PLANT GROWING SYSTEMS AND METHODS
20180042185 ยท 2018-02-15
Inventors
- Morris Gasmer (Beverly Hills, CA, US)
- Martin Boerema (Wausau, WI, US)
- Jonathan Iungerich (Carlsbad, CA, US)
- Steve Dohrman (San Diego, CA, US)
Cpc classification
E04H5/08
FIXED CONSTRUCTIONS
International classification
Abstract
A plant growing system comprising a growing panel and a porous air hose coupled to the growing panel. The growing panel includes a plurality of openings for receiving a plurality of plant receptacles. The plurality of openings are arranged in a plurality of parallel lines on the growing panel, and the porous air hose extends along the growing panel between at least two of the parallel lines.
Claims
1.-13. (canceled)
14. A plant receptacle comprising: a gripping collar oriented along an axis and defining an opening for receiving a horticultural plug; a receptacle portion connected at a proximal end to the gripping collar and defining a first recess extending along the axis in communication with the opening of the gripping collar, wherein the receptacle portion is connected to the gripping collar so that a distal end of the gripping collar forms a first flange about at least a portion of the proximal end of the receptacle portion; and a canopy portion connected at a proximal end to the receptacle portion and defining a second recess extending along the axis in communication with the first recess, wherein the proximal end of the canopy portion has a cross-sectional area that is less than a cross sectional area of a distal end of the receptacle portion; and wherein a top section of the canopy portion extends along the axis a greater distance than a bottom section of the canopy portion.
15. The plant receptacle of claim 14, wherein the receptacle portion is substantially cylindrical.
16. The plant receptacle of claim 15, wherein the canopy portion defines a hollow truncated cylinder.
17. The plant receptacle of claim 16, wherein the distal end of the receptacle portion comprises a annulus within the first recess.
18. The plant receptacle of claim 16, wherein the gripping collar further comprises a second flange and a sidewall extending between and coupled to the first and second flanges.
19. The plant receptacle of claim 18, wherein the sidewall is polygonal.
20. The plant receptacle of claim 19, wherein the first flange comprises a substantially planar edge that is contralateral to the canopy portion's top section.
21. The plant receptacle of claim 20, further comprising a retaining tongue on the receptacle portion.
22. The plant receptacle of claim 21, wherein the retaining tongue is defined by a U-shaped cut through the receptacle portion.
23. The plant receptacle of claim 22, wherein the retaining tongue comprises a detent.
24.-35. (canceled)
36. A plant receptacle for use in indoor farming, the receptacle comprising: a receptacle portion defining a first recess for receiving a horticultural plug insertable into a first opening of the first recess at a first end of the receptacle portion; a canopy portion extending from a second end of the receptacle portion, the canopy portion having a top section and a bottom section, the top section extending a greater distance from the second end of the receptacle portion than the bottom section.
37. The plant receptacle of claim 36, further comprising a first flange about the first end of the receptacle portion.
38. The plant receptacle of claim 36, wherein the receptacle portion has a first cross-sectional area and the canopy has a second cross-sectional area, and the first cross-sectional area is different than the second cross-sectional area.
39. The plant receptacle of claim 38, wherein the first cross-sectional area is less than the second cross-sectional area.
40. The plant receptacle of claim 38, wherein the receptacle portion and the canopy portion both have a circular cross-section.
41. The plant receptacle of claim 36, wherein the canopy portion defines a hollow truncated cylinder.
42. The plant receptacle of claim 36, wherein the second end of the receptacle portion comprises an annulus.
43. The plant receptacle of claim 36, wherein the first end of the receptacle portion comprises a collar.
44. The plant receptacle of claim 43, wherein the collar includes a first flange, a second flange, and a sidewall.
45. The plant receptacle of claim 36, wherein the receptacle portion includes a retaining tongue.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0046] With reference now to
[0047] With reference now to
[0048] With reference to
[0049] With reference to
[0050] With particular reference to
[0051] With continued reference to
[0052] In one embodiment, the lower portion of the growing wall 226 of at least the first growing panel 225 and the second growing panel 236 comprises three supply tube openings 235, the three supply tube openings comprising a first supply tube opening 235.1 removably coupled to the first input tube 242.1, a second supply tube opening 235.2 removably coupled to the second input tube 242.2, and a third supply tube opening 235.3 removably coupled to the output tube 242.3. In another embodiment, the supply tube 240 is in fluid communication with a water supply (not shown) outside the enclosure 250.
