DEVICE AND A METHOD FOR DISTRIBUTING TORQUE IN A WORM GEAR ASSEMBLY
20180045308 ยท 2018-02-15
Inventors
Cpc classification
F16H37/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2048/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/66272
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/0813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60J7/043
PERFORMING OPERATIONS; TRANSPORTING
F16H2055/173
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H61/662
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A worm gear assembly may include an input shaft having a first and second screw formed axially thereon, a first torque transfer unit comprising a first worm wheel operatively coupled to the first worm screw, a first radial pinion coaxially affixed to the first worm wheel, and a first axial crown wheel operatively coupled to the first radial pinion, and a second torque transfer unit comprising a second worm wheel operatively coupled to the second worm screw, a second radial pinion coaxially affixed to the second worm wheel, and a second axial crown wheel operatively coupled to the second radial pinion, wherein the first radial pinion is in meshed interface with the second radial pinion, and wherein torque differences between the first axial crown wheel and the second axial crown wheel are transmitted at least in part through said meshed interface.
Claims
1. A worm gear assembly comprising: an input shaft having a first and second worm screw formed axially thereon; a first torque transfer unit comprising: a first worm wheel operatively coupled to the first worm screw, a first radial pinion coaxially affixed to the first worm wheel, and a first axial crown wheel operatively coupled to the first radial pinion, a second torque transfer unit comprising: a second worm wheel operatively coupled to the second worm screw, a second radial pinion coaxially affixed to the second worm wheel, and a second axial crown wheel operatively coupled to the second radial pinion, wherein the first radial pinion is in meshed interface with the second radial pinion, and wherein torque differences between the first axial crown wheel and the second axial crown wheel are transmitted at least in part through said meshed interface.
2. The worm gear assembly of claim 1, wherein the first radial pinion has spur gears arranged on a radial periphery thereof, and the first axial crown wheel has crown gears on an axial periphery thereof in mesh with the spur gears of the first radial pinion.
3. The worm gear assembly of claim 1, wherein the second radial pinion has spur gears arranged on a radial periphery thereof, and the second axial crown wheel has crown gears on an axial periphery thereof in mesh with the spur gears of the second radial pinion.
4. The worm gear assembly of claim 1, further comprising: a first output shaft connects coaxially to the first axial crown wheel, and a second output shaft connects coaxially to the second axial crown wheel.
5. The worm gear assembly of claim 1, wherein the worm gear assembly is configured to have an axial double output.
6. The worm gear assembly of claim 1, wherein the first and second worm screws on the input shaft comprise two opposed screw systems.
7. The worm gear assembly of claim 6, wherein the two opposed screw systems allow same rotational direction of the first and second axial crown wheels.
8. The worm gear assembly of claim 4, wherein the input shaft is coaxially connected to a rotary motor.
9. The worm gear assembly of claim 8, wherein the first and second output shafts are parallel to the motor axis.
10. The worm gear assembly of claim 1, wherein the first and second worm wheels comprise plastic materials, and the first and second radial pinions comprise plastic materials.
11. The worm gear assembly of claim 1, wherein the first worm wheel and the first radial pinion comprise a single part.
12. The worm gear assembly of claim 1, wherein the second worm wheel and the second radial pinion comprise a single part.
13. The worm gear assembly of claim 1, wherein the worm gear assembly is configured to achieve a low gear noise.
14. A worm gear assembly comprising: an input shaft having a first and second worm screw formed axially thereon; a first torque transfer unit comprising: a first worm wheel operatively coupled to the first worm screw, a first radial pinion coaxially affixed to the first worm wheel, the first radial pinion having spur gears arranged on a radial periphery thereof, a first axial crown wheel having crown gears on an axial periphery thereof in mesh with the spur gears of the first radial pinion, and a second torque transfer unit comprising: a second worm wheel operatively coupled to the second worm screw, a second radial pinion coaxially affixed to the second worm wheel, the second radial pinion having spur gears arranged on a radial periphery thereof, and a second axial crown wheel having crown gears on an axial periphery thereof in mesh with the spur gears of the second radial pinion, wherein a first output shaft connects coaxially to the first axial crown wheel, and a second output shaft connects coaxially to the second axial crown wheel, wherein the spur gears of the first radial pinion is in meshed interface with the spur gears of the second radial pinion, and wherein torque differences between the first output shaft and the second output shaft are transmitted at least in part through said meshed interface.
