HELICAL FOLLOWER INTERNAL COMBUSTION ENGINE

Abstract

The present invention is helical follower internal combustion engine. The present invention has a smooth, cylindrical follower orthogonally attached to a piston rod. The follower fits into two connected half-cylindrical, helical grooves formed by a two-piece cylindrical sleeve. The two-piece cylindrical sleeve is attached to a rotating cylindrical hub. Reciprocal motion of the piston causes rotation of the rotating cylindrical hub. The present invention has a feature that prevents the piston from rotating. The present invention can create electricity by connecting a rotor coil to the rotating cylindrical hub and placing a stator coil in near proximity. In an alternative embodiment, the present invention has an external drive shaft attached to the rotating cylindrical hub.

Claims

1. A helical follower internal combustion engine comprising; a piston in a combustion chamber, wherein the piston has a piston head and a piston rod, wherein a fuel-air mixture is capable of moving the piston in a reciprocal motion; and wherein the piston rod has a hole into which is seated and fixed a smooth, cylindrical follower that is orthogonal to the piston rod; a rotating cylindrical hub into which the piston rod extends and to which a rotor coil is attached; a stator coil from which electrical output can be drawn when the rotor coil is rotating; a two-piece cylindrical sleeve, comprised of an upper piece and a lower piece, fastened externally to the rotating cylindrical hub, wherein the two-piece cylindrical sleeve has two half-cylindrical, helical grooves; and an anti-rotation feature that prevents the piston from rotating; wherein the follower fits in the two-half cylindrical, helical grooves.

2. The helical follower internal combustion engine of claim 1, wherein the follower pushes on the lower piece of the two-piece cylindrical sleeve when the piston head moves towards the rotating cylindrical hub, causing the rotating cylindrical hub to rotate.

3. The helical follower internal combustion engine of claim 1, wherein the follower pushes the upper piece of the two-piece cylindrical sleeve when the piston head is moving away from the rotating cylindrical hub, causing the rotating cylindrical hub to rotate.

4. The helical follower internal combustion engine of claim 1, wherein the combustion chamber is formed by a cylinder head, a cylinder sleeve with an annular flange, and the piston head, wherein the piston head reciprocates within the cylinder sleeve with an annular flange.

5. The helical follower internal combustion engine of claim 4, wherein the cylinder head has a surface disposed towards the piston and surface which is disposed away from the piston, and wherein the surface disposed away from the piston has a peripheral wall.

6. The helical follower internal combustion engine of claim 5 further comprising; a valve train, wherein the valve train has a camshaft, a cam drive shaft, and a plurality of tappets, valve springs, valves, cam bearings, and bearing caps, wherein the valves seat against the surface of the cylinder head disposed towards the piston, with the shafts extending orthogonally through the surface of the cylinder head; and wherein the camshaft, tappets, valve springs, cam bearings, and bearing caps are all situated within the peripheral wall of the cylinder head.

7. The helical follower internal combustion engine of claim 6; further comprising; a valve cover that mates to the peripheral wall of the cylinder head.

8. The helical follower internal combustion engine of claim 7; further comprising a drive wheel with peripheral gear teeth, fastened to the peripheral edge of the rotating cylindrical hub that is disposed towards the piston.

9. The helical follower internal combustion engine of claim 8, wherein the cam drive shaft has an upper worm and a lower worm; the camshaft has a cogwheel centered on, and orthogonal to, a shaft; and the camshaft shaft has two cams attached to it; wherein the lower worm of the cam drive shaft meshes with the peripheral gear teeth so that the drive wheel rotates the cam drive shaft; wherein the upper worm of the cam drive shaft meshes with the cogwheel of the camshaft so that the cam drive shaft rotates the camshaft; and wherein, once during reach camshaft rotation, for each valve, a cam actuates the tappet compressing the valve spring, opening the valve into the combustion chamber.

10. The helical follower internal combustion engine of claim 9, further comprising a housing, comprised of at least one cylindrical segment; and a rear cover; wherein the piston, cylinder sleeve, drive wheel, rotating cylindrical hub, and two-piece cylindrical sleeve are all situated in the housing; wherein the housing is fastened to the cylinder head, capturing and fixing the annular flange of the cylinder sleeve; and wherein the rear cover is fastened to the housing.

11. The helical follower internal combustion engine of claim 10; wherein the anti-rotation feature is implemented through the interaction of the follower, rotating cylindrical hub, two-piece cylindrical sleeve, drive wheel, and valve train, thereby preventsing the piston from rotating.