[0053] With reference to
[0054] With reference to
[0055] In use, the plant growing system 200 can provide an aeroponic system for growing plants in an air or mist environment without the use of soil or an aggregate medium. The plant growing system 200 facilitates easy removal of the supply tube 240 for maintenance, cleaning, or replacement. For example, in one embodiment, a method of removing the supply tube 240 from the plant growing system 200 described above comprises the steps of lifting one of the growing panels 225, 236 off of the support member 215, disconnecting the vertical tube 242 from the supply tube opening 235, and lifting the supply tube 240 off of the upper face 220 of the support member 215. In a further embodiment, the vertical tube 242 comprises a connection union 244, which allows the vertical tube 242 to be quickly decoupled from the supply tube opening 235.
[0056] With reference now to
[0057] In one embodiment, the porous air hose 255 has a porosity of about 1 to about 5 CFM/ft.sup.2 at a static pressure of about 0.5 inch water column. In another embodiment, the porous air hose 255 has a porosity of about 1 to about 2 CFM/ft.sup.2 at a static pressure of about 0.5 inch water column. In a further embodiment, the porous air hose 255 has a porosity of about 1.5 to about 2 CFM/ft.sup.2 at a static pressure of about 0.5 inch water column.
[0058] In a one embodiment, the porous air hose 255 allows about 1.5 FPM of airflow at a static pressure of about 0.5 inch water column. In another embodiment, the porous air hose 255 allows about 2 FPM of airflow at a static pressure of about 0.5 inch water column. In a further embodiment, the porous air hose 255 allows about 3 FPM of airflow at a static pressure of about 0.5 inch water column. In an additional embodiment, the porous air hose 255 comprises a polyester fabric. In yet another embodiment, the polyester fabric comprises an active antimicrobial treatment.
[0059] In one embodiment, the plant growing system 200 further comprises an air amplifier (not shown) in air communication with the porous air hose 255. In another embodiment, the plant growing system further comprises an air pump (not shown) in air communication with the air amplifier. In a further embodiment, the plant growing system further comprises an air source (not shown) in air communication with the air pump. In an additional embodiment, the air source comprises a source of CO.sub.2.
[0060] In one embodiment, the plant growing system 200 further comprises a plurality of plant receptacles 100 in the plurality of openings 227. In another embodiment, the plant growing system 200 further comprises a plurality of plants 10 in the plurality of plant receptacles 100. With particular reference to
[0061] In use, the plant growing system 200 is capable of refreshing the microclimate under a plant canopy 20. When plants 10 are grown in tight proximity to each other an unhealthy microclimate may develop under the plant canopy 20. For example, the tightly packed leaves may shield the area under the plant canopy 20 from moving air and the concentration of CO.sub.2 beneath the canopy may fall below an optimal range. At the same time, moisture from the plant 10 and the horticultural plug or soil may accumulate in the stagnant air to create a damp microclimate that is susceptible to the development of mold or mildew. The porous air hose 255 can pump fresh air 25 under the plant canopy 20 to mitigate moisture development, maintain or restore optimal CO.sub.2 levels, or both. Carbon dioxide enrichment under the plant canopy will increase crop yield and reduce lighting requirements.
[0062] With continued reference to
[0063] In one embodiment, the at least two parallel vectors are rows. In another embodiment, the at least two parallel vectors are columns. In a further embodiment, the method further comprises the step of amplifying the volume of air 25 that is pumped through the porous air hose 255. In an additional embodiment, the air 25 comprises CO.sub.2.
[0064] With reference now to
[0065] The receptacle portion 120 is connected at a proximal end 121 to the gripping collar 110 and defines a first recess 123 extending along the axis 105 in communication with the opening 111 of the gripping collar 110. The gripping collar 110 is connected to the receptacle portion 120 so that a distal end 112 of the gripping collar forms a first flange 113 about at least a portion of the proximal end 121 of the receptacle portion 120. In another embodiment, the gripping collar 110 further comprises a second flange 115 and a sidewall 116 extending between and coupled to the first and second flanges 113, 115. In another embodiment, the sidewall 116 is polygonal.
[0066] With continued reference to
[0067] In one embodiment, the first recess 123 of the receptacle portion 120 is configured to hold the horticultural plug 124, which may be cylindrical or polygonal. In another embodiment, the difference in cross-sectional areas between the proximal end 131 of the canopy portion 130 and the distal end 122 of the receptacle portion 120 facilitates retaining the horticultural plug 124 within the first recess 123. In a further embodiment, the distal end 122 of the receptacle portion 120 comprises an annulus 125, which further facilitates retaining the horticultural plug 124 within the first recess 123 of the receptacle portion 120.
