Control device of an engine
09897034 ยท 2018-02-20
Assignee
Inventors
- Takeshi Tsugawa (Hiroshima, JP)
- Hiroki MORIMOTO (Hiroshima, JP)
- Nobuhiko YOKOYAMA (Hiroshima, JP)
- Shouichi Aiga (Hiroshima, JP)
- Yoshitomo Matsuo (Higashihiroshima, JP)
- Tomoaki Fujiyama (Iwakuni, JP)
- Yoshitaka Wada (Hiroshima, JP)
Cpc classification
F02B2075/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01M15/042
PHYSICS
F02B23/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/0015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2023/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2275/48
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D2041/389
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D37/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a control device of an engine that can certainly suppress and avoid pre-ignition. A control device of an engine is an engine control device for controlling the behavior of fuel that is directly injected into a combustion chamber of a cylinder by a tumble flow, and it has an injector that directly injects the fuel into the combustion chamber, an intake port that generates the tumble flow in the combustion chamber, and an ECU that injects the fuel from the injector at a plurality of injection timings including an intake-stroke-early-half injection timing that is set at an early half of the intake stroke of the cylinder, when an operating state of the engine is in a high-load, low-rotation range.
Claims
1. A control system of an engine to control behavior of fuel that is directly injected into a combustion chamber of a cylinder, the control system comprising: a fuel injection valve for directly injecting the fuel into the combustion chamber; and an intake port of the engine for generating a tumble flow in the combustion chamber; and a control device configured to control the fuel injection valve to inject the fuel from the fuel injection valve at a plurality of injection timings including an intake-stroke-early-half injection timing that is set at an early half of an intake stroke of the cylinder and a compression stroke injection timing that is set during a compression stroke of the cylinder, when an operating state of the engine is in a high-load, low-rotation range, wherein the tumble flow is a longitudinal vortex flow of intake air that enters the combustion chamber from the intake port of the engine.
2. The control system of the engine according to claim 1, wherein the control device is configured to control the fuel injection valve to inject the fuel at a plurality of injection timings including an intake-stroke-latter-half injection timing that is set at a latter half of the intake stroke of the cylinder, when the operating state of the engine is in the high-load, low-rotation range.
3. The control system of the engine according to claim 1, wherein the control device is configured to control the fuel injection valve to inject the fuel toward a vortex center of the tumble flow at the intake-stroke-early-half injection timing.
4. The control system of the engine according to claim 1, wherein the fuel injection valve is arranged at an intake port side of a periphery of a ceiling of the combustion chamber and injects the fuel obliquely downward toward an exhaust port side of the engine from the intake port side, and an inclined surface is formed on a piston crown face of the engine to extend obliquely upward toward the fuel injection valve side from a side opposite from the fuel injection valve on the piston crown face.
5. The control system of the engine according to claim 1, wherein the control device is configured to detect an occurrence of pre-ignition in which an air fuel mixture spontaneously ignites before an ignition timing of the cylinder; and the control system further comprises a variable valve timing mechanism for changing a valve timing of an intake valve of the engine, wherein when pre-ignition is detected by the pre-ignition detection means, the fuel injection valve control means increases the fuel injection amount of the fuel injection valve and the variable valve timing mechanism retards a closing timing of the intake valve to an intake bottom dead center or later.
6. The control system of the engine according to claim 5, wherein after detecting the pre-ignition, the fuel injection valve maintains the increased fuel injection amount and the variable valve timing mechanism maintains the closing timing of the retarded intake valve until a predetermined number of ignitions are performed.
7. The control system of the engine according to claim 1, wherein when the operating state of the engine is out of the high-load, low-rotation range, the control device controls the fuel injection valve to inject the fuel at the injection timings including the intake stroke injection timing that is set at the intake stroke of the cylinder, and when the operating state of the engine is in the high-load, low-rotation range, the control device controls the fuel injection valve to inject the fuel at more injection timings than when the operating state of the engine is out of the high-load, low-rotation range.