15. The worm gear assembly of claim 14, wherein the worm gear assembly is configured to have an axial double output.
16. The worm gear assembly of claim 14, wherein the first and second worm screws on the input shaft comprise two opposed screw systems.
17. The worm gear assembly of claim 14, wherein the input shaft is coaxially connected to a rotary motor, and the first and second output shafts are parallel to the motor axis.
18. The worm gear assembly of claim 14, wherein the worm gear assembly is configured to achieve a low gear noise.
19. A method for distributing torque in a worm gear assembly, the method comprising: providing an input shaft with a first and second worm screw formed axially thereon; coupling operatively a first worm wheel to the first worm screw; affixing coaxially a first radial pinion to the first worm wheel, wherein the first radial pinion has spur gears arranged on a radial periphery thereof; meshing a first axial crown wheel with the spur gears of the first radial pinion, wherein the first axial crown wheel has crown gears on an axial periphery thereof; coupling operatively a second worm wheel to the second worm screw; affixing coaxially a second radial pinion to the second worm wheel, wherein the second radial pinion has spur gears arranged on a radial periphery thereof; meshing a second axial crown wheel with the spur gears of the second radial crown wheel, wherein the second axial crown wheel has crown gears on an axial periphery thereof; and coupling the spur gears of the first radial pinion in meshed interface to the spur gears of the second radial pinion, wherein torque differences between the first axial crown wheel and the second axial crown wheel are transmitted at least in part through said meshed interface.
20. The method of claim 19, further comprising: connecting coaxially a first output shaft to the first axial crown wheel; and connecting coaxially a second output shaft to the second axial crown wheel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0082] In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the following description, various embodiments of the invention are described with reference to the following drawings, in which:
[0083]
[0084]
[0085]
[0086]
DESCRIPTION
[0087] The following detailed description refers to the accompanying drawings that show, by way of illustration, specific details and embodiments in which the invention may be practiced.
[0088] As illustrated in
[0089] In
[0090] Input shaft 120 is connected to a power source, such as a source of mechanical power. According to an aspect of the disclosure, the power source can generate a force which can be applied or transferred to the input shaft 120. As exemplary power source is shown as a rotary motor 130 which may be connected, such as by a spline, or by a common axle, with input shaft 120. Accordingly, the input shaft 120 can transfer the force from the power source, to worm gear assembly 100.
[0091] As illustrated in
[0092] The one-start worm advantageously has a lead distance equal to its pitch and in turn has a relatively small lead angle. For example, the lead angle may be less than 5 degrees. This can be an advantage when it is desired to eliminate any possibility of the output driving the input. Gearing may be configured such that any torque reversal on the output shaft will cause worm gearing to instantly lock up. The worm gearing is usually used for this purpose, and frequently the worm wheel is driven by one-start worm of such low lead angle that drive cannot be reversed; that is worm wheels 104, 204 cannot drive worm screws 102, 202 as the gearing automatically locks itself against backward rotation. This operational characteristic of worm gear assembly 100 may be desirable in many applications such as sunroofs or seat recliner adjustments in a vehicle, and may be necessary in certain applications for reasons, for example, of passenger safety.
[0093] As illustrated in
[0094] In
[0095] First worm wheel 104 can be made of diverse materials such as a plastic or a metal such as steel. According to one aspect of the present disclosure, first worm wheel 104 can be made of plastic material, particularly of a plastic which is robust.