[0068] With particular reference to
[0069] In use, a plant 10 and horticultural plug 124 are held in the first recess 123 of the receptacle portion 120. The plant receptacle's gripping collar 110 facilitates the automated manipulation of the plant receptacle 100 (and plant 10) on the plant growing system 200. For example, with reference to
[0070] With reference to
[0071] With continued reference to
[0072] With particular reference to
[0073] The method further comprises the step of placing the plant receptacle 100 into an opening 227 on a growing wall 226 such that the canopy portion 130 of the plant receptacle 100 extends into an enclosure 250 within the growing wall 226. The opening 227 on the growing wall 226 is surrounded by a wall receptacle 229 having its own opening 230. The opening 230 of the wall receptacle 229 defines an axis 231 that is oblique to the growing wall 226. The wall receptacle 229 further comprises a bottom portion 232 having a substantially planar lip 233.
[0074] The method further comprises the step of orienting the plant receptacle 100 on the growing wall 226 so that the substantially planar edge 114 on the plant receptacle 100 engages the substantially planar lip 233 on the bottom portion 232 of the wall receptacle 229. So positioned, the top section 133 of the canopy portion 130 will extend above the root 15 of the plant 10.
[0075] With particular reference to
[0076] With reference to
[0077] The plant growing systems 200 and plant receptacles 100 can be used with an indoor farming system as described in U.S. Provisional Application No. 62/259,002. In one embodiment, the indoor farming system can include a nursery rack. In another embodiment, the nursery rack can comprise sliding shelves configured to hold plant receptacles 100. In a further embodiment, the nursery rack can comprise a light source suspended from the shelves. The light source can be LED, fluorescent, or any other light source suitable for growing plants. In an additional embodiment, the nursery rack can comprise a feed tank with piping. In yet another embodiment, the nursery rack can comprise coasters to allow the nursery rack to be easily moved. In one additional embodiment, the nursery rack can comprise a controller.
[0078] In one embodiment, the indoor farming system can include a growing container. In another embodiment, the growing container can comprise upper tracks for sliding the plant growing systems 200 into and out of the growing container for harvesting and servicing. In a further embodiment, the growing container can comprise break-away upper and lower panels to permit insertion and removal of the plant growing systems 200. In an additional embodiment, the growing container can comprise one or more or a combination of the following; inlet sprayer pumps, catch basin pumps, sub-assembly plates for the inlet and catch basin pumps, climate control ducting, and insulation ducting.
[0079] In one embodiment, the indoor farming system includes a lighting assembly (not shown). In another embodiment, the lighting assembly can comprise a motorized track to move the lighting assembly with respect to the plant growing system 200. In a further embodiment, the lighting assembly can comprise a clear clam-shell casing with a diffuser coating that permits airflow over fluorescent or LED lamps, or another suitable light source. In an additional embodiment, the lighting assembly can comprise an airflow ducting system to cool the light source and facilitate temperature control within the growing container. In yet another embodiment, the lighting assembly can comprise a cooling fan for the airflow ducting system. In one additional embodiment, the lighting assembly can comprise a suspension system for suspending lamps from the motorized track. In another embodiment, the lighting system can comprise an upper track to facilitate movement of the lighting assembly throughout the indoor farming system.
[0080] In one embodiment, the indoor farming system can include a control system. In another embodiment, the control system can comprise one or more or a combination of the following: nutrient control, ozone generation, water filtration, water supply, carbon dioxide control, supplemental plant life support, automated cleaning, a motorized track, automated seeding, and air conditioning.
[0081] It should be appreciated from the foregoing description that the present invention provides a scalable and automatable indoor farming system, including a plant growing system and a plant receptacle. The plant growing system is easily constructed, includes component parts that can be effortlessly removed for maintenance and cleaning, and provides a healthier and more efficient growing environment. The plant receptacle facilitates the automated relocation of plants throughout the indoor farming system and provides a protected environment for the plant's roots. For all of these reasons, the systems and methods described herein are ideal for use with automated indoor farming systems.
[0082] Specific methods, devices, and materials are described, although any methods and materials similar or equivalent to those described can be used in the practice or testing of the present embodiment. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which this embodiment belongs. As used herein, singular words such as a and an mean one or more unless clear intent is shown to limit the element to one. The term about means 2% of the value it modifies.
[0083] Without further elaboration, it is believed that one skilled in the art, using the proceeding description, can make and use the present invention to the fullest extent. The invention has been described in detail with reference only to the presently preferred embodiments. Persons skilled in the art will appreciate that various modifications can be made without departing from the invention. Accordingly, the invention is defined only by the following claims.