8. The control system of the engine according to claim 1, wherein the control device controls the fuel injection valve to inject the fuel in a batch at an intake stroke injection timing, which is set at the intake stroke of the cylinder, when the operating state of the engine is not in the high-load, low-rotation range.
9. The control system of the engine according to claim 1, wherein the control device controls the fuel injection valve to inject the fuel in a batch at an intake stroke injection timing, which is in a vicinity of a crankshaft angle of 280 degrees before top dead center set in the intake stroke of a cylinder, when the operating state of the engine is not in the high-load, low-rotation range.
10. The control system of the engine according to claim 1, wherein the control device controls the fuel injection valve to inject the fuel by dividing fuel injection into three timings of the intake-stroke-early-half injection timing, an intake-stroke-latter-half injection timing, and the compression stroke injection timing, when the operating state of the engine in the high-load, low-rotation range.
11. The control system of the engine according to claim 10, wherein the intake-stroke-early-half injection is set in a vicinity of a crankshaft angle of 300 degrees before top dead center (deg BTDC), the intake-stroke-latter-half injection timing is set in a vicinity of a crankshaft angle of 260 deg BTDC, and the compression stroke injection timing is set in a vicinity of a crankshaft angle of 120 deg BTDC, when the operating state of the engine is in the high-load, low-rotation range.
12. The control system of the engine according to claim 10, wherein based on an engine speed or a temperature of an engine coolant, when determining that a necessary injection interval for operation of the fuel injection valve cannot be secured if the fuel injection in one cycle is divided into three parts, the control device injects the fuel by dividing the fuel injection into two timings that are the intake-stroke-early-half injection timing and the compression stroke injection timing, when the operating state of the engine is relatively in the high-load, low-rotation range.
13. The control system of the engine according to claim 12, wherein the intake-stroke-early-half injection timing is set in a vicinity of a crankshaft angle of 300 degrees before top dead center (deg BTDC) and the compression stroke injection timing is set in a vicinity of a crankshaft angle of 120 deg BTDC, when the operating state of the engine is relatively in the high-load, low-rotation range.
14. A control system of an engine to control behavior of fuel that is directly injected into a combustion chamber of a cylinder, the control system comprising: a fuel injection valve for directly injecting the fuel into the combustion chamber; and an intake port of the engine for generating a tumble flow in the combustion chamber; and a control device configured to control the fuel injection valve to inject the fuel from the fuel injection valve at a plurality of injection timings including an intake-stroke-early-half injection timing that is set at an early half of an intake stroke of the cylinder, when an operating state of the engine is in a high-load, low-rotation range, wherein the tumble flow is a longitudinal vortex flow of intake air that enters the combustion chamber from the intake port of the engine; wherein the fuel injection valve is arranged at an intake port side of a periphery of a ceiling of the combustion chamber and injects the fuel obliquely downward toward an exhaust port side of the engine from the intake port side, and an inclined surface is formed on a piston crown face of the engine to extend obliquely upward toward the fuel injection valve side from a side opposite from the fuel injection valve on the piston crown face; and wherein the fuel injection valve is arranged at a slanted angle relative to the inclined surface on the piston crown face, the slanted angle being configured such that an axial line of a fuel spray of the fuel injected by the fuel injection valve during the early half of the intake stroke of the cylinder passes above an extending direction extending along the inclined surface of the piston crown face, such that the axial line of the fuel spray does not intersect with the extending direction within the combustion chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(13) Hereinafter, with reference to the accompanying drawings, a control device of an engine according to an embodiment of the present invention will be explained.
(14) Device Configuration
(15) First, a device configuration of the engine, to which a control device of the engine is applied according to the embodiment of the present invention, will be explained with
(16) As shown in
(17) The intake passage 10, in order from the upstream side, is provided an air cleaner 2 for purifying the intake introduced from the outside, a compressor 4a of a turbo supercharger 4 for increasing an intake pressure by compressing the intake passing through, an intercooler 9 for cooling the intake passing through, a throttle valve 11 for adjusting the intake amount passing through, and a surge tank 13 for temporarily storing the intake to supply the engine 20. Moreover, the intake passage 10 is provided an air bypass passage 6 that flows the intake by bypassing the compressor 4a of the turbo supercharger 4. Specifically, one end of the air bypass passage 6 is connected to the intake passage 10 on the downstream side of the compressor 4a and the upstream side of the throttle valve 11, and the other end is connected to the intake passage 10 on the upstream side of the compressor 4a. Moreover, an air bypass valve 7, which controls the intake flowing in the air bypass passage 6, is provided on this air bypass passage 6.
