Integrated fluidic connection of planar structures for sample separation devices
09890882 ยท 2018-02-13
Assignee
Inventors
Cpc classification
F16L13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D15/10
PERFORMING OPERATIONS; TRANSPORTING
F16L13/0209
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D15/14
PERFORMING OPERATIONS; TRANSPORTING
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
F16L13/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01L3/00
PERFORMING OPERATIONS; TRANSPORTING
B01D15/14
PERFORMING OPERATIONS; TRANSPORTING
F16L47/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C12M1/12
CHEMISTRY; METALLURGY
F16L21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D15/10
PERFORMING OPERATIONS; TRANSPORTING
F16L13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluidic device includes a planar structure constituted by a plurality of laminated layers and accommodating a fluid channel extending up to a surface of the planar structure, and a female adapter piece configured for a fluid-tight accommodation of a male adapter piece having a fluid conduit. The the female adapter piece is connected or connectable with the planar structure so that, when the male adapter piece is accommodated in the female adapter piece, the fluid conduit is brought in fluid-tight fluid communication with the fluid channel. The fluid channel is exposed to the female adapter piece at a lateral surface of the planar structure at which the laminated layers are exposed.
Claims
1. A fluidic device, comprising: a planar structure comprising a plurality of laminated layers and accommodating a fluid channel extending to a lateral surface of the planar structure formed by lateral sides of the laminated layers; a female adapter piece configured for a fluid-tight accommodation of a male adapter piece having a fluid conduit, the female adapter piece comprising a carrier body defining a through hole configured to receive the male adapter piece therein, the through hole terminating at a connection opening wherein a connection structure coupling the carrier body to the planar structure is located within the connection opening; wherein the female adapter piece is connected or connectable with the planar structure so that, when the male adapter piece is accommodated in the female adapter piece, the fluid conduit is brought in fluid-tight fluid communication with the fluid channel within the connection opening; wherein the fluid channel is exposed to the female adapter piece at the lateral surface of the planar structure at which the laminated layers are exposed.
2. The fluidic device according to claim 1, wherein the female adapter piece is integrally fixed with the planar structure.
3. The fluidic device according to claim 1, wherein at least part of the laminated layers is patterned to thereby define the fluid channel.
4. The fluidic device according to claim 1, comprising a fluid processing unit located within the planar structure and configured for processing fluid flowing through the fluid channel.
5. The fluidic device according to claim 4, wherein the fluid processing unit comprises at least one of the group consisting of fluid sample separation material, a chromatographic separation column, a heat exchanger, a fluidic valve, a pressure sensor, a flow rate sensor, a fluid mixer, a Polymerase Chain Reaction unit, a detector, a fluid switch, a bifurcated fluidic network, a fluid combiner, and a fluid splitter.
6. The fluidic device according to claim 1, wherein the female adapter piece is connected with the planar structure so that, when the male adapter piece is accommodated in the female adapter piece, at least a part of the fluid conduit and, at least a part of the fluid channel are aligned along a common fluid flow direction.
7. The fluidic device according to claim 1, wherein at least a part of the laminated layers are bonded metal layers.
8. The fluidic device according to claim 1, wherein at least a part of the laminated layers are made of at least one of the group consisting of a plastic material and a ceramic material.
9. The fluidic device according to claim 1, further comprising a connection structure fixedly connecting the female adapter piece with the planar structure.
10. The fluidic device according to claim 9, wherein the connection structure is arranged to provide for a direct connection between the female adapter piece and the planar structure without any other intermediate component in between.
11. The fluidic device according to claim 9, wherein a ratio between a smallest distance (D) of the connection structure from the fluid channel and a smallest dimension (d) of the fluid channel is in a range between 1 and 4.
12. The fluidic device according to claim 9, wherein the connection structure comprises at least one of a weld seam, a soldering joint and an adhesive bond.
13. The fluidic device according to claim 1, wherein the female adapter piece comprises a carrier body being traversed by a through hole extending from a male adapter piece reception opening for receiving the male adapter piece to a planar structure connection opening, wherein the female adapter piece is connected with the planar structure so that the fluid channel is exposed to the planar structure connection opening.