[0096] As illustrated in
[0097] The diameter of first radial pinion 106 is larger than that of first worm wheel 104 as shown in
[0098] First radial pinion 106 can be also made of diverse materials such as a plastic or a metal such as steel. According to one aspect of the disclosure, first radial pinion 106 can be made of plastic material, in particular a plastic which is robust. In addition, where first worm wheel 104 and first radial pinion 106 are made of the same material and axially affixed together, both wheels can be made by a single part, formed together as by injection molding.
[0099] As illustrated in
[0100] In
[0101] As illustrated in
[0102] In
[0103] Second worm wheel 204 can be made of diverse materials such as a plastic or a metal such as steel. According to one aspect of the present disclosure, second worm wheel 204 can be made of plastic material, particularly of a plastic which is robust.
[0104] As illustrated in
[0105] The diameter of second radial pinion 206 is larger than that of second worm wheel 204 as shown in
[0106] Second radial pinion 206 can be also made of diverse materials such as a plastic or a metal such as steel. According to one aspect of the disclosure, second radial worm wheel 206 can be made of plastic material, in particular a plastic which is robust. In addition, where second worm wheel 204 and second radial pinion 206 can be made of the same material and axially affixed together, both wheels can be made by a single part, formed together as by injection molding.
[0107] As illustrated in
[0108] In
[0109] Worm gear assembly 100, as shown in
[0110] As illustrated in
[0111] In further, as illustrated in
[0112] Since opposed tooth systems 140 on first and second worm screws 102, 202 allow a different turning direction in worm gear assembly 100, first and second output shaft 110, 210 attached to first and second axial crown wheel 108, 208 can turn in the same rotational direction. Accordingly, opposed tooth systems 140 neutralize the axial force.
[0113] As illustrated in
[0114] According to one aspect of the present disclosure, a gear box is designed to include worm gear assembly 100 in relatively small size. Worm gear assembly 100 is, according to further advantageous aspects shown configured to have relatively high torque and force values, even though the gear box is a small size. In particular, the high torque value may be reached to at max 8 Nm.
[0115] According to one aspect of the present disclosure, high gear strength in a worm can be achieved by a share of the loading on two gear lines with a high number of teeth to ensure big teeth overlap in a small given room. In case of a one-side load on input shaft 120, the worm strength is shared by two torque transfer units because first and second worm screws 102, 202 are matching with each worm wheel 104, 204 and with this gear match, the forces are separated to the two worm screws 102, 202. According to a further advantageous aspect, high gear strength at crown wheels is achieved by a sharing of the forces in two outputs and a big module with big teeth.
[0116] Advantageously, worm gear assembly 100 is configured to achieve a low gear noise because the first gear stage is a worm drive with low noise. The worm driving gear arrangement reduces speed for the second sensitive crown wheel gears, which would otherwise be noisy if driven at or near speeds of the drive input. According to an aspect of the disclosure, first and second radial pinions 106, 206 including first and second worm wheels 104, 204 run in a low speed in later stages of the gear assembly and thereby possibly reduce the noise significantly. In addition, output shafts 110, 210 are parallel to input shaft 120 in worm gear assembly 100. The characteristic of the configuration of the instant disclosure is much quieter than other parallel configurations of the input and output of a worm gearing system, due to the combination of a worm arrangement operating at the higher speeds of rotation, and the interaction of pinion and crown gearing at the final drive. Accordingly, the present disclosure can advantageously reduce the noise level in a configuration heretofore prone to be noisier than comparable perpendicular arrangements.
[0117] Worm gear assembly 100 is configured to have axial double output combined with a worm gear system in a small given space with high forces. The most important part of worm gear assembly 100 is the opposed worm tooth system 140 on input shaft 120 combined with the meshed interface in spur gears between first radial pinion 106 and second radial pinion 206. The configuration of the present disclosure allows to keep the forces within the worm gearing up to 50% of the required torque.
[0118]
[0119] As shown in
[0120] The method may further include connecting coaxially a first output shaft to the first axial crown wheel, and connecting coaxially a second output shaft to the second axial crown wheel (390).
[0121] While the disclosure has been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims. The scope of the disclosure is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.