(18) The engine 20 has a cylinder block 22, to which cylinders 21 are provided (further, even though only one cylinder 21 is shown in
(19) While each independent two intake ports 18 and two exhaust ports 19 are formed for each cylinder 21 on the cylinder head 23, an intake valve 25 and an exhaust valve 27, which open and close an opening on the combustion chamber 16 side, are arranged on these intake ports 18 and the exhaust ports 19. The intake ports 18 are connected to the intake passage 10 and the exhaust ports 19 are connected to the exhaust passage 30. The intake ports 18 function as the tumble flow generation means to generate a longitudinal vortex flow (tumble flow) in the combustion chamber 16.
(20) Moreover, a ceiling 26 of the combustion chamber 16 is formed on a lower surface of the cylinder head 23. The ceiling 26 is so-called a pent roof-shaped type that has two opposing inclined surfaces extending from the central part to a lower end of the cylinder head 23.
(21) The cylinder head 23 is also provided the (direct injection) injector 28 for each cylinder 21, which directly injects fuel into the cylinder 21. The injector 28 is arranged so that its nozzle port 29 is facing obliquely downward into the combustion chamber 16 from between two intake ports 18 on the periphery of the ceiling 26 of the combustion chamber 16. This injector 28 directly injects the fuel into the combustion chamber 16 at an injection timing set corresponding to an operating state of the engine 20 and also in the amount corresponding to the operating state of the engine 20. The detailed structure of the injector 28 will be described later.
(22) The cylinder head 23 is also provided an ignition plug 39 for each cylinder 21 for forcibly igniting the air fuel mixture in the combustion chamber 16. The ignition plug 39 is arranged so as to extend downward from a central part of the ceiling 26 of the combustion chamber 16 and penetrate inside of the cylinder head 23. An ignition circuit 40 supplying voltage to the ignition plug 39 is connected to the ignition plug 39.
(23) The cylinder head 23 is also provided a valve drive mechanism 41 driving each intake valve 25 and exhaust valve 27 of each cylinder 21. This valve drive mechanism 41, for example, has a variable valve lift mechanism (VVL) (not shown), which can change lift amounts of the intake valve 25 and the exhaust valve 27, and a variable valve timing mechanism (VVT) (not shown), which can change a rotation phase of a cam shaft for the crank shaft 12.
(24) The injector 28 is connected to a fuel tank (not shown) by a fuel supply passage (not shown). A fuel supply system 42, which can supply fuel to the injector 28 at a desired fuel pressure, is inserted on this fuel supply passage. The pressure of fuel being supplied to the injector 28 is changed corresponding to the operating state of the engine 20.
(25) On the exhaust passage 30, in order from the upstream side, a turbine 4b of the turbo supercharger 4, which is rotated by the exhaust gas passing though and drives the compressor 4a by this rotation as mentioned above, and exhaust purification catalysts 37 and 38, which have a clarification function of the exhaust gas, for example, a NO.sub.x catalyst, a three-way catalyst, or an oxidation catalyst and the like, are provided. Moreover, an EGR (Exhaust Gas Recirculation) passage 32 for refluxing the exhaust gas to intake passage 10 is connected to the exhaust passage 30. One end of this EGR passage 32 is connected to the exhaust passage 30 on the upstream side of the turbine 4b and the other end is connected to the intake passage 10 on the downstream side of the throttle valve 11. Additionally, the EGR passage 32 is provided an EGR cooler 33 for cooling the exhaust gas being refluxed and an EGR valve 34 for controlling the exhaust gas flowing in the EGR passage 32. Moreover, the exhaust passage 30 is provided a turbine bypass passage 35 for flowing the exhaust gas by bypassing the turbine 4b of the turbo supercharger 4. On this turbine bypass passage 35, a wastegate valve (W/G Valve) 36 for controlling the exhaust gas flowing in the turbine bypass passage 35 is provided.