14. The fluidic device according to claim 9, wherein the connection structure is formed to be located within the through hole of the carrier body facing the male adapter piece when accommodated in the female adapter piece to at least partially surround the planar structure connection opening.
15. The fluidic device according to claim 13, wherein the through hole is tapering from the male adapter piece reception opening towards the planar structure connection opening.
16. The fluidic device according to claim 13, further comprising a sealing element inserted into the through hole of the carrier body.
17. The fluidic device according to claim 13, wherein the carrier body is traversed by at least one further through hole extending from at least one further male adapter piece reception opening for receiving at least one further male adapter piece to at least one further planar structure connection opening, wherein the female adapter piece is connected with the planar structure so that at least one further fluid channel of the planar structure is exposed to the at least one further planar structure connection opening.
18. The fluidic device according to claim 1, wherein the female adapter piece is configured as a needle seat configured for receiving an injector needle as the male adapter piece.
19. The fluidic device according to claim 1, wherein the female adapter piece is configured as a fitting female piece configured for forming a fitting together with the male adapter piece configured as a fitting male piece.
20. The fluidic device according to claim 1, wherein the planar structure is configured to be elastically bendable.
21. The fluidic device according to claim 1, wherein the male adapter piece comprises the fluid conduit, so that, when the male adapter piece is accommodated in the female adapter piece, the fluid conduit is brought in fluid-tight fluid communication with the fluid channel.
22. The fluidic device according to claim 21, wherein the male adapter piece is configured as an injector needle for being received in the female adapter piece being configured as a needle seat.
23. The fluidic device according to claim 22, further comprising a fluid valve in fluid communication with at least one of the injector needle and the needle seat.
24. The fluidic device according to claim 21, wherein the male adapter piece comprises a capillary enclosing the fluid conduit and having an open end with a flange face facing the fluid channel exposed at the lateral surface of the planar structure when the male adapter piece is connected to the female adapter piece.
25. The fluidic device according to claim 21, wherein the male adapter piece and the female adapter piece each comprise a coupling element, wherein the coupling elements are configured for a mutual coupling of the male adapter piece and the female adapter piece.
26. The fluidic device according to claim 1, further comprising at least one further female adapter piece each configured for a fluid-tight accommodation of a respective one of at least one further male adapter piece each having a further fluid conduit, wherein the at least one further female adapter piece is connected or connectable with the planar structure so that, when the respective further male adapter piece is accommodated in the respective further female adapter piece, the respective fluid conduit is brought in fluid-tight fluid communication with the fluid channel or at least one further fluid channel of the planar structure.
27. The fluidic device according to claim 1, wherein the connection between the planar structure and the female adapter piece is formed at a locally narrowed end of the planar structure which locally narrowed end has a width (w) which is smaller than a width (W) of a remaining portion of the planar structure and extends at least partially into the female adapter piece.
28. The fluidic device according to claim 1, wherein the connection between the planar structure and the female adapter piece is formed at a locally bent portion of the planar structure which locally bent portion extends out of a plane of a remaining portion of the planar structure.
29. A sample separation system for separating components of a sample fluid in a mobile phase, the sample separation system comprising: a fluidic device according to claim 1; a separation unit configured for separating components of the sample fluid in the mobile phase; a fluid supply system configured to drive the sample fluid and the mobile phase to the separation unit.
30. The sample separation system of claim 29, wherein the separation unit is integrated in the planar structure.
31. The sample separation system of claim 29, wherein the fluidic device forms part of a sample injector configured to introduce the sample fluid into the mobile phase.
32. The sample separation system of claim 29, further comprising at least one of the following features: the sample separation system comprises a detector configured to detect separated components of the sample fluid; the sample separation system comprises a collection unit configured to collect separated components of the sample fluid; the sample separation system comprises a data processing unit configured to process data received from the sample separation system; the sample separation system comprises a degassing apparatus for degassing the mobile phase.
