Speed-selectable hand tool
09895793 ยท 2018-02-20
Inventors
Cpc classification
B25B17/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25B17/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A speed-selectable hand tool includes a handle, a cage member fixed to the handle, a shaft member extending into the cage member, a sleeve member sleeved on the shaft member and extending into the cage member, a plurality of transmission members each meshing with the shaft member and the sleeve member, a plurality of pawls mounted to the cage, a knob surrounding the pawls, and an outer casing mounted with the transmission members. The speed-selectable hand tool is operable to serve as a non-ratcheting hand tool or a ratcheting hand tool by rotating the knob relative to the cage member to actuate the pawls. The rotational speed of the shaft member relative to the handle is selectable through operation of the outer casing.
Claims
1. A speed-selectable hand tool comprising: a handle; a cage member having a cage section and a connecting section, said cage section having a front portion, a rear portion that is spaced apart from said front portion along an axis, an intermediate portion that is connected between said front and rear portions, a retaining space that is formed in said front portion and said intermediate portion and that extends along the axis, four through grooves each of which is formed in said intermediate portion and extends in the radial direction of the axis, and a first shaft hole portion that is formed in said rear portion, said connecting section extending along the axis from one end of said rear portion distal from said front portion, being connected fixedly to said handle, and being formed with a second shaft hole portion that is in spatial communication with said first shaft hole portion; a shaft member extending along the axis, being rotatable relative to said cage member, and having a first ratchet wheel section that is retained in said retaining space, a rod section that extends through said first and second shaft hole portions, and a first gear section that is located at a front side of said first ratchet wheel section opposite to said rod section; an overdrive unit including a sleeve member that is sleeved rotatably on said shaft member, that is located at the front side of said first ratchet wheel section opposite to said rod section, and that has a second ratchet wheel section retained in said retaining space and proximate to said first ratchet wheel section, and a second gear section distal from said first ratchet wheel section, two spaced-apart and substantially polygonal support frames that are mounted rotatably and respectively on said sleeve member and said shaft member, and a plurality of transmission members each of which is mounted rotatably between said support frames, and has a small gear section meshing with said second gear section of said sleeve member, and a large gear section meshing with said first gear section of said shaft member; a pawl unit including a mounting plate that is mounted in said front portion of said cage section of said cage member, first and second shaft pawls that are partially retained in said retaining space, and first and second sleeve pawls that are partially retained in said retaining space, said first shaft pawl having a main body that is mounted pivotally between said mounting plate and said rear portion of said cage section of said cage member, an engaging section that extends from said main body, and a driven section that extends from said main body and out of said cage section of said cage member through a corresponding one of said through grooves, and being operable to switch between an enabled state where said engaging section of said first shaft pawl engages separably said first ratchet wheel section of said shaft member for preventing said shaft member from rotating relative to said cage member in a first rotational direction, and a disabled state where said engaging section of said first shaft pawl is separated from said first ratchet wheel section, said second shaft pawl having a main body that is mounted pivotally between said mounting plate and said rear portion of said cage section of said cage member, an engaging section that extends from said main body, and a driven section that extends from said main body and out of said cage section of said cage member through a corresponding one of said through grooves, and being operable to switch between an enabled state where said engaging section of said second shaft pawl engages separably said first ratchet wheel section of said shaft member for preventing said shaft member from rotating relative to said cage member in a second rotational direction opposite to the first rotational direction, and a disabled state where said engaging section of said second shaft pawl is separated from said first ratchet wheel section, said first sleeve pawl having a main body that is mounted pivotally between said mounting plate and said rear portion of said cage section of said cage member, an engaging section that extends from said main body, and a driven section that extends from said main body and out of said cage section of said cage member through a corresponding one of said through grooves, and being operable to switch between an enabled state where said engaging section of said first sleeve pawl engages separably said second ratchet wheel section of said sleeve member for preventing said sleeve member from rotating relative to said cage member in the first rotational direction, and a disabled state where said engaging section of said first sleeve pawl is separated from said second ratchet wheel section, said second sleeve pawl having a main body that is mounted pivotally between said mounting plate and said rear portion of said cage section of said cage member, an engaging section that extends from said main body, and a driven section that extends from said main body and out of said cage section of said cage member through a corresponding one of said through grooves, and being operable to switch between an enabled state where said engaging section of said second sleeve pawl engages separably said second ratchet wheel section of said sleeve member for preventing said sleeve member from rotating relative to said cage member in the second rotational direction, and a disabled state where said engaging section of said second sleeve pawl is separated from said second ratchet wheel section; a knob mounted rotatably around said cage section of said cage member and said pawl unit, and having a surrounding wall that surrounds said pawl unit, a base wall that is dispose at an end of said surrounding wall distal from said handle, two first driving protrusions that are formed on an inner surface of said surrounding wall for respectively driving said driven sections of said first and second shaft pawls so as to switch the states of said first and second shaft pawls, and two second driving protrusions that are formed on said inner surface of said surrounding wall for respectively driving said driven sections of said first and second sleeve pawls so as to switch the states of said first and second sleeve pawls, said first driving protrusions and said second driving protrusions being angularly spaced apart from each other about the axis; an outer casing formed with a substantially polygonal hole for retaining co-rotatably said support frames therein; and a head unit connected to and driven by said shaft member.
