A DEVICE FOR MONITORING STRAIN OF AN ELONGATE UNDERWATER MEMBER
20230089102 · 2023-03-23
Inventors
- Antonio Critsinelis (Houston, TX, US)
- Yiannis Constantinides (Katy, TX, US)
- Will Twelvetrees (Skelmersdale Lancashire, GB)
- Sid Mebarkia (Sugar Land, TX, US)
- Austin Harbison (Skelmersdale Lancashire, GB)
Cpc classification
G01M5/0025
PHYSICS
E21B47/01
FIXED CONSTRUCTIONS
E21B47/007
FIXED CONSTRUCTIONS
G01M5/0058
PHYSICS
International classification
G01L1/10
PHYSICS
E21B47/007
FIXED CONSTRUCTIONS
E21B47/01
FIXED CONSTRUCTIONS
G01L3/14
PHYSICS
Abstract
A device (10) for monitoring strain of an elongate member (12) is deployed underwater. The device (10) comprises a first clamp (14) configured to embrace and couple to the elongate member (12) at a first axial location, a second clamp (16) configured to embrace and couple to the elongate member at a second axial location separated from the first axial location, and a sensor which is responsive to an angle between the first clamp and the second clamp.
Claims
1. A device for monitoring strain of an elongate member deployed underwater, the device comprising a first clamp configured to embrace and couple to the elongate member at a first axial location, a second clamp configured to embrace and couple to the elongate member at a second axial location separated from the first axial location, and a sensor which is responsive to an angle between the first clamp and the second clamp.
2. A device as claimed in claim 1 in which the sensor is actuated by a sensor actuator member which is coupled to both the first clamp and the second clamp.
3. A device as claimed in claim 2 in which the sensor actuator member is coupled to the first clamp through a first coupling that permits the sensor actuator member to move angularly with respect to the first clamp, and in which the sensor is responsive to an angle between the sensor actuator member and the first clamp.
4. A device as claimed in claim 3 in which the first coupling locates the sensor actuator member axially, radially and tangentially with respect to the first clamp whilst permitting it to move angularly with respect to the first clamp.
5. A device as claimed in claim 4 in which the first coupling comprises a ball and socket.
6. A device as claimed in claim 2 in which the sensor actuator member is coupled to the second clamp through a second coupling which locates the sensor actuator member radially and tangentially but permits the sensor actuator member to move angularly with respect to the second clamp.
7. A device as claimed in claim 6 in which the second coupling permits the sensor actuator member to move axially with respect to the second clamp.
8. A device as claimed in claim 6 in which one of the first and second couplings is disposed between the first clamp and the second clamp.
9. A device as claimed in claim 8 in which the said one of the first and second couplings is mounted to a limb cantilevered from one of the first and second clamps and extending toward the other of the first and second clamps.
10. A device as claimed in claim 1 in which the sensor comprises (a) a magnetometer coupled to one of the first clamp and the sensor actuator member, and (b) a magnet coupled to the other of the first clamp and the sensor actuator member.
11. A device as claimed in claim 10 in which the magnetometer is wholly contained in a sealed enclosure.
12. A device as claimed in claim 10, further comprising a compensation magnetometer mounted remotely from the magnet.
13. A device as claimed in claim 2 comprising a load cell from which the sensor actuator member is cantilevered, the load cell being provided with at least one strain sensor.
14. A device as claimed in claim 2 comprising a gimbal mounting for the sensor actuator member and a sensor responsive to rotational position of a part of the gimbal mounting.
15. A device as claimed in claim 2 in which the sensor actuator member passes through a locating arrangement which restricts lateral movement of the sensor actuator member but permits angular movement of the sensing member, and the sensor arrangement comprises one or more linear sensors coupled to the sensing member.
16. A device as claimed in claim 2 in which the sensor arrangement is responsive to strain of the sensing member.
17. A device as claimed in claim 1 in which at least one of the first and second clamps comprises a pair of jaws pivotally coupled to one another to be movable between open and closed configurations.
18. A device as claimed in claim 17 in which the jaws are spring biased toward the closed configuration.
19. A device as claimed in claim 17 in which the jaws are each coupled to grippable levers through which the jaws are able to be opened.
20. A device as claimed in claim 1 in which the sensor is housed in a sealable pressure vessel.
21. A device as claimed in claim 20 in which the sealable pressure vessel is removable from the remainder of the device.
22. A device as claimed in claim 21 in which the sealable pressure vessel is receivable in a cavity carried by the first clamp, and is configured to form a part turn lock therewith to releasably secure the pressure vessel in position.
23. A device as claimed in claim 1 in which the first clamp is connected to the second clamp through at least one flexible connection.
24. A device for monitoring strain of an elongate member deployed underwater, the device comprising an angular sensor arrangement comprising (a) a first part comprising a magnet and (b) a second part comprising a magnetometer housed in a sealed pressure vessel, the first and second parts being connected in a manner that enables one to turn relative to the other, and the magnetometer being arranged to detect the magnetic field of the magnet, so that the magnetometer's output is representative of angle between the first and second parts.