33. A method of manufacturing a fluidic device, the method comprising: laminating a plurality of layers to one another, wherein at least one of the plurality of layers is patterned, to thereby form a planar structure accommodating a fluid channel extending up to a surface of the planar structure; connecting a female adapter piece, being configured for a fluid-tight accommodation of a male adapter piece having a fluid conduit, with the planar structure so that, when the male adapter piece is accommodated in the female adapter piece, the fluid conduit is brought in fluid-tight fluid communication with the fluid channel; wherein the fluid channel is connected to the female adapter piece at a lateral surface of the planar structure at which the laminated layers are exposed.
34. The method according to claim 33, wherein the connecting comprises integrally fixing the female adapter piece with the planar structure.
35. The method according to claim 33, wherein integrally fixing the female adapter piece with the planar structure comprises one of the group consisting of welding, soldering and adhering.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Other objects and many of the attendant advantages of embodiments of the present invention will be readily appreciated and become better understood by reference to the following more detailed description of embodiments in connection with the accompanied drawings. Features that are substantially or functionally equal or similar will be referred to by the same reference signs.
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(12) The illustration in the drawing is schematic.
(13) Referring now in greater detail to the drawings,
(14) While the mobile phase can be comprised of one solvent only, it may also be mixed from plural solvents. Such mixing might be a low pressure mixing and provided upstream of the pump 20, so that the pump 20 already receives and pumps the mixed solvents as the mobile phase. Alternatively, the pump 20 might be comprised of plural individual pumping units, with plural of the pumping units each receiving and pumping a different solvent or mixture, so that the mixing of the mobile phase (as received by the separating device 30) occurs at high pressure and downstream of the pump 20 (or as part thereof). The composition (mixture) of the mobile phase may be kept constant over time, the so called isocratic mode, or varied over time, the so called gradient mode.
(15) A data processing unit 70, which can be a conventional PC or workstation, might be coupled (as indicated by the dotted arrows) to one or more of the devices in the liquid separation system 10 in order to receive information and/or control operation. For example, the data processing unit 70 might control operation of the pump 20 (e.g. setting control parameters) and receive therefrom information regarding the actual working conditions (such as output pressure, flow rate, etc. at an outlet of the pump 20). The data processing unit 70 might also control operation of the solvent supply 25 (e.g. setting the solvent/s or solvent mixture to be supplied) and/or the degasser 27 (e.g. setting control parameters such as vacuum level) and might receive therefrom information regarding the actual working conditions (such as solvent composition supplied over time, flow rate, vacuum level, etc.). The data processing unit 70 might further control operation of the sampling unit 40 (e.g. controlling sample injection or synchronization of sample injection with operating conditions of the pump 20). The separating device 30 might also be controlled by the data processing unit 70 (e.g. selecting a specific flow path or column, setting operation temperature, etc.), and sendin returninformation (e.g. operating conditions) to the data processing unit 70. Accordingly, the detector 50 might be controlled by the data processing unit 70 (e.g. with respect to spectral or wavelength settings, setting time constants, start/stop data acquisition), and send information (e.g. about the detected sample compounds) to the data processing unit 70. The data processing unit 70 might also control operation of the fractionating unit 60 (e.g. in conjunction with data received from the detector 50) and provide data back.
(16) From the example of
(17) Before exemplary embodiments of such fluidic devices 200 will be described in more detail referring to the further drawings, some basic considerations of the present inventors will be summarized based on which exemplary embodiments of the invention have been derived.
(18) In conventional connection systems for connecting planar structures to the fluidic environment, a combination of a clamping screw, a clamp fitting and the planar structure is used. This however involves a relatively high number of parts to be handled by a user, which is quite difficult from a manufacturing point of view as well as from the point of view of usability. Such systems may also be prone to leakage and may lack the mechanical stability required for high pressure liquid chromatography applications.