(26) ECU 44 is comprises a microprocessor including a CPU, a memory, a counter timer group, an interface, and paths for connecting these units. This ECU 44 forms a controller.
(27) Moreover, the engine 20 has a crank angle sensor 70 for detecting a rotation angle of the crank shaft 12, a water temperature sensor 72 for detecting a temperature of an engine coolant, a vibration sensor 74 for detecting vibrations of the engine 20, and an accelerator opening sensor (not shown) for detecting an accelerator opening degree corresponding to an operation amount of an accelerator pedal of a vehicle. These detection signals of each kind of sensor are input to the ECU 44. The ECU 44 determines the state of the engine 20 or the vehicle by various calculations based on these detection signals, and outputs control signals to the injector 28, the ignition circuit 40, the valve drive mechanism 41, the fuel supply system 42, and the like corresponding to this determination. In this way, the ECU 44 operates the engine 20. As will be described later, the ECU 44 is equivalent to the control device of the engine 20 according to the present invention, and functions as a fuel injection valve control means and a pre-ignition detection means.
(28) Detailed Structures of the Piston, the Injector, and the Ignition Plug
(29) Next, with reference to
(30) As shown in
(31) As shown in
(32) Moreover, horizontal surfaces 56, which become a reference surface of the piston crown surface 50, are formed on the end of the injector 28 side and the end of the opposite injector 28 side of the piston crown surface 50. Additionally, an intake valve recess 58, which is recessed to avoid contact between the piston 14 and the intake valve 25, is formed on the end of the injector 28 side of the piston crown surface 50, and an exhaust valve recess 60, which is recessed to avoid contact between the piston 14 and the exhaust valve 27, is formed on the opposite injector side slope 54.
(33) Further, a cavity 62, which is recessed in a substantially round shape in planar view, is formed on the center of the piston crown surface 50. This cavity 62 is formed by a horizontal bottom surface 64 that is a substantially round shape in planar view and a side surface 66 that extends diagonally so as to expand upward from the circumference of the bottom surface 64. When the piston 14 is positioned at a top dead center, a pointed end of the ignition plug 39 is arranged facing into the cavity 62, so that a substantially spherical combustion space centering the pointed end of the ignition plug 39 is configured.
(34) Distinction Between Pre-Ignition and Knocking
(35) Next, with reference to
(36) The inventors of the present invention operate an engine under an operation condition in which pre-ignition and knocking easily occur by using an experimental engine having a cylinder inner pressure sensor of each cylinder 21 and identifying the occurrence of pre-ignition and knocking from changes in the cylinder inner pressure, and also measuring a maximum displacement of each vibration of frequencies 7 kHz and 13 kHz, which are detected by the vibration sensor 74 when pre-ignition and knocking occur and a timing at which the maximum displacement is detected. As one example, a measurement result of the predetermined engine speed shows in
(37) In
(38) Thus, the inventors of the present invention performed measurements as mentioned above for various engine speeds and determined the threshold value for each frequency of vibrations to determine the occurrence of pre-ignition based on the vibrations detected by the vibration sensor 74 at each engine speed. The threshold values (first threshold value) of the vibration displacements to determine the occurrence of pre-ignition are shown in
(39) As shown in
(40) Moreover, as shown in
(41) Moreover, the reference timing of the detection timing of vibrations to determine the occurrence of pre-ignition is set to be the timing retarded by about 20 (deg) from the ignition timing of each cylinder 21. This reference timing is constant, independent of the vibration frequency or the engine speed.
