore depends on the engine rotation (rpm). In the present system, hydraulic pump 120 is powered by an electric motor and can be operated independently of engine operation, for example the hydraulic pump can be activated, if needed, when the engine has not yet been started, as further described here and illustrated in
(25) Before the vehicle is started, for example, when the driver has inserted the key into the ignition, the pressure in fuel delivery line 122 is measured by pressure sensor 150 and the measured fuel pressure in delivery line 122 (P.sub.supply) is communicated to controller 140. Controller 140 is programmed to determine the flow rate capacity in delivery line 122 (F.sub.capacity) and compare it to the minimum flow rate demanded by the engine at start-up (F.sub.start-up.sub._.sub.min). F.sub.start-up.sub._.sub.min has a unique value that depends on the particular system's characteristics and that is stored in the memory of the controller. The method 700A of starting up the system is illustrated in
(26) A similar method 700B which is employed at start-up is illustrated in
(27) The method illustrated in
(28) Other embodiments of fuel delivery system are illustrated in
(29)
(30) System 400 illustrated in
(31) In this embodiment heat exchanger 430 is not commanded by controller 440 and provides the same amount of heat to the fuel flowing through delivery line 422 independently of where the fuel is supplied from. The temperature of the fuel flowing through fuel delivery line 422 is measured by temperature sensor 454 and communicated to controller 440.
(32) The method of delivering fuel from storage vessel 412 to engine 410 is the same as the method described in relation to
(33) Before engine 410 is started, controller 440 is programmed to execute the same steps as described in relation to method 700A or 700B for providing a minimum startup pressure in delivery line 422 at the time the engine starts to operate. For this purpose, either hydraulic pump 420 or 460 can be used to activate fuel pump 418.
(34)
(35) Each of the two fuel pumps 518A or 518B is activated by supplying hydraulic fluid from hydraulic storage vessel 521 through one of the two hydraulic pumps 520 or 560 or through both of them, through flow switching unit 562, and further through one of the flow switching units 524A or 524B, to the hydraulic drive unit of the respective fuel pump to be activated. Hydraulic fluid pumps 520 and 560 are driven by an electric motor and therefore can be operated independently from the operation of the internal combustion engine. Therefore, a similar method with the one of the methods described in relation with
(36) Similar to the other embodiments described here, pressure in fuel delivery line 522 is measured by pressure sensor 550. Pressure fluctuations in fuel delivery line 522 are dampened in module 532. Temperature in fuel delivery line 522 is measured by temperature sensor 554. Automatic shut-off valve 536 is provided as a safety measure on fuel delivery line 522 during the times when the engine is not operating.
(37) A similar method of delivering fuel to the engine as described in relation to
(38) In the embodiment illustrated in
(39) Furthermore, a similar method employed before the engine is started, for achieving the minimum start-up flow rate capacity or the minimum fuel supply pressure in the delivery line as described in relation with
(40) Even if only two storage vessels are shown in the embodiment illustrated in
(41)
(42) Similar to the other embodiments described here, pressure fluctuations in fuel delivery line 622 are dampened in module 632. Automatic shut-off valve 636 is provided as a safety measure on fuel delivery line 622 during the times when the engine is not operating. Vapor supply lines 626A and 626B are each provided with a check valve 628A and respectively 628B and check valve 625 is provided on delivery line 622 downstream of fuel pump 618 to prevent fluid backflow.
(43) A similar method of delivering fuel to the engine as described in relation to
(44) In this embodiment each liquid supply line 623A and 623B is provided with a shut-off valve 670A and respectively 670B which can be commanded by controller 640. The amount of fuel in each storage vessel is measured and fuel is supplied from the storage vessel which has the most fuel. For example, when it is determined that storage vessel 612A has the most fuel, controller 640 commands shut-off valve 670B to close and fuel pump 618 supplies fuel from liquid space 614A to delivery line 622. Alternatively if it is determined that storage vessel 612B has the most fuel controller 640 commands shut-off valve 670A to close and fuel pump 618 supplies fuel from liquid space 614B to delivery line 622.
(45) The pressure measurements in this embodiment are communicated by pressure sensor 650 to controller 640 and the temperature of the fuel flowing through delivery line 622 is measured by temperature sensor 654.
(46) In this embodiment, the required flow rate demanded by the engine and the flow capacity in delivery line 622 are determined following the same logic as the one applied for the systems illustrated in
(47) A similar method of building the minimum startup pressure in the delivery line as described in relation with
(48) Even if only two storage vessels are shown in the embodiment illustrated in
(49) The present invention has been described with regard to a plurality of illustrative embodiments. However, it will be apparent to persons skilled in the art that a number of variations and modifications can be made without departing from the scope of the invention as defined in the claims.