2. The speed-selectable hand tool as claimed in claim 1, wherein said cage member further has an installation hole that is formed in said front portion of said cage section and that extends in the radial direction of the axis, said knob further having three positioning grooves that are formed in said inner surface of said surrounding wall and that are located between said first driving protrusions, said speed-selectable hand tool further comprising a positioning unit that includes a resilient member retained in said installation hole, and a positioning ball member biased resiliently by said resilient member to engage an alternative one of said positioning grooves.
3. The speed-selectable hand tool as claimed in claim 2, wherein said positioning unit further includes four pawl springs each being disposed between an inner surface of said intermediate portion of said cage member and a respective one of said first and second shaft pawls and said first and second sleeve pawls for retaining the corresponding one of said first and second shaft pawls and said first and second sleeve pawls in the enabled state.
4. The speed-selectable hand tool as claimed in claim 1, wherein said cage member further has a limiting block that projects outwardly from an outer surface of said intermediate portion, and that is retained within a limiting space of said knob defined between two adjacent ones of said first and second driving protrusions for limiting the range of relative rotational movement between said cage member and said knob.
5. The speed-selectable hand tool as claimed in claim 1, wherein said outer casing includes interconnected front and rear casing parts, said front casing part being formed with said polygonal hole and three insertion holes, said polygonal hole and said insertion holes opening toward said rear casing part, said rear casing part being mounted rotatably around said sleeve member, being located at one side of said knob opposite to said handle, and having three insertion rods that are respectively inserted into said insertion holes.
6. The speed-selectable hand tool as claimed in claim 5, wherein said knob further has an annular wall that extends from said base wall away from said surrounding wall, said rear casing part of said outer casing further having an annular groove that opens toward said knob for retaining said annular wall of said knob therein.
7. The speed-selectable hand tool as claimed in claim 1, wherein said pawl unit further includes an abrasion-resistant plate that is retained in said retaining space and that has a ring section surrounding said shaft member, and four position arms extending from said ring section.
8. The speed-selectable hand tool as claimed in claim 1, wherein said second gear section of said sleeve member and said large gear section of each of said transmission members have the same number of teeth, said first gear section of said shaft member and said small gear section of each of said transmission members having the same number of teeth, the number of teeth of said large gear section of each of said transmission members being two times that of said small gear section said transmission member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiment with reference to the accompanying drawings, of which:
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DETAILED DESCRIPTION
(16) Referring to
(17) With particular reference to
(18) The shaft member 50 extends along the axis (I), is rotatable relative to the cage member 40, and has a first ratchet wheel section 51 that is retained in the retaining space 414, a rod section 52 that extends through the first and second shaft hole portions 416, 421, and a first gear section 53 that is located at a front side of the first ratchet wheel section 51 opposite to the rod section 52, and a splined section 54 that is located at a front side of the first gear section 53 opposite to the first ratchet wheel section 51.
(19) The overdrive unit 60 includes a sleeve member 61 that is sleeved rotatably on the shaft member 50, that is located at the front side of the first ratchet wheel section 51 opposite to the rod section 52, and that has a second ratchet wheel section 62 retained in the retaining space 414 and proximate to the first ratchet wheel section 51, and a second gear section 63 distal from the thirst ratchet wheel section 51 such that the second ratchet wheel section 62 is between the second gear section 63 and the first ratchet wheel section 51, two spaced-apart polygonal support frames 64 that are mounted rotatably and respectively on the sleeve member 61 and the shaft member 50, and a plurality of transmission members 65 each of which is mounted rotatably between the support frames 64, and has a small gear section 651 meshing with the second gear section 63 of the sleeve member 61, and a large gear section 652 meshing with the first gear section 53 of the shaft member 50. The second gear section 63 of the sleeve member 61 and the large gear section 652 of each of the transmission members 65 have the same number of teeth. The first gear section 53 of the shaft member 50 and the small gear section 651 of each of the transmission members 65 have the same number of teeth. In this embodiment, the number of teeth of the large gear section 652 of each of the transmission members 65 is two times that of the small gear section 651 of the transmission member 65, such that when the sleeve member 61 rotates relative to the support frames 64, the shaft member 50 is driven to rotate relative to the support frames 64 at a speed four times that of the sleeve member 61 via the transmission members 65. Further note that, in this embodiment, the sleeve member 61 is not a one-piece element, but is an assembly of two components (see FIGS. 8 to 10).
(20) In this embodiment, each of the support frames 64 is triangular-shaped, and the overdrive unit 60 includes three transmission members 65.