(42) Fuel Injection Timing
(43) Next, with reference to
(44) As shown in
(45) Moreover, when the operating state of the engine 20 is relatively out of the high-load, low-rotation range and also in the operating state in which pre-ignition does not easily occur, the ECU 44 injects the fuel in a batch from the injector 28 during the intake stroke of the cylinder 21, more specifically, at the intake stroke injection timing that is set in the vicinity of 280 (deg BTDC). That is, when the operating state of the engine 20 is in the operating state in which pre-ignition does not easily occur, by injecting fuel in a batch at the intake stroke injection timing and evenly distributing the fuel in the combustion chamber 16 while accelerating vaporization of the fuel, the emission performance is improved.
(46) Suppression-Detection-Avoidance Control of Pre-Ignition
(47) Next, with reference to
(48) Moreover,
(49) As shown in
(50) Next, in Step S2, the ECU 44 sets the threshold value (a first threshold value) of the vibration displacement to determine the occurrence of pre-ignition based on the obtained operating state of the engine 20 in Step S1.
(51) Specifically, the ECU 44 refers to a map as exemplified in
(52) Moreover, the ECU 44 sets a threshold value (a second threshold value) of the vibration displacement to determine the occurrence of knocking. The second threshold value is set smaller than the first threshold value.
(53) Next, in Step S3, the ECU 44 determines whether or not the obtained operating state of the engine 20 in Step S1 is in the high-load, low-rotation range out of the entire operating range. As a result of that, when the operating state of the engine 20 is in the high-load, low-rotation range, proceeding to Step S4, the ECU 44 sets a plurality of fuel injection timings including the intake-stroke-early-half injection timing set at the early half of the intake stroke of the cylinder 21.
(54) For example, when determining that a necessary injection interval for the operation of the injector 28 can be secured, even though dividing the fuel injection in one cycle into three parts based on the engine speed or the temperature of the engine coolant that was obtained in Step S1, as shown in
(55) Hereinafter, with reference to
(56) First, at the intake-stroke-early-half injection timing, as shown in
(57) Next, at the intake-stroke-latter-half injection timing, as shown in
(58) Moreover, at the compression stroke injection timing, as shown in
(59) As described above, when fuel injection is divided into three parts, while the ECU 44 divides the fuel injection timing into the three timings of the intake-stroke-early-half injection timing, the intake-stroke-latter-half injection timing, and the compression stroke injection timing, it injects the fuel from the injector 28 so that the ratio of the fuel injection amount at each injection timing becomes the intake-stroke-early-half injection timing:intake-stroke-latter-half injection timing:the compression stroke injection timing=4:3:3. Thus, by dividing the fuel injection timing into the three timings of the intake-stroke-early-half injection timing, the intake-stroke-latter-half injection timing, and the compression stroke injection timing, compared to a batch injection, the fuel injection amount of each injection timing is suppressed, the penetration force in the fuel injection direction is reduced, and the fuel adhesion to the piston crown surface 50 or the wall surface of the combustion chamber 16 is reduced. Moreover, by dividing the fuel injection timing into the three timings mentioned above, fuel can be injected at the timing that reduces the fuel adhesion to the piston crown surface 50 or the wall surface of the combustion chamber 16. Especially, regarding the fuel injection at the intake-stroke-early-half injection timing, by injecting fuel toward the vortex center of the tumble flow T, the penetration force in the injection direction of the injected fuel is reduced by the kinetic energy of the tumble flow T and the fuel adhesion to the wall surface of the combustion chamber 16 is reduced effectively. Moreover, by performing the fuel injection at the compression stroke, the inside of the combustion chamber 16 is cooled by the latent heat of vaporization of the fuel and it becomes the state in which pre-ignition does not easily occur.
(60) Moreover, also when the fuel injection is divided into the two parts of the intake-stroke-early-half injection timing and the compression stroke injection timing, as with the fuel injection divided into three parts, while the fuel adhesion to the piston crown surface 50 or the wall surface of the combustion chamber 16 is reduced, the inside of the combustion chamber 16 becomes the state in which pre-ignition does not easily occur by the fuel injection at the compression stroke injection timing.