25. A device as claimed in claim 24 in which the first and second parts are provided with respective first and second couplings for coupling them to spatially separated parts of the elongate member.
26. A device as claimed in claim 24 in which the connection between the first and second parts comprises a ball and socket arrangement to enable one to turn relative to the other.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0017] Specific embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0039] The first monitoring device 10 depicted in
[0040] In the following description and in the claims, the terms “radial” and “axial” are to be understood with reference to the elongate member 12 on which the monitoring device 10 is mounted. The axial direction extends generally along the length of the elongate member 10. The radial direction extends laterally with respect to the elongate member 10. The term “tangential” refers to a tangent to a circle around the elongate member 12.
[0041] In the present embodiment the monitoring device 10 is configured as a clamp mechanism which is able to be fitted to the elongate member 12 in situ (although it can be fitted prior to deployment of the underwater member). That is, after the elongate member 12 has been deployed underwater, the monitoring device 10 is able to be attached to it. Further, the present embodiment is well suited to being fitted to the elongate member 12 by use of a remotely operated vehicle.
[0042] The monitoring device 10 has first and second clamps 14, 16 each of which embrace the elongate member 12 such as to be rigidly coupled to it and to move along with it.
[0043] Measurement of the relevant angle is made using a sensor arrangement comprising a sensor actuator member 20 which is coupled to both the first clamp 14 and the second clamp 16. One end of the sensor actuator member 20 is coupled to the second clamp 16 through a pivotal coupling 24. The other end of the sensor actuator member 20 is coupled through an angle sensor 22 to the first clamp 14. The angle sensor 22 provides an output representative of an angle between the sensor actuator member 20 and the first clamp 14. Relative angular movement of the two clamps 14, 16 due to changes of strain in the elongate member 12 is thus measurable through the angle sensor 22.
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[0045] Note that the angle sensor 22 provides two outputs corresponding to angular position about two non-parallel (and typically perpendicular) axes, so that curvature of the elongate member 12 can be determined in two non-parallel (and typically perpendicular) planes.
[0046] Looking in more detail at the physical construction of the monitoring device 10, it can be seen in
[0047] A leaf spring 62 biases the clamp 14 toward a closed configuration (i.e. it biases the clamping faces 56, 58 toward one another). The first jaw assembly 28 carries on its lever portion 36, 38 a first clamping bar 64. The second jaw assembly 30 carries on its lever portion 44, 46 a second clamping bar 66. Drawing the clamping bars 64, 66 together opens the first clamp 14 against the force of the leaf spring 62, enabling the clamp to be placed on the elongate member 12, and releasing the clamping bars enables the clamp 14 to close around the elongate member 12 under the influence of the leaf spring 62. A clamping screw 68 runs through the first and the second clamping bars 64, 66, being externally threaded and screwed into the first clamping bar 64 but forming a sliding fit in the second clamping bar 66. While the clamping screw 68 is loose, it permits the clamp to open and close. But turning the clamping screw 68 causes it to urge the clamping bars 64, 66 apart to securely clamp the first clamp 14 to the elongate member 12.
[0048] Looking again at
[0049] The first and second clamps 14, 16 are connected to one another in the present embodiment through flex links 76, 78, which in the present embodiment are roughly “X” shaped polymer components coupled to the single plates 42, 48. In this way the first and second clamps 14, 16 are united to form a single assembly which is straightforward to manipulate prior to and during installation on the elongate member 12. The flex links 76, 78 also serve to define a spacing between the clamps prior to installation. But once the monitoring device 10 has been deployed, the flex links are sufficiently compliant to permit the clamps 14, 16 to move relative to one another, in accordance with flexure of the elongate member 12.
[0050] The monitoring device 10 is able to be deployed straightforwardly subsea using an ROV (remotely operated vehicle). The device is first grasped by a manipulator of the ROV through the grab bars 72, 74, and is opened using the grab bars and placed around the elongate member 12. Releasing the grab bars allows the clamps 14, 16 to close around the elongate member 12 under the influence of the leaf springs 62, so that the monitoring device 10 is able to maintain itself in position on the elongate member 12. Then to provide a required clamping force, the ROV engages with fishtail torqueing features 80 of the clamping screws 68 and so turns the screws to tighten the clamps.
[0051] In the present embodiment, the angle sensor 22 and associated electronics are contained in a sensor unit 90 which is depicted particularly in
[0052] A sensor body 92 of the sensor unit 90 is coupled to the sensor actuator member 20 in a manner which permits one to turn somewhat relative to the other and it is the angle between the sensor body 92 and the sensor actuator member 20 that is measured to determine strain in the elongate member 12. In the present embodiment the coupling of the two parts is made through a ball and socket arrangement whose ball 94 is formed on an end of the sensor body 92 and whose socket 96 is formed in a frusto-conical cap portion 98 of the sensor actuator member 20. In the present embodiment, for convenience of manufacture, the cap portion 98 is a separate component from the remainder of the sensor actuator member 20, these parts being screwed together at 100. A two-part collar 102a, 102b is secured to the cap portion 98 by threaded fasteners 104 and completes the socket 96, rendering the ball 94 captive.