(19) In view of these shortcomings, the present inventors propose to combine a planar structure to a female adapter piece at a lateral side or side edge thereof directly. Such an inline connection results in a particularly compact construction. The connection end of the planar structure can be designed in process. It is for instance possible to directly weld the planar structure to a corresponding coupling piece, i.e. the female adapter piece. Due to the weld connection of a very small number of parts (particularly a one piece solution is possible in one embodiment) a secure, fluid-tight connection can be obtained. No deterioration of the connection between fitting and planar structure due to temperature based tension loss or the like needs to be taken into account. The coupling pieces can be universally adapted depending on the requirement of a user and close the bridge between planar structures and conventional HPLC connections. The planar structure can be designed three-dimensionally in a flexible way, and the coupling pieces can be arranged in space in accordance with any user preference. It is possible to further process the flange side connection position, for instance by inserting an additional sealing structure or planar sealing area with a smaller depth of roughness. In one embodiment, it is possible to configure the female adapter piece as a needle seat of a chromatographic injector. It is possible to couple a needle seat with a capillary and a valve.
(20) A significant advantage of exemplary embodiments is that no deformation of the fluid channel occurs as a result of the coupling with the fitting, since the forces at the connection position can be received by the fitting. The coupling piece may hence decouple the mechanical forces from the hydraulic forces.
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(22) In the present embodiment, the fluidic device 200 comprises a planar structure 202 shown in a cross-sectional view in
(23) In an embodiment, the thickness of the layers 212 (i.e. their extensions in the vertical direction of
(24) The planar structure 202 constituted by the stacked metallic layers 212 accommodates in its interior a fluid channel 204. The fluid channel 204 is formed by void areas within the laminated layers 212 and has been formed by patterning the individual layers 212 prior to bonding them together. As can be taken from
(25) As can be taken from
(26) The fluidic device 200 furthermore comprises a female adapter piece 206 which is also shown in the cross-sectional view of
(27) The female adapter piece 206 is configured for a liquid-tight and pressure-tight accommodation for a correspondingly shaped and dimensioned male adapter piece 208 which is also shown in
(28) As can furthermore be taken from
(29) As can furthermore be taken from
(30) An optional sealing ring 226 which may be formed of plastic or rubber, may be inserted into the through hole 220 of the carrier body 218 so as to further promote a fluid-tight, high-pressure resistant sealing between the female adapter piece 206 and the male adapter piece 208.
(31) Furthermore, the female adapter piece 206 may optionally comprise an internal thread 259, and the male adapter piece 208 may optionally comprise an external thread 257. The threads 259, 257 are configured to match to one another to allow for a screwing connection of the female adapter piece 206 and the male adapter piece 208, if desired.
(32) As can be taken from
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(37) In the embodiment of
(38) In contrast to this,
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(40) Alternatively, the planar stack may be configured and manufactured in a cylindrical outside shape and pressed into a surrounding part. After press-in of the female adapter piece function the assembly can be post machined in the outside part down to the openings of the planar structure. This results into an integrated part with internal structures and outside integrated female adapter pieces (fitting connections).
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(42) Furthermore, the mechanical and fluidic connections between the planar structure 202 and the female adapter pieces 206 are formed at respective locally bent portions 902 of the planar structure 202 which locally bent portions 902 are bent in a curved manner by about 90 and hence extends out of a plane of a remaining portion 904 of the planar structure 202. Thus, bent portions 902 of the planar structure 202 are bent so as to be angled with regard to the remaining main portion 904 of the planar structure 202. Since the planar structure 202 is here made of metallic sheets, the bent portions 902 may remain in the bent state of
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(44) In this embodiment, a ratio between a smallest distance D of the circumferential welding seam 216 from the fluid channel 204 and a smallest dimension d of the fluid channel 204 is about two. In
(45) In all embodiments, the stack of layers 212 can have main surfaces which are square shaped or basically square shaped. However, it is also possible that the main surfaces of the planar structure are strip shaped, i.e. have two different or even significantly different extensions in two orthogonal directions within the main surface.
(46) It should be noted that the term comprising does not exclude other 25 elements or features and the term a or an does not exclude a plurality. Also elements described in association with different embodiments may be combined. It should also be noted that reference signs in the claims shall not be construed as limiting the scope of the claims.