(61) Returning to the flow chart in
(62) After Step S4 or S5, proceeding to Step S6, the ECU 44 determines whether pre-ignition occurred or not based on the detection signals input from the vibration sensor 74 and the threshold value set in Step S2. Specifically, the ECU 44 determines that pre-ignition occurred when the vibration displacement of the engine 20 at the frequency 7 kHz or 13 kHz is greater than or equal to the first threshold value (the value of the detection signals is greater than or equal to 100 in the present embodiment) and also when the timing at which the vibration displacement became greater than or equal to the first threshold value is earlier than the predetermined reference timing (the timing retarded by about 20 (deg) from the ignition timing of the cylinder 21 in the present embodiment).
(63) As a result, when it is determined that pre-ignition has occurred, proceeding to Step S7, the ECU 44 retards the phase of closing timing of the intake valve 25 to the intake bottom dead center or later by the valve drive mechanism 41.
(64) Next, in Step S8, the ECU 44 increases the fuel injection amount of the injector 28 at each fuel injection timing by 20%.
(65) Next, in Step S9, the ECU 44 maintains the phase of the closing timing of the intake valve 25 that was retarded in Step S7 and the fuel injection amount that was increased in Step S8 until the number of ignitions after detecting the occurrence of pre-ignition in Step S6 becomes 12.
(66) Then, when the number of ignitions after detecting the occurrence of pre-ignition in Step S6 reaches 12, proceeding to Step S10, the ECU 44 reverts the phase of the closing timing of the intake valve 25 that was retarded in Step S7 and the fuel injection amount that was increased in Step S8. Then, the ECU 44 terminates the process.
(67) Specifically, as shown in
(68) Moreover, the ECU 44, in Step S8, increases the fuel injection amount of the injector 28 at each fuel injection timing by 20% (
(69) Further, although the effective compression ratio is reduced by retarding the phase of the closing timing of the intake valve 25 to the intake bottom dead center or later in Step S7, as shown in
(70) Furthermore, the ECU 44 maintains the phase of the closing timing of the intake valve 25 that was retarded in Step S7 and the fuel injection amount that was increased in Step S8 until the number of ignitions after detecting the occurrence of pre-ignition at Time t0 reaches 12 at Time t1, so that the inside of the combustion chamber 16 is sufficiently cooled, and also by suppressing the occurrence of pre-ignition for a sufficient period of time until the causes of pre-ignition such as adhered fuel or smoke are completely scavenged, the ECU 44 can suppress reoccurrence of pre-ignition due to the high temperature in the combustion chamber 16 or the residual ignition sources such as the adhered fuel or smoke when the phase of closing timing of the intake valve 25 and the fuel injection amount are reverted.
(71) On the other hand, in Step S6, when determining that pre-ignition does not occur, proceeding to Step S11, the ECU 44 determines whether pre-ignition occurred or not based on the detection signals input from the vibration sensor 74 and the threshold value set in Step S2. Specifically, based on the detection signals input from the vibration sensor 74, the ECU 44 determines that knocking occurred when the vibration displacement of the engine 20 at the frequency 7 kHz or 13 kHz is greater than or equal to the second threshold value and less than the first threshold value, or when the timing at which the vibration displacement of the engine 20 at the frequency 7 kHz or 13 kHz became greater than or equal to the first threshold value and also the vibration displacement is greater than or equal to the first threshold value is the predetermined reference timing or later.
(72) As a result of that, when determining knocking occurred, proceeding to Step S12, the ECU 44 retards the ignition timing by the predetermined amount and suppresses the occurrence of knocking.
(73) In Step S11, when determining that knocking does not occur, or after Step S12, the ECU 44 terminates the process.
(74) Next, with reference to
(75) In the pre-ignition detection and avoidance control according to the second embodiment of the present invention shown in
(76) Thus, after setting the threshold value (first threshold value) of the vibration displacement to determine the occurrence of pre-ignition and the threshold value (second threshold value) of the vibration displacement to determine the occurrence of knocking in Step S22, the ECU 44 determines in Step S23 whether pre-ignition occurred or not based on the detection signals input from the vibration sensor 74 and the threshold values set in Step S22. Specifically, based on the detection signals input from the vibration sensor 74, the ECU 44 determines that pre-ignition occurred when the vibration displacement of the engine 20 at the frequency 7 kHz or 13 kHz is greater than or equal to the first threshold value (the value of the detection signals is greater than or equal to 100 in the present embodiment), and when the timing at which the vibration displacement became greater than or equal to the first threshold value is earlier than the predetermined reference timing (the timing retarded by about 20 (deg) from the ignition timing of the cylinder 21 in the present embodiment).