[0053] In the present embodiment a magnetic sensor arrangement is used to measure the angle between the sensor body 92 and the sensor actuator member 20. One advantage of this is that the sensor arrangement itself does not rely on a physical connection between the sensor and the sensor actuator member 20, so that the sensor itself and its associated electronics can be contained within the sealed vessel formed by the sensor unit 90, and are thus not exposed to hydrostatic pressure nor to contamination or damage by any water-borne agents. A magnetic field is created by a magnet coupled to the sensor actuator member 20. In the present embodiment this comprises a stack of rare earth magnets 105 disposed in an axial bore in the cap portion 98 (see
[0054] The sensor unit 90 comprises a hollow cylindrical housing 108 (see
[0055] Referring in particular to
[0056] A compliant sleeve 120 is provided around the sensor actuator member 20, bridging the gap between the first and second clamps 14, 16 and defining a largely enclosed volume 122 (see
[0057] The sensor unit 90 is able to be removed from the remainder of the monitoring device 10 as seen in
[0058] Referring in particular to
[0059] The whole process of inserting and removing the sensor unit 90 can thus be carried out very straightforwardly using an effector of an ROV using the handle portion 138.
[0060] The illustrated part turn lock mechanism is only one example of a suitable means for retaining the sensor unit 90. Another possibility is to provide some form of snap fit mechanism. Various alternatives will present themselves to the skilled person.
[0061] The coupling 114 is also able to be easily removed for replacement, inspection or refurbishment. Referring to
[0062] The use of a magnetometer to determine angle between the first and second clamps is especially advantageous. It permits the required angle sensor (the magnetometer itself) to be housed inside the sealed housing 108 which can be formed as a pressure vessel able to withstand the potentially large hydrostatic pressure suffered by the device. No mechanical connection from the interior to the exterior of the housing 108 is needed to actuate the sensor. Provision of such a connection might provide a potential route for ingress of water, or might otherwise contribute unwanted stiffness which would inhibit the sensor's action. The magnetometer can be a compact and reliable MEMs (micro-mechanical) type of device—suitable magnetometers are commercially available. Such a magnetometer can have a low power requirement, helping to maximise battery lifetime which, since visits to the device may be infrequent and expensive, is an important design factor.
[0063] The magnetic sensor arrangement used in the above described embodiment may be replaced, in other embodiments, with a different type of sensor arrangement for measuring the angle between the two clamps 14, 16.
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[0069] The monitoring device 10, and in particular the sensor unit 90, may incorporate any of a range of additional sensors to monitor further operational parameters of the elongate member 12 and/or its environment. Without limitation, these may include any of the following: [0070] an accelerometer to determine acceleration of the elongate member 12 and in some embodiments its position and/or its orientation; [0071] a gyroscopic sensor; [0072] one or more temperature sensors responsive to environmental temperature (water temperature) and/or surface temperature of the elongate member 12; [0073] one or more pressure sensors responsive to external hydrostatic pressure, from which depth can be determined.
[0074] The monitoring device 10 generates sensor data which is (a) logged and (b) communicated to a separate processing device.
[0075] Typically data from the sensors will be collected and logged periodically. The logging period may be fixed or variable, and will typically be determined taking account of factors including frequency of any expected cyclical movement and battery lifetime. In some embodiments, battery lifetime may be extended by harvesting of energy from the environment, e.g. by use of photovoltaic cells (where the environment provides sufficient light), thermoelectric generators, or triboelectric or piezoelectric generators.
[0076] The sensor unit 90 comprises on-board memory capacity for logging sensor data. It may also comprise an on-board processing device to process sensor data, reducing the quantity of data that needs to be exported from the sensor unit 90.
[0077] A communications interface is provided for exporting sensor data to a separate processing system. The present invention is not limited to use of any specific mode of communication. Data may for example be exported through a radio link, through an optical link, through an acoustic link or through a physical connection which could comprise an electrical wire or optical fibre.
[0078] In some embodiments data is to be retrieved from the sensor unit 90 through a short range link. This may for example be carried out using an ROV which visits the site and collects sensor data.
[0079] It should be understood that the principle of operation represented in
[0080] The further embodiment 10a of the monitoring device, depicted in
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[0082] The present embodiment further comprises a compensation magnetometer 306 positioned remotely from the magnets 105. The monitoring device 10a may be subject, in practice, to externally generated magnetic fields, e.g. due to magnetisation of metal components of the elongate member 12. These externally generated fields may affect the signal from the sensing magnetometer 304, having a deleterious effect on its accuracy. The compensation magnetometer 306 senses such externally generated fields, and makes it possible to compensate for them. Most straightforwardly, compensation may involve deducting the output of the compensation magnetometer 306 from the output of the sensing magnetometer 304.