12. The helical follower internal combustion engine of claim 10; wherein the anti-rotation feature comprises an anti-rotation sleeve, with a cut-out, in which the piston rod can reciprocate; a reciprocating block, connected to the piston rod, and extending past the surface of the anti-rotation sleeve through the cut-out; and an anti-vibration counter-balance.

13. The helical follower internal combustion engine of claim 10; wherein the piston operates on a four-stroke cycle.

14. The helical follower internal combustion engine of claim 13; wherein the drive wheel rotates twice for each rotation of the cam drive shaft.

15. The helical follower internal combustion engine of claim 10; wherein the piston operates on a two-stroke cycle.

16. The helical follower internal combustion engine of claim 15, wherein the drive wheel rotates once for each rotation of the cam drive shaft.

17. A helical follower internal combustion engine comprising; a piston in a combustion chamber, wherein the piston has a piston head and a piston rod, wherein a fuel-air mixture is capable of moving the piston in a reciprocal motion; and wherein the piston rod has a hole into which is seated and fixed a smooth, cylindrical follower that is orthogonal to the piston rod; a rotating cylindrical hub into which the piston rod extends and to which an external drive shaft can be fixed; a two-piece cylindrical sleeve, comprised of an upper piece and a lower piece, fastened externally to the rotating cylindrical hub, wherein the two-piece cylindrical sleeve has two half-cylindrical, helical grooves; and an anti-rotation feature that prevents the piston from rotating; wherein the follower fits in the two-half cylindrical, helical grooves.

18. The helical follower internal combustion engine of claim 17, wherein the follower pushes on the lower piece of the two-piece cylindrical sleeve when the piston head moves towards the rotating cylindrical hub, causing the rotating cylindrical hub to rotate.

19. The helical follower internal combustion engine of claim 17, wherein the follower pushes the upper piece of the two-piece cylindrical sleeve when the piston head is moving away from the rotating cylindrical hub, causing the rotating cylindrical hub to rotate.

20. The helical follower internal combustion engine of claim 17, wherein the combustion chamber is formed by a cylinder head, a cylinder sleeve with an annular flange, and the piston head, wherein the piston head reciprocates within the cylinder sleeve with an annular flange.

21. The helical follower internal combustion engine of claim 20, wherein the cylinder head has a surface disposed towards the piston and surface which is disposed away from the piston, and wherein the surface disposed away from the piston has a peripheral wall.

22. The helical follower internal combustion engine of claim 21 further comprising; a valve train, wherein the valve train has a camshaft, a cam drive shaft, and a plurality of tappets, valve springs, valves, cam bearings, and bearing caps, wherein the valves seat against the surface of the cylinder head disposed towards the piston, with the shafts extending orthogonally through the surface of the cylinder head; and wherein the camshaft, tappets, valve springs, cam bearings, and bearing caps are all situated within the peripheral wall of the cylinder head.

23. The helical follower internal combustion engine of claim 22; further comprising; a valve cover that mates to the peripheral wall of the cylinder head.

24. The helical follower internal combustion engine of claim 23; further comprising a drive wheel with peripheral gear teeth, fastened to the peripheral edge of the rotating cylindrical hub that is disposed towards the piston.

25. The helical follower internal combustion engine of claim 24, wherein the cam drive shaft has an upper worm and a lower worm; the camshaft has a cogwheel centered on, and orthogonal to, a shaft; and the camshaft shaft has two cams attached to it; wherein the lower worm of the cam drive shaft meshes with the peripheral gear teeth so that the drive wheel rotates the cam drive shaft; wherein the upper worm of the cam drive shaft meshes with the cogwheel of the camshaft so that the cam drive shaft rotates the camshaft; and wherein, once during reach camshaft rotation, for each valve, a cam actuates the tappet compressing the valve spring, opening the valve into the combustion chamber.

26. The helical follower internal combustion engine of claim 25, further comprising a housing, comprised of at least one cylindrical segment; and a rear cover; wherein the piston, cylinder sleeve, drive wheel, rotating cylindrical hub, and two-piece cylindrical sleeve are all situated in the housing; wherein the housing is fastened to the cylinder head, capturing and fixing the annular flange of the cylinder sleeve; and wherein the rear cover is fastened to the housing.