(77) As a result of that, when determining that pre-ignition occurred, proceeding to Step S24, the ECU 44 sets a plurality of fuel injection timings including the intake-stroke-early-half injection timing set at the early half of the intake stroke of the cylinder 21. For example, when determining that the necessary injection interval for the operation of the injector 28 can be secured, even though dividing the fuel injection in one cycle into three parts based on the engine speed or the temperature of the engine coolant obtained in Step S21, as shown in
(78) Next, further modifications according to the embodiment of the present invention will be explained. First, in the embodiment mentioned above, although it is explained that two independent intake ports 18 and two exhaust ports 19 are formed for each cylinder 21, a different number of the intake ports 18 and the exhaust ports 19 may be formed.
(79) Moreover, in the embodiment mentioned above, although it is explained that the ECU 44 sets the operating state of the engine 20 based on the accelerator opening degree input from the accelerator opening degree sensor or the crank angle input from the crank angle sensor 70, it may set the operating state of the engine 20 using the detection signals input from other sensors.
(80) Moreover, in the embodiment mentioned above, although it is explained that the total fuel injection amount in one cycle is set to be a lean state that the air fuel mixture is thinner than the theoretical air fuel ratio, the total fuel injection amount may be set to be the state that the air fuel mixture is equal to the theoretical air fuel ratio.
(81) Furthermore, in the embodiment mentioned above, although it was explained that determining whether pre-ignition occurred or not may be based on the detection signals input from the vibration sensor 74, determining whether pre-ignition occurred or not may be performed by determining the combustion state by measuring an ion current in the combustion chamber 16 with an ion sensor (not shown).
(82) Next, response effects of the control device of the engine 20 according to the embodiment of the present invention and the modification of the embodiment of the present invention mentioned above will be explained.
(83) First, the tumble flow T is generated in the combustion chamber 16 by the intake port 18, when the operating state of the engine 20 is in the high-load, low-rotation range and pre-ignition easily occurs, the ECU 44 injects the fuel from the injector 28 at a plurality of the injection timings including the intake-stroke-early-half injection timing of the cylinder 21, so that, compared to a batch fuel injection from the injector 28, the fuel injection amount of each injection timing is suppressed, the penetration force in the fuel injection direction is reduced, and the fuel adhesion to the piston 14 or the wall surface of the combustion chamber 16 can be reduced. Moreover, since the fuel injection timing is divided into a plurality of timings, fuel can be injected at the timing at which the fuel adhesion to the piston 14 or the wall surface of the combustion chamber 16 is reducible. Especially, the fuel can be injected toward the tumble flow T by injecting the fuel at the intake-stroke-early-half injection timing, so that the penetration force in the injection direction of the injected fuel is reduced by the kinetic energy of the tumble flow T and the fuel adhesion to the wall surface of the combustion chamber 16 can be reduced effectively. Thereby, the fuel adhesion that becomes an ignition source to accelerate pre-ignition can be reduced certainly and pre-ignition can be suppressed and avoided certainly.
(84) Moreover, since fuel is injected from the injector 28 at a plurality of the injection timings including the compression stroke injection timing when pre-ignition easily occurs, the inside of the combustion chamber 16 can be cooled with the latent heat of vaporization of fuel by injecting fuel at the compression stroke, so that it is possible to have the state in which pre-ignition less easily occurs.
(85) Furthermore, when pre-ignition easily occurs, since fuel is injected from the injector 28 at a plurality of the injection timings including the intake-stroke-latter-half injection timing, fuel is injected at the timing at which the tumble flow T, which is generated at the early half of the intake stroke, is expanded in the vertical direction with a descent of the piston 14, the fuel adhesion to the wall surface of the combustion chamber 16 can be reduced by flowing the fuel in a spiral manner in the combustion chamber 16 by continuation of the tumble flow T, so that it is possible to have the state in which pre-ignition less easily occurs.