(21) With particular reference to
(22) The first shaft pawl 72 has a main body 721 that is mounted pivotally between the mounting plate 71 and the rear portion 412 of the cage section 41 of the cage member 40, an engaging section 722 that extends from the main body 721, and a driven section 723 that extends from the main body 721 and out of the cage section 41 of the cage member 40 through one of the through grooves 415, and is operable to switch between an enabled state where the engaging section 722 engages separably the first ratchet wheel section 51 of the shaft member 50 for preventing the shaft member 50 from rotating relative to the cage member 40 in a first rotational direction (R1, see
(23) The second shaft pawl 72 has a main body 721 that is mounted pivotally between the mounting plate 71 and the rear portion 412 of the cage section 41 of the cage member 40, an engaging section 722 that extends from the main body 721, and a driven section 723 that extends from the main body 721 and out of the cage section 41 of the cage member 40 through one of the through grooves 415, and is operable to switch between an enabled state where the engaging section 722 engages separably the first ratchet wheel section 51 of the shaft member 50 for preventing the shaft member 50 from rotating relative to the cage member 40 in a second rotational direction (R2, see
(24) The first sleeve pawl 73 has a main body 731 that is mounted pivotally between the mounting plate 71 and the rear portion 412 of the cage section 41 of the cage member 40, an engaging section 732 that extends from the main body 731, and a driven section 733 that extends from the main body 731 and out of the cage section 41 of the cage member 40 through one of the through grooves 415, and is operable to switch between an enabled state where the engaging section 732 engages separably the second ratchet wheel section 62 of the sleeve member 61 for preventing the sleeve member 61 from rotating relative to the cage member 40 in the first rotational direction (R1), and a disabled state where the engaging section 732 is separated from the second ratchet wheel section 62. The first sleeve pawl 73 further has a recess 734 that corresponds in position to the first ratchet wheel section 51 of the shaft member 50 such that the first sleeve pawl 73 is prevented from engaging the first ratchet wheel section 51 of the shaft member 50.
(25) The second sleeve pawl 73 has a main body 731 that is mounted pivotally between the mounting plate 71 and the rear portion 412 of the cage section 41 of the cage member 40, an engaging section 732 that extends from the main body 731, and a driven section 733 that extends from the main body 731 and out of the cage section 41 of the cage member 40 through one of the through grooves 415, and is operable to switch between an enabled state where the engaging section 732 engages separably the second ratchet wheel section 62 of the sleeve member 61 for preventing the sleeve member 61 from rotating relative to the cage member 40 in the second rotational direction (R2), and a disabled state where the engaging section 732 is separated from the second ratchet wheel section 62. The second sleeve pawl 73 further has a recess 734 that corresponds in position to the first ratchet wheel section 51 of the shaft member 50 such that the second sleeve pawl 73 is prevented from engaging the first ratchet wheel section 51 of the shaft member 50.
(26) In this embodiment, each of the driven sections 723, 723, 733, 733 of the first and second shaft pawls 72, 72 and the first and second sleeve pawls 73, 73 extends out of the cage section 41 of the cage member 40 through a respective one of the through grooves 415.
(27) The abrasion-resistant plate 74 is disposed adjacent to the rear portion 412, and has a ring section 741 that surrounds the rod section 52 of the shaft member 50, and four position arms 742 that extend from the ring section 741. The abrasion-resistant plate 74 is for alleviating the abrasion of the cage member 40 due to the relative rotation between the shaft member 50 and the cage member 40.
(28) Referring to
(29) The positioning unit 90 includes a positioning set 91 and a spring set 92. The positioning set 91 includes a resilient member 911 that is retained in the installation hole 418, and a positioning ball member 912 that is biased resiliently by the resilient member 911 to engage an alternative one of the positioning grooves 82 so as to position the knob 80 relative to the cage member 40. The spring set 92 includes four pawl springs 921 each of which is disposed between an inner surface of the intermediate portion 413 of the cage member 40 and the engaging section. 722, 722, 732, 732 of a respective one of the first and second shaft pawl s 72, 72 and the first and second sleeve pawls 73, 73 for retaining the corresponding one of the first and second shaft pawls 72, 72 and the first and second sleeve pawls 73, 73 at the enabled state. In this embodiment, each of the resilient member 911 and the pawl springs 921 is configured as a compression spring.
(30) Referring to
(31) The head unit 110 is connected to and driven by the shaft member 50, and includes a connecting tube 111 that is connected co-rotatably to the splined section 54 of the shaft member 50, and a bit 112 that is connected co-rotatably and detachably to the connecting tube 111 for tightening or loosening a fastener (not shown).
(32) Referring to
(33) Referring further to
(34) Referring further to
(35) The advantages of the speed-selectable hand tool 3 of this disclosure are as follows.
(36) 1. The speed-selectable hand tool 3 is operable to serve as a non-ratcheting hand tool or a ratcheting hand tool.
(37) 2. When the speed-selectable hand tool 3 serves as a ratcheting hand tool, the rotational speed of the shaft member 50 is selectable to be the same as or four times that of the handle 30 through operation of the outer casing 100.
(38) 3. The handle 30 drives rotation of the shaft member 50 by geometric engagement rather than by frictional contact, so that an output torque of the shaft member 50 can be relatively large.
(39) 4. The structure of the speed-selectable hand tool 3 of this disclosure is simpler than that of the conventional speed-selectable screwdriver 10 (
(40) While the disclosure has been described in connection with what is considered the exemplary embodiment, it is understood that this disclosure is not limited to the disclosed embodiment but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.