27. The helical follower internal combustion engine of claim 26; wherein the anti-rotation feature is implemented through the interaction of the follower, rotating cylindrical hub, two-piece cylindrical sleeve, drive wheel, and valve train, thereby preventing the piston from rotating.

28. The helical follower internal combustion engine of claim 26; wherein the anti-rotation feature comprises an anti-rotation sleeve, with a cut-out, in which the piston rod can reciprocate; a reciprocating block, connected to the piston rod, and extending past the surface of the anti-rotation sleeve through the cut-out; and an anti-vibration counter-balance.

29. The helical follower internal combustion engine of claim 26; wherein the piston operates on a four-stroke cycle.

30. The helical follower internal combustion engine of claim 29; wherein the drive wheel rotates twice for each rotation of the cam drive shaft.

31. The helical follower internal combustion engine of claim 26; wherein the piston operates on a two-stroke cycle.

32. The helical follower internal combustion engine of claim 31, wherein the drive wheel rotates once for each rotation of the cam drive shaft.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention is illustrated with 14 drawings on 9 sheets. FIG. 1 is an exploded isometric view of a Helical Follower Internal Combustion Engine. FIG. 2A is lateral exploded of the present invention, a Helical Follower Internal Combustion Engine. FIG. 2B is an isolation of the cam drive shaft and cam shaft.

[0024] FIG. 3 is an isometric view of a Helical Follower Internal Combustion Engine. FIG. 4 is an end view of a Helical Follower Internal Combustion Engine. FIG. 5 is a lateral view of a Helical Follower Internal Combustion Engine. FIG. 6 is a reverse lateral view of a Helical Follower Internal Combustion Engine. FIG. 7 is a top view of a Helical Follower Internal Combustion Engine. FIG. 8 is a bottom view of Helical Follower Internal Combustion Engine. FIG. 9 is a large isometric view of a Helical Follower Internal Combustion Engine.

[0025] FIG. 10 is an isometric view of a Helical Follower Internal Combustion Engine with the valve cap, cylinder head and housing removed. FIG. 11 is an isometric view of a Helical Follower Internal Combustion Engine with the valve cap, cylinder head, housing, rotating cylindrical hub and rotor coil removed.

[0026] FIG. 12 is an isolation isometric of the piston, two-piece cylindrical sleeve, and follower. FIG. 13 is an isolation isometric of the rotating cylindrical hub and optional rotating coil.

[0027] FIG. 14 is an exploded isometric view of an anti-rotation feature employed with the present invention.

DETAILED DESCRIPTION OF THE DRAWINGS

[0028] The following descriptions are not meant to limit the invention, but rather to add to the summary of invention, and illustrate the present invention, a Helical Follower Internal Combustion Engine, by offering and illustrating various embodiments. While embodiments of the invention are illustrated and described, the embodiments herein do not represent all possible forms of the invention. Rather, the descriptions, illustrations, and embodiments are intended to teach and inform without limiting the scope of the invention.

[0029] FIGS. 3-9 show the present invention, a Helical Follower Internal Combustion Engine 1, from various views. FIG. 3 shows an isometric view of the Helical Follower Internal Combustion Engine 1 in a sealed condition. Visible in this view are the valve cap 101, housing 110, and the cylinder head 104. The housing 110 has a right side 13 and top surface 10. The exterior of the cylinder head 104 has a fuel injector or carburetor mount 201. In the center of the fuel injector or carburetor mount 201 is the intake hole and manifold 150. On the top surface 10 of the housing 110 is an access port 206. FIG. 4 is an end view of the valve cap 101.

[0030] FIG. 5 shows a lateral view of the Helical Follower Internal Combustion Engine 1; FIG. 6 shows a reverse lateral view of the Helical Follower Internal Combustion Engine 1. In FIG. 5, the left side 11 of the housing 110 is visible, along with the cylinder head 104 and valve cap 101. In FIG. 6, the right side 13 of the housing 110 is visible, along with the cylinder head 104, valve cap 101, and rear cover 120. FIG. 6 also shows the intake hole and manifold 150, fuel injector or carburetor mount 201. The housing 110 has support feet 151 to support the Helical Follower Internal Combustion Engine 1, when it's on a flat surface. FIG. 7 is a top view of the Helical Follower Internal Combustion Engine 1 showing the top surface 10, the access port 260, and access nut 112. The valve cap 101, cylinder head 104, housing 110, and rear cover are visible external components. FIG. 8 shows the bottom of the Helical Follower Internal Combustion Engine 1 showing valve cap 101, cylinder head 104, rear cover 120, and the bottom surface 12 of the housing 110. FIG. 9 shows a large isometric view of the Helical Follower Internal Combustion Engine 1. Visible are the valve cap 101, cylinder head 104, housing 110, rear cover 120, access nut 112, right side 13 of the housing 110, top surface 10 of the housing 110, intake hole and manifold 150, access port 206, fuel injector or carburetor mount 201, and support feet 151.

[0031] FIG. 1 is an exploded isometric drawing of the present invention, a Helical Follower Internal Combustion Engine 1, showing its internal components. FIG. 2A is an exploded side view of the present invention, a Helical Follower Internal Combustion Engine 1, showing its internal components.

[0032] The valve cap 101 covers the cylinder head 104. The cylinder head 104 has a surface with a peripheral wall 203 disposed towards the valve cover 101, and a surface 204 disposed towards the housing 110. Internal to the cylinder head 104 are tappets 102, valve springs 103, cam bearing 132, camshaft 131, cam drive shaft 133, and bearing caps 130. The exhaust valve 106 and intake valve 105 are seated to surface 204 of the cylinder head 104 disposed towards the housing 110. A fuel and air mixture enters the cylinder head 104 through the intake hole and manifold 150. A fuel injector or carburetor is mounted on the fuel injector or carburetor mount 201.

[0033] The Helical Follower Internal Combustion Engine 1 has a piston 108, 109 with a piston head 108 and a piston rod 109. A piston sleeve 107 surrounds the piston 108, 109, within the housing 110. The piston sleeve 107 has an annular flange 202. The cylinder head 104 mates with the housing 110. The piston sleeve 107 annular flange 202 is fixed between the housing 110 and the cylinder head 104. Together, the piston head 108, piston sleeve 107, and cylinder head 104 make a combustion chamber. A spark plug 133 fits into an access port 206 in the housing 110, allowing it to spark into the combustion chamber 104, 108, 107.

[0034] The piston rod 109 has a machined hole 111B into which a follower 111A fits. The follower 111A is smooth, cylindrical, and orthogonal to the piston rod 109. The access nut 112 fits into the housing 110, allowing access to the follower 111A. The piston rod 109 fits through a drive wheel 113 and an annular bearing 114.

[0035] The Helical Follower Internal Combustion Engine has a rotating cylindrical hub 115. The rotating cylindrical hub 115 is bolted to a two-piece cylindrical sleeve 116A, 116B with a plurality of fasteners 140. In the present embodiment, attached to the bottom of the rotating cylindrical hub 115 is an optional rotor coil 118. An optional stator coil 119 is mounted to the bottom of the Helical Follower Internal Combustion Engine 1 at the rear cover 120. An annular bearing 117 allows the rotating cylindrical hub 115 to freely rotate. A rear cover 120 is held in place with a fastener 141.

[0036] In FIG. 2B is an isolation of the cam drive shaft 133 and camshaft 131. The cam drive shaft 133 has a top worm 231, a shaft 233, a lower worm 230, and a protrusion 232. The camshaft 131 has a shaft 234 and a cogwheel 235 with teeth 236. The teeth 236 of the cogwheel 235 mate with the orthogonal top worm 231 of the cam drive shaft 133. When the cam drive shaft 133 rotates, it causes the camshaft 131 to rotate.

[0037] FIG. 10 shows the Helical Follower Internal Combustion Engine 1 with the valve cap 101, cylinder head 104, and housing removed 110. The rear cover 120 is held to the housing 110 with a plurality of fasteners 160. The optional stator coil 119 fits around the bottom of the rotating cylindrical hub 115. The annular drive wheel 113 fits over the top of the rotating cylindrical hub 115. The periphery of the annular drive wheel 113 has gear teeth 270 that mate with the lower worm 230 of the cam drive shaft 133. The piston rod 109 fits through the annular drive wheel 113. The piston head 108 is attached to the piston rod 109. Visible are the plurality of fasteners 161 that hold the cylinder head 104 to the housing 110. Many of the moving and timing components of the valve train are visible: tappets 102, camshaft 131, cam drive shaft 133, bearing cap 130, exhaust valve 106 and intake valve 105. The annular drive wheel 113 rotates, rotating the cam drive shaft 133. The cam drive shaft 133 rotates the camshaft 131. The camshaft 131 shaft 234 is held in place, while rotating, by the bearing caps 130 and cam bearing 132. Two cams 260, 261 are fastened to the camshaft 131 shaft 234. As the camshaft 131 is rotated, the cams 260, 261 raise and lower the tappets 102, opening and closing the intake valve 105 and exhaust valve 106.

[0038] FIG. 11 is FIG. 10 with the rotating hub 115, access nut 112, rear cover 120, and assorted fasteners 160, 161 removed. Still visible are various components of the valve train: tappets 102, camshaft 131, camshaft shaft 234, camshaft cams 260, 261, cam drive shaft 133, bearing cap 130, exhaust valve 106 and intake valve 105. The piston rod 109 extends through the annular drive wheel 113 and annular bearing 114. The two-piece cylindrical sleeve 116A, 116B is visible, as are the plurality of fasteners 140 which connect it to the rotating cylindrical hub 115. The two-piece cylindrical sleeve 116A, 116B forms two half-cylindrical helical grooves 205A, 205B.

[0039] FIG. 12 is an isolation of the piston 108, 109, two-piece cylindrical sleeve 116A, 116B, follower 114A, and the two half-cylindrical helical grooves 205A, 205B. FIG. 13 is an isolation of the rotating cylindrical hub 115 with rotor coil 118. The follower 114A fits in the two half-cylindrical helical grooves 205A, 205B. As the piston 108, 109 moves into the two-piece cylindrical sleeve 116A, 116B, the follower presses against the lower cylindrical sleeve 116A, rotating the two-piece cylindrical sleeve 116A, 116B, and the rotating hub 115 180. As the piston 108, 109 moves out of the two-piece cylindrical sleeve 116A, 116B, the follower presses against the upper cylindrical sleeve 116B, rotating the two-piece cylindrical sleeve 116A, 116B, and the rotating cylindrical hub 115 an additional 180. As the piston 108, 109 transitions from moving into the two-piece cylindrical sleeve 116A, 116B, to moving out of it, the follower transitions from one half cylindrical helical groove (e.g., 205A) to the other half cylindrical helical groove (e.g., 205B). The two-piece cylindrical sleeve 116A, 116B, and rotating cylindrical hub 115 rotate 720, or two complete revolutions, for every four-stroke cycle of the piston 108, 109. The drive wheel 113 is geared to rotate the cam drive shaft 133 once for every two revolutions of the drive wheel 113. By connecting the drive wheel 113 to the two-piece cylindrical sleeve 116A, 116B, and the rotating hub 115, and by gearing the drive wheel 113 to the valve train 105, 106, 131, 133, 130, 102, 260, 261, 103, 132, through the cam drive shaft 133, the Helical Follower Internal Combustion Engine 1 keeps the piston 108, 109 from rotating.

[0040] FIG. 14 shows an alternative embodiment of an anti-rotation feature. The piston head 108, piston rod 109, two-piece cylindrical sleeve 116A, 116B, and rotating cylindrical hub 115 are shown in isolation. The piston rod 109 fits in a cylindrical anti-rotation sleeve 303, which has a cut-out or window. The piston rod 109 is connected to a reciprocating block 304 with fasteners 305. The reciprocating block 304 fits into the cut-out or window in the cylindrical anti-rotation sleeve 303, and extends past the surface of the cylindrical anti-rotation sleeve 303. The piston 108, 109 can reciprocate within the cylindrical anti-rotation sleeve 303 without rotating, due to the reciprocating block 304. The anti-rotation feature employs a counter-balance 306 to prevent undue mechanical vibration due to the cylindrical anti-rotation sleeve 303 and reciprocating block 304. A plurality of spacers 309 span the gap between the rear plate 308 and the flex plate 302, and connects to the front plate 301 with a plurality of screws 311 and screw caps 310. A modified drive wheel 307 with no gear teeth is used. In the version shown, an optional stator coil 119 is visible.

[0041] An alternative embodiment of the Helical Follower Internal Combustion Engine 1, the optional rotator coil 118 and stator coil 119 are removed, allowing the rotating cylindrical hub 115 to drive an external drive shaft.

[0042] In another alternative embodiment of the Helical Follower Internal Combustion Engine 1, a two-stroke cycle is utilized. The primary difference in using a two-stroke cycle is that the drive wheel 113 and cam drive shaft 133 rotate in unison. That is, the drive wheel 113 and cam drive shaft 133 rotation ratio is 1:1.