(86) Moreover, by injecting fuel from the injector 28 toward the vortex center of the tumble flow T, the penetration force in the injection direction of the injected fuel is certainly reduced by the kinetic energy of the tumble flow T, the fuel adhesion to the wall of the combustion chamber 16 can be reduced effectively, and pre-ignition can be suppressed and avoided certainly.
(87) Furthermore, since fuel injected from the injector 28 is injected toward the vortex center of the tumble flow T above a lower part of the tumble flow T, which flows obliquely upward toward the injector 28 side along the opposite injector side slope 54 of the piston crown surface 50, the fuel can be injected certainly toward the vortex center of the tumble flow T, so that the penetration force in the injection direction of the injected fuel is certainly reduced by the kinetic energy of the tumble flow T and the fuel adhesion to the wall surface of the combustion chamber 16 can be reduced effectively.
(88) In addition, when detecting pre-ignition, while the inside of the combustion chamber 16 is cooled from the latent heat of vaporization of the increased fuel by increasing the fuel injection amount of the injector 28, the temperature in the combustion chamber 16 at the time of compression is decreased by retarding the closing timing of the intake valve 25 to the intake bottom dead center or later and reducing the effective compression ratio, so that pre-ignition can be avoided effectively. At this time, by increasing the fuel injection amount while retarding the phase of closing timing of the intake valve 25 to the intake bottom dead center or later, a decrease in generated torque by decreasing the effective compression ratio can be offset by an increases in generated torque by increasing the fuel injection amount, and torque that is generated by the engine 20 can be maintained substantially constant.
(89) Moreover, after detecting pre-ignition, over a sufficient period of time until the predetermined number of ignitions are performed, the inside of the combustion chamber 16 is sufficiently cooled, and the adhered fuel or smoke causing pre-ignition is completely scavenged from inside of the combustion chamber 16, the injector 28 maintains the increased fuel injection amount, the valve drive mechanism 41 maintains the closing timing of the retarded intake valve 25, so that the occurrence of pre-ignition is suppressed. Thus, when reverting the phase of the closing timing of the intake valve 25 and the fuel injection amount, a larger pre-ignition, which is caused by the continuous occurrence of pre-ignition by high temperature in the combustion chamber 16 or the residual of ignition sources such as adhered fuel or smoke, can be certainly prevented.
(90) Furthermore, when the operating state of the engine 20 is in the high-load, low-rotation range and when pre-ignition easily occurs, fuel is injected from the injector 28 at more injection timings than when the operating state of the engine is out of the high-load, low-rotation range and pre-ignition does not easily occur, so that compared to the case in which the operating state of the engine 20 is in the state in which pre-ignition does not easily occur, while the penetration force in the fuel injection direction is decreased by suppressing the fuel injection amount of each injection timing and the fuel adhesion to the piston 14 or the wall surface of the combustion chamber 16 can be reduced, the fuel can be injected at the timing that reduces the fuel adhesion to the piston 14 or the combustion chamber 16.
(91) It should be understood that the embodiments herein are illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof, are therefore intended to be embraced by the claims.
REFERENCE CHARACTER LIST
(92) 4 Turbo supercharger 10 Intake passage 11 Throttle valve 12 Crank shaft 14 Piston 16 Combustion chamber 18 Intake port 19 Exhaust port 20 Engine 21 Cylinder 22 Cylinder block 23 Cylinder head 24 Connecting rod 25 Intake valve 26 Ceiling 27 Exhaust valve 28 Injector 30 Exhaust passage 39 Ignition plug 40 Ignition circuit 41 Valve drive mechanism 42 Fuel supply system 44 ECU 50 Piston crown surface 52 Injector side slope 54 opposite injector side slope 70 Crank angle sensor 72 Water temperature sensor 74 Vibration sensor 100 Engine system